Wire harness detection equipment

Through the cooperation of the line sequence conduction tester and the photoelectric sensor, unqualified wire harnesses are automatically identified and isolated, which solves the problem of difficult timely identification of manual detection in the prior art, and improves the efficiency and quality reliability of wire harness detection.

CN223272663UActive Publication Date: 2025-08-26DONGGUAN SUORUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422431912.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing wire harness detection methods rely on manual operations, which makes it difficult to identify and isolate unqualified products in a timely manner, and may be mixed into qualified products, causing quality risks.

Method used

The line sequence conduction tester is used to cooperate with the photoelectric sensor to automatically stop working when the unqualified product is detected, and the wire harness is monitored through the photoelectric sensor to achieve automatic isolation of the unqualified product, and combined with the magnetic locking mechanism to facilitate cleaning of the material box.

Benefits of technology

Automatic isolation of unqualified wire harnesses is achieved, avoiding the inclusion of qualified products, improving detection efficiency and quality reliability, and simplifying maintenance operations.

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Abstract

The utility model discloses wire harness detection equipment, which relates to the technical field of wire harness detection and comprises a base, a wire sequence conduction tester, a storage box, a discharging groove, a photoelectric sensor transmitter, a photoelectric sensor receiver, a first magnet, a material box, a handle, an extension plate and a second magnet. The wire sequence conduction tester automatically stops working due to the fact that the detected wire harness is unqualified, the storage box is fixed to the upper portion of the base and located on one side of the wire sequence conduction tester, when the unqualified wire harness is detected, the wire sequence conduction tester is automatically locked and stops working, and after the unqualified wire harness falls into the material box through the discharging groove, the wire sequence conduction tester automatically stops working. Through cooperative use of the photoelectric sensor transmitter and the receiver, the passing condition of the wire harness can be monitored in real time, the wire sequence conduction tester is ensured to recover work, automatic isolation of unqualified products is realized, and the risk that the unqualified products are mixed into qualified products is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness detection, in particular to a wire harness detection device. Background Art

[0002] With the rapid development of the electronics industry, the quality and performance of wire harnesses, as indispensable connection components in electronic devices, directly affect the stability and reliability of the entire system. The current method for wire harness inspection is to manually operate a wire sequence continuity tester to test the quality and performance of the wire harness. However, if defective products cannot be identified and isolated in a timely and effective manner after detection, they will not only occupy valuable production resources but may also be mixed with qualified products, causing greater quality risks. To this end, we have proposed a wire harness inspection device that uses a wire sequence continuity tester and a photoelectric sensor to detect defective products and pause the wire sequence continuity tester, thereby automatically isolating the defective products. Utility Model Content

[0003] In view of the deficiencies in the prior art, the present invention provides a wire harness detection device that solves the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A wire harness detection device includes a base and also includes:

[0005] A wire sequence continuity tester is used to detect the wire sequence and continuity of the wire harness, and the wire sequence continuity tester automatically stops working if the wire harness fails to meet the test requirements;

[0006] A storage box is fixed to the upper portion of the base and is located on one side of the line sequence continuity tester;

[0007] A discharge trough is provided at the upper portion of the storage box, and unqualified wiring harnesses pass through the discharge trough;

[0008] A photoelectric sensor transmitter is installed on the inner side of the storage box;

[0009] The photoelectric sensor receiver is installed on the inner side of the storage box. The photoelectric sensor receiver and the photoelectric sensor transmitter are respectively on both sides of the discharge trough, and the unqualified wiring harness passes through the photoelectric sensor receiver and the photoelectric sensor transmitter to make the line sequence continuity tester work again.

[0010] Furthermore, the wiring harness detection device further includes:

[0011] Magnet one, two groups of magnet one are symmetrically embedded in the side of the storage box.

[0012] Furthermore, the wiring harness detection device further includes:

[0013] The material box is placed at the lower part of the storage box and is used to store unqualified wire harnesses.

[0014] Furthermore, the wiring harness detection device further includes:

[0015] A handle is fixed to the side of the tank.

[0016] Furthermore, the wiring harness detection device further includes:

[0017] Extension plates, two groups of extension plates are symmetrically fixed on the side of the material box, and the side of each group of extension plates is attached to the side of the storage box.

[0018] Furthermore, the wiring harness detection device further includes:

[0019] Magnet 2, two groups of magnet 2 are symmetrically embedded in the side surfaces of the two groups of extension plates, and the two groups of magnet 2 and the two groups of magnet 1 are magnetically connected.

[0020] Compared with the above-mentioned background technology, the wire harness detection equipment provided in this application includes a base, a wire sequence continuity tester, a storage box, a material trough, a photoelectric sensor transmitter, a photoelectric sensor receiver and a material box. Through the cooperation of the wire sequence continuity tester and the photoelectric sensor, when a defective product is detected, the wire sequence continuity tester is locked. After the defective product is placed through the photoelectric sensor, the wire sequence continuity tester works again, and the material box stores the defective products.

[0021] The utility model provides a wire harness detection device. Compared with the existing technology, it has the following advantages:

[0022] 1. A wire harness inspection device that automatically locks and stops working when a failed wire harness is detected. After the failed wire harness falls into the material box through the discharge chute, the photoelectric sensor transmitter and receiver work together to monitor the passing status of the wire harness in real time, ensuring that the wire harness continuity tester resumes working, realizing automatic isolation of failed products and avoiding the risk of failed products being mixed with qualified products.

[0023] 2. A wire harness inspection device that uses a magnetic locking mechanism to connect a material box and a storage box, so that the material box can be easily removed for cleaning after it is filled with defective products, which facilitates maintenance operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a wire harness detection device;

[0025] Figure 2 This is a schematic diagram of a partially disassembled structure of a wire harness detection device;

[0026] Figure 3 This is a structural diagram of a storage box in a wire harness detection device;

[0027] Figure 4 This is a structural diagram of a material box in a wire harness detection device.

[0028] In the figure: 1. Base; 2. Line sequence continuity tester; 3. Storage box; 4. Material discharge trough; 5. Photoelectric sensor transmitter; 6. Photoelectric sensor receiver; 7. Magnet 1; 8. Material box; 9. Handle; 10. Extension plate; 11. Magnet 2. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-4 The utility model provides a technical solution for a wire harness detection device: a wire harness detection device, including a base 1, a wire sequence continuity tester 2, a storage box 3, a material trough 4, a photoelectric sensor transmitter 5, a photoelectric sensor receiver 6, a magnet 7, a material box 8, a handle 9, an extension plate 10 and a magnet 2 11. Specifically, the wire sequence continuity tester 2 is a well-known technology in the art, and is used to detect whether the wire sequence of the wire harness is correct and whether the line is conductive, to ensure that the quality and performance of the wire harness meet the requirements, and if the wire harness fails the test, When the wire sequence continuity tester 2 is locked and stops working; after the unqualified wire harness passes through the discharge trough 4, the photoelectric sensor receiver 6 and the photoelectric sensor transmitter 5 detect that the wire harness has passed, so that the wire sequence continuity tester 2 works again, and the unqualified wire harness falls into the material box 8 for storage; and because the two groups of magnets 2 11 and the two groups of magnets 1 7 are magnetically connected, the material box 8 and the storage box 3 are locked. When the material box 8 is full, the handle 9 is pulled to move the material box 8 out of the storage box 3. The magnetic structure facilitates the cleaning of the material box 8.

[0031] In actual use of the wiring harness detection equipment, the staff first passes the wiring harness to be detected through the wire sequence continuity tester 2 for detection. When the wiring harness fails the detection, the wire sequence continuity tester 2 is locked and stops working. The staff drops the unqualified wiring harness into the material box 8 through the discharge chute 4 for storage. The photoelectric sensor receiver 6 and the photoelectric sensor transmitter 5 detect that the wiring harness has passed, so that the wire sequence continuity tester 2 works again.

Claims

1. A wire harness detection device, comprising a base (1), characterized in that: Also includes: A wire sequence continuity tester (2) is used to detect the wire sequence and continuity of a wire harness, and if the wire harness fails to meet the test requirements, the wire sequence continuity tester (2) automatically stops working; A storage box (3), the storage box (3) is fixed to the upper portion of the base (1) and is located on one side of the line sequence continuity tester (2); A discharge trough (4), the discharge trough (4) is provided at the upper portion of the storage box (3), and unqualified wire harnesses pass through the discharge trough (4); A photoelectric sensor transmitter (5), wherein the photoelectric sensor transmitter (5) is installed on the inner side of the storage box (3); A photoelectric sensor receiver (6) is installed on the inner side of the storage box (3), the photoelectric sensor receiver (6) and the photoelectric sensor transmitter (5) are respectively located on both sides of the discharge trough (4), and the unqualified wire harness passes through the photoelectric sensor receiver (6) and the photoelectric sensor transmitter (5) so that the line sequence continuity tester (2) works again.

2. The wire harness detection device according to claim 1, characterized in that: Also includes: Magnet one (7), two groups of magnet one (7) are symmetrically embedded in the side of the storage box (3).

3. The wire harness detection device according to claim 1, characterized in that: Also includes: A material box (8) is placed at the lower part of the storage box (3), and the material box (8) is used to store unqualified wire harnesses.

4. The wire harness detection device according to claim 1, characterized in that: Also includes: A handle (9) is fixed to the side of the material box (8).

5. The wire harness detection device according to claim 1, characterized in that: Also includes: Extension plates (10), two groups of the extension plates (10) are symmetrically fixed on the side of the material box (8), and the side of each group of extension plates (10) is attached to the side of the storage box (3).

6. The wire harness detection device according to claim 1, characterized in that: Also includes: Magnet 2 (11), two groups of magnet 2 (11) are symmetrically embedded in the side surfaces of the two groups of extension plates (10), and the two groups of magnet 2 (11) and the two groups of magnet 1 (7) are magnetically connected.