Energy-saving air compressor unit capable of efficiently filtering and removing dust

Abstract

The utility model relates to the technical field of dust removal of energy-saving air compressors, in particular to an energy-saving air compressor unit capable of efficiently filtering and removing dust, a limiting mechanism is mounted at the upper end of an air inlet, the outer wall of the lower side of the right end of an energy-saving air compressor unit main body is fixedly connected with a frame body, and a turnover mechanism is mounted on the outer wall of the frame body. And the inner wall of the frame body is rotationally connected with the rotating shaft of the frame body through a bearing. According to the energy-saving air compressor unit capable of effectively filtering and removing dust, through cooperation of the limiting mechanism and the energy-saving air compressor unit body, the block body stops rotating until the block body makes contact with the vertical rod, then grids on the filter plate are deeply cleaned, in this way, the filter plate can be taken out of the air inlet to be deeply cleaned, and therefore the working limitation is reduced, and the working efficiency is improved. According to the energy-saving air compressor unit, the frame body is cleaned through cooperation of the turnover mechanism and the energy-saving air compressor unit body, the frame body is turned over by a certain degree in the mode, and then dust is poured out of the frame body, so that the dust in the frame body is conveniently cleaned, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of dust removal for energy-saving air compressors, in particular to an energy-saving air compressor unit with high-efficiency filtering and dust removal. Background Art

[0002] An energy-saving air compressor unit is an air compressor system that uses advanced technology and design to reduce energy consumption and improve efficiency. During operation, the air inlet of the energy-saving air compressor unit needs to be filtered and dust removed.

[0003] For example, an air compressor unit with high-efficiency filtration and dust removal, with authorization announcement number "CN221195345U", can clean the filter in a convenient and timely manner to prevent excessive dust from affecting its air intake efficiency, thereby greatly improving its performance. However, when cleaning the filter, the cleaning brush of this air compressor unit with high-efficiency filtration and dust removal will adhere to dust during long-term cleaning, and the filter is fixed in position and cannot be removed from the air intake for deep cleaning, which increases work limitations. At the same time, after the air compressor unit with high-efficiency filtration and dust removal introduces dust into the collection bucket, the collection bucket is located below the air intake, and thus the collection bucket needs to be removed from the connecting frame for cleaning. The operation process is relatively cumbersome, thereby reducing practicality. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when cleaning the filter, dust will adhere to the bristles of the cleaning brush during a long time of filter cleaning, and the position of the filter is fixed and cannot be taken out from the air intake pipe for deep cleaning, thereby increasing work limitations and then introducing the dust into the collection bucket. Since the collection bucket is located below the air inlet, it is necessary to remove the collection bucket from the connecting frame for cleaning, and the operation process is cumbersome, thereby reducing practicality. An energy-saving air compressor unit with high efficiency filtering and dust removal is proposed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] An energy-saving air compressor unit with high-efficiency filtration and dust removal is designed, including an energy-saving air compressor unit body and an air inlet. The right end of the energy-saving air compressor unit body is provided with an air inlet, and a limiting mechanism is installed on the upper end of the air inlet. The lower outer wall of the right end of the energy-saving air compressor unit body is fixedly connected to the frame, the outer wall of the frame is installed with a flip mechanism, and the inner wall of the frame is rotatably connected to the rotating shaft of the frame through a bearing.

[0007] Preferably, the limiting mechanism includes a rod body and a vertical rod, the lower outer wall of the rod body is rotatably connected to the air inlet through a bearing, the lower end of the vertical rod is fixedly connected to the air inlet, the upper outer wall of the rod body is fixedly connected to the block, the right outer wall of the block is fitted with the filter plate, and the upper end of the rod body is fixedly connected to the round block.

[0008] Preferably, a torque spring is provided on the outer wall of the rod body, and two ends of the torque spring are fixedly connected to the air inlet and the block body respectively.

[0009] Preferably, the flipping mechanism includes a shell, the outer wall of the shell is fixedly connected to the frame, the inner wall of the shell is movably connected to the pawl through a pin, the left outer wall of the pawl is in contact with the ratchet, the outer wall of the pawl is provided with a tension spring, the two ends of the tension spring are respectively connected to the shell and the pawl, the upper outer wall of the pawl is fixedly connected to the support block, and the outer wall of the support block is slidably connected to the shell.

[0010] Preferably, the inner wall of the ratchet is fixedly connected to the rotating shaft of the frame, the frame is rotatably connected to the shell through the rotating shaft, and the end of the frame rotating shaft is fixedly connected to the handle.

[0011] Preferably, the inner wall of the air inlet is fitted with the filter plate through a sealing ring, a vibration motor is installed on the left side of the upper end of the air inlet, and the right end of the energy-saving air compressor unit body is fixedly connected with a connecting plate, and the right end of the connecting plate is fitted with the frame.

[0012] The utility model proposes an energy-saving air compressor unit with high-efficiency filtering and dust removal, and its beneficial effects are: through the cooperation of the limiting mechanism and the main body of the energy-saving air compressor unit, the round block is rotated, the round block drives the rod body to rotate, and the rod body drives the block to rotate clockwise. At this time, the torque spring rotates to form a torque, and the round block stops rotating after the block is separated from the filter plate and remains stationary. The limit of the filter plate on the air inlet is canceled by the above method, and then the filter plate can be moved out of the air inlet. After the filter plate is moved out, the round block is loosened, and the torque spring releases the torsion and drives the block to reverse until the block stops rotating after contacting the vertical rod. Then the grid on the filter plate can be deeply cleaned. The filter plate can be taken out of the air inlet for deep cleaning in the above method, thereby reducing work limitations.

[0013] Through the cooperation of the flipping mechanism and the main body of the energy-saving air compressor unit, the support block is pulled upward, and the support block drives the pawl to move upward to separate it from the ratchet. At this time, the tension spring is extended, and after the pawl is separated from the ratchet, the support block is stopped and kept stationary. The limit of the frame is cancelled in the above manner, and then the handle is turned, and the handle drives the frame to rotate. After the frame rotates to a certain degree, the handle is stopped and the support block is released. The tension spring rebounds to make the pawl fit with the ratchet again, and then the dust in the frame will fall out of the frame, and then the frame can be cleaned. The frame is flipped to a certain degree in the above manner and the dust is poured out of the frame, which makes it convenient to clean the dust in the frame, thereby increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Front cross-sectional view of the center air intake;

[0016] Figure 3 for Figure 2 Partial top view of the center air intake;

[0017] Figure 4 for Figure 2 Enlarged view of part A in the middle;

[0018] Figure 5 for Figure 1 A top view of the middle frame;

[0019] Figure 6 for Figure 5 Enlarged view of middle part B;

[0020] Figure 7 for Figure 6 Bottom view of the middle shell.

[0021] In the figure: 1. Energy-saving air compressor unit body, 2. Limiting mechanism, 201. Rod body, 202. Block body, 203. Round block, 204. Torque spring, 205. Vertical rod, 3. Flipping mechanism, 301. Shell, 302. Pawl, 303. Ratchet, 304. Tension spring, 305. Support block, 306. Handle, 4. Air inlet, 5. Frame, 6. Frame, 7. Connecting plate, 8. Filter plate, 9. Vibration motor. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] Refer to the attached Figure 1-7: In this embodiment, an energy-saving air compressor unit with high-efficiency filtration and dust removal includes an energy-saving air compressor unit main body 1 and an air inlet 4. The energy-saving air compressor unit main body is the existing technology. The model of the energy-saving air compressor unit main body 1 can be determined according to actual needs to meet the working needs. The right end of the energy-saving air compressor unit main body 1 is provided with an air inlet 4, and the upper end of the air inlet 4 is installed with a limiting mechanism 2. The lower outer wall of the right end of the energy-saving air compressor unit main body 1 is fixedly connected to the frame 5, and the outer wall of the frame 5 is installed with a turning mechanism 3. The inner wall of the frame 5 is rotatably connected to the rotating shaft of the frame 6 through a bearing, and the frame 6 rotates within the frame 5;

[0024] The inner wall of the air inlet 4 is fitted with the filter plate 8 through a sealing ring, and the filter plate 8 slides in the air inlet 4 through the sealing ring. The sealing ring can prevent air leakage at the fitting point between the air inlet 4 and the filter plate 8. The filter plate 8 is made of a stainless steel grid. The size of the grid of the filter plate 8 can meet the working needs according to actual needs. A vibration motor 9 is installed on the left side of the upper end of the air inlet 4. The model of the vibration motor 9 can meet the working needs according to actual needs. The right end of the energy-saving air compressor unit body 1 is fixedly connected with a connecting plate 7, and the right end of the connecting plate 7 is fitted with the frame 6.

[0025] Refer to the attached Figure 3 and Figure 4 : The limiting mechanism 2 includes a rod body 201 and a vertical rod 205. The lower outer wall of the rod body 201 is rotatably connected to the air inlet 4 through a bearing. The rod body 201 rotates on the air inlet 4. The lower end of the vertical rod 205 is fixedly connected to the air inlet 4. The upper outer wall of the rod body 201 is fixedly connected to the block 202. The rod body 201 drives the block 202 to rotate. The right outer wall of the block 202 fits with the filter plate 8. The upper end of the rod body 201 is fixedly connected to the round block 203. The round block 203 drives the rod body 201 to rotate. The outer wall of the rod body 201 is provided with a torque spring 204. The elastic coefficient of the torque spring 204 can be met according to actual needs. The two ends of the torque spring 204 are fixedly connected to the air inlet 4 and the block 202 respectively.

[0026] Refer to the attached Figure 1 Figure 6 and Figure 7 The flip mechanism 3 includes a shell 301, the outer wall of the shell 301 is fixedly connected to the frame 5, the inner wall of the shell 301 is movably connected to the pawl 302 through a pin, the pawl 302 rotates in the shell 301, the left outer wall of the pawl 302 is in contact with the ratchet 303, and the outer wall of the pawl 302 is provided with a tension spring 304. The elastic coefficient of the tension spring 304 can be adjusted according to actual needs to meet working requirements. The two ends of the tension spring 304 are respectively connected to the shell 301 and the pawl 302, and the upper outer wall of the pawl 302 is fixedly connected to the support block 305. The support block 305 drives the pawl 302 to move.

[0027] The outer wall of the support block 305 is slidably connected to the shell 301, the support block 305 slides inside the shell 301, the inner wall of the ratchet 303 is fixedly connected to the rotating shaft of the frame 6, the rotating shaft of the frame 6 drives the ratchet 303 to rotate, the frame 6 is rotatably connected to the shell 301 through the rotating shaft, the frame 6 rotates inside the shell 301, the end of the rotating shaft of the frame 6 is fixedly connected to the handle 30, and the handle 306 drives the frame 6 to rotate.

[0028] Working principle:

[0029] When the energy-saving air compressor body 1 is intake, the air is sucked into the energy-saving air compressor body 1 through the air inlet 4 to be processed, and the filter screen 8 can block the dust and prevent the dust from entering the energy-saving air compressor body 1 through the air inlet 4 (the mesh larger than the mesh on the filter screen 8 is blocked, and the air directly passes through the mesh and enters the energy-saving air compressor body 1). When there is a lot of dust on the filter screen 8, the energy-saving air compressor body 1 is turned off first, and then the external power supply of the vibration motor 9 is turned on and started. The vibration motor 9 transmits the vibration force to the air inlet 4, and then the air inlet 4 transmits the rotation force to the filter screen 8 again, thereby vibrating the filter screen 8, thereby vibrating the dust on the filter screen 8 and separating it from the filter screen 8, and the dust separated from the filter screen 8 will fall into the frame 6 for collection. After the filter plate 8 is cleaned, the vibration motor 9 is turned off. The dust on the filter screen 8 can be cleaned quickly and efficiently in the above manner, and then the energy-saving air compressor body 1 can be started to continue working.

[0030] After the energy-saving air compressor unit 1 finishes working, the energy-saving air compressor unit 1 is turned off, and then the round block 203 is rotated, the round block 203 drives the rod 201 to rotate, and the rod 201 drives the block 202 to rotate clockwise (such as Figure 3 ), at this time, the torque spring 204 rotates to generate torque, and after the block 202 is separated from the filter plate 8, the rotation of the round block 203 is stopped and kept stationary. The limit of the filter plate 8 on the air inlet 4 is cancelled in the above manner, and then the filter plate 8 is moved out of the air inlet 4. After the filter plate 8 is moved out, the round block 203 is released, and the torque spring 204 releases the torsion and drives the block 202 to reverse until the block 202 contacts the vertical rod 205 and the block 205 stops rotating (the vertical rod 205 can limit the block 202 from continuing to rotate), and then the grid on the filter plate 8 is deeply cleaned. After the deep cleaning of the filter plate 8 is completed, the filter plate 8 is restricted in the air inlet 4 again according to the above manner;

[0031] Then, the support block 305 is pulled upward, and the support block 305 drives the pawl 302 to move upward and separate it from the ratchet 303. At this time, the tension spring 304 is extended. After the pawl 302 is separated from the ratchet 303, the support block 305 is stopped from moving and remains stationary. In this way, the limit of the frame 6 is cancelled, and then the handle 306 is turned. The handle 306 drives the frame 6 to rotate. After the frame 6 rotates 180 degrees, the handle 306 is stopped and the support block 305 is released. The tension spring 304 rebounds and the pawl 302 is again fitted with the ratchet 303. Then, the dust in the frame 6 falls out of the frame 6. Then the frame 6 is cleaned (the worker can tap the frame 6 to vibrate the frame 6 and thereby increase the cleaning effect of the frame 6). The worker can use an external box to collect the dust. After the dust in the frame 6 is cleaned, the support block 305 is pulled according to the above method to separate the pawl 302 and the ratchet 303 again, and then the handle 306 is rotated in the opposite direction to rotate the frame 306 in the opposite direction to reset. After the frame 306 is reset, the support block 305 can be released, and the pawl 302 is contacted with the ratchet 303 again to limit the frame 6 here. The cleaning work of the frame 6 is completed in the above method.

[0032] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An energy-saving air compressor unit with high efficiency filtration and dust removal, comprising an energy-saving air compressor unit body (1) and an air inlet (4), wherein the air inlet (4) is provided at the right end of the energy-saving air compressor unit body (1), and characterized in that: A limiting mechanism (2) is installed at the upper end of the air inlet (4), the outer wall of the lower right end of the energy-saving air compressor unit body (1) is fixedly connected to the frame (5), the outer wall of the frame (5) is installed with a turning mechanism (3), and the inner wall of the frame (5) is rotatably connected to the rotating shaft of the frame (6) through a bearing.

2. The energy-saving air compressor unit with high efficiency filtration and dust removal according to claim 1 is characterized in that: The limiting mechanism (2) comprises a rod body (201) and a vertical rod (205); the lower outer wall of the rod body (201) is rotatably connected to the air inlet (4) via a bearing; the lower end of the vertical rod (205) is fixedly connected to the air inlet (4); the upper outer wall of the rod body (201) is fixedly connected to the block body (202); the right outer wall of the block body (202) is in contact with the filter plate (8); and the upper end of the rod body (201) is fixedly connected to the round block (203).

3. The energy-saving air compressor unit with high efficiency filtration and dust removal according to claim 2 is characterized in that: The outer wall of the rod body (201) is provided with a torque spring (204), and the two ends of the torque spring (204) are fixedly connected to the air inlet (4) and the block body (202) respectively.

4. The energy-saving air compressor unit with high efficiency filtration and dust removal according to claim 1 is characterized in that: The flip mechanism (3) includes a shell (301), the outer wall of the shell (301) is fixedly connected to the frame (5), the inner wall of the shell (301) is movably connected to the pawl (302) through a pin, the left outer wall of the pawl (302) is in contact with the ratchet (303), the outer wall of the pawl (302) is provided with a tension spring (304), the two ends of the tension spring (304) are respectively connected to the shell (301) and the pawl (302), the upper outer wall of the pawl (302) is fixedly connected to the support block (305), and the outer wall of the support block (305) is slidably connected to the shell (301).

5. The energy-saving air compressor unit with high efficiency filtration and dust removal according to claim 4 is characterized in that: The inner wall of the ratchet (303) is fixedly connected to the rotating shaft of the frame (6), the frame (6) is rotationally connected to the housing (301) via the rotating shaft, and the end of the rotating shaft of the frame (6) is fixedly connected to the handle (306).

6. The energy-saving air compressor unit with high efficiency filtration and dust removal according to claim 1, characterized in that: The inner wall of the air inlet (4) is fitted with the filter plate (8) via a sealing ring, a vibration motor (9) is installed on the left side of the upper end of the air inlet (4), and the right end of the energy-saving air compressor unit body (1) is fixedly connected with a connecting plate (7), and the right end of the connecting plate (7) is fitted with the frame (6).

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