Casting forming machine convenient for discharging and used for chocolate production and processing

Abstract

The utility model relates to the technical field of chocolate processing, in particular to a pouring forming machine convenient for discharging and used for chocolate production and processing, which comprises a processing table, support legs are fixed on two sides of the bottom end of the outer wall of the processing table, a storage tank is arranged at the top end of the outer wall of the processing table, and a forming die is arranged on the inner wall of the storage tank. A cooling device for providing cold air is arranged on one side of the outer wall of the processing table, and a cooling part for cooling chocolate is arranged at the top end of the outer wall of the processing table. And then the rubber layer is pressed to enable the corrugated cover to seal the upper end of the forming mold, then cooling equipment is matched with the exhaust fan to convey cold air into the cooling cover, the cooling cover conveys the cold air into the forming mold through the air nozzle to conduct fixed-point cooling on the cold air, and therefore the utilization efficiency of the cold air can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of chocolate processing, in particular to a pouring and molding machine for chocolate production and processing which is convenient for unloading. Background Art

[0002] Chocolate is a sweet food made from cocoa beans and widely used in snacks, desserts, and beverages. Its production process involves multiple steps, from harvesting the cocoa beans to processing the final product.

[0003] Chinese patent publication number CN215123988U discloses a chocolate production and processing pouring and molding machine that facilitates unloading. This patented technology improves the existing technology, which still requires the use of a release agent during actual use, which affects the chocolate's taste and is also expensive. By using a food-grade silicone mold, the chocolate can be directly ejected through a demoulding device after low-temperature cooling and shaping, without adhering to the mold surface. This eliminates the need for a release agent, effectively ensuring product quality and flavor, while also reducing production costs and improving economic benefits to a certain extent.

[0004] However, when the chocolate is demolded, it needs to be in a solidified state. The molten chocolate is in a liquid state after pouring, which makes it difficult for personnel to demold it. Although a temperature control device is provided for cooling, the device lowers the temperature of the workroom. This temperature control method is inefficient and consumes a lot of energy. Therefore, it still has certain shortcomings in actual use.

[0005] In summary, it is necessary to invent a chocolate production and processing pouring and molding machine that is easy to unload. Utility Model Content

[0006] To this end, the utility model provides a chocolate production and processing pouring and molding machine that is easy to unload, so as to solve the problem that although a temperature control device is provided for cooling, the device lowers the temperature of the workroom, and this temperature control method is inefficient and consumes relatively large amounts of energy.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pouring and molding machine for chocolate production and processing that is easy to unload, comprising a processing table, legs fixed on both sides of the bottom end of the outer wall of the processing table, a gantry fixed on the top end of the outer wall of the processing table, a pouring component for pouring chocolate liquid is provided at the bottom end of the outer wall of the gantry, a storage tank is provided at the top end of the outer wall of the processing table, a molding mold is provided on the inner wall of the storage tank, a cooling device for providing cold air is provided on one side of the outer wall of the processing table, a cooling component for cooling the chocolate is provided on the top end of the outer wall of the processing table, and a vibrating knocking component for facilitating the demolding of the chocolate is provided on one side of the storage tank.

[0008] Preferably, the casting component includes a four-way movable guide rail mechanism, and the four-way movable guide rail mechanism includes two first electrically controlled guide rails, the two first electrically controlled guide rails are installed on the left side of the bottom end of the outer wall of the gantry, and the second electrically controlled guide rail is installed on the first electrically controlled slide installed at the bottom end of the first electrically controlled guide rail.

[0009] Preferably, the second electrically controlled slide installed at the bottom end of the second electrically controlled guide rail is fixed with a vertical plate, a transfer box is installed on one side of the outer wall of the vertical plate, and the bottom end discharge port of the transfer box is connected to a screw extruder for extruding materials.

[0010] Preferably, a mold placement plate is fixed to the bottom end of the inner wall of the storage tank, and placement grooves are opened on both sides of the upper and lower ends of the outer wall of the mold placement plate. The forming molds are all arranged in the placement grooves, and the upper part of the outer wall side end of the forming mold is fixed with an extension plate for overlapping.

[0011] Preferably, the cooling component includes a cooling hood, and movable slides are provided at the front and rear ends of the inner wall of the storage tank and above the mold placement plate. Moving wheels are fixed at the front and rear ends of the outer wall of the cooling hood, and the moving wheels roll with the inner wall of the movable slide at one end away from the cooling hood.

[0012] Preferably, an exhaust fan is fixed to the air outlet on one side of the cooling device close to the processing table, and an end of the exhaust fan away from the cooling device is connected to an air hose. An annular groove is provided at the bottom of the side wall of the cooling cover, and an end of the air hose away from the exhaust fan is connected to the inner wall of the annular groove.

[0013] Preferably, the inner wall side ends of the annular groove are connected to air nozzles, the air outlet ends of the air nozzles extend to the inner wall side ends of the cooling cover and are tilted downward at the center, the outer wall bottom ends of the cooling cover are fixed with corrugated covers, and a sealing rubber layer is fixed to the end of the corrugated cover away from the cooling cover, and an air outlet is provided on one side of the top end of the inner wall of the cooling cover.

[0014] Preferably, the vibrating knocking component includes a sleeve, which is embedded in the right side of the inner wall of the storage tank. The end of the sleeve inserted into the storage tank is slidably connected to a knocking rod with a rubber knocking ball. The inner wall of the sleeve is slidably connected to an annular plate. A limiting block is provided on the inner wall of the sleeve and on one side of the annular plate.

[0015] Preferably, one end of the knocking rod close to the sleeve is fixed to the side end of the annular plate, and a pull rod is fixed to the side of the annular plate away from the knocking rod.

[0016] Preferably, the outer wall side ends of the pull rod are sleeved with return springs, one end of the return spring abuts against the side wall of the annular plate, and the other end of the annular plate abuts against the right side of the inner wall of the sleeve. The right end of the pull rod passes through the right side of the outer wall of the sleeve and is fixed with a pulling handle.

[0017] The beneficial effects of the utility model are:

[0018] In the utility model, personnel can inject molten chocolate into the forming mold, then move the cooling hood to the top of the forming mold, and then press the rubber layer to make the corrugated hood seal the upper end of the forming mold, and then use the cooling equipment to cooperate with the exhaust fan to transport cold air into the cooling hood, and the cooling hood then transports the cold air into the forming mold through the air nozzle to perform fixed-point cooling of the cold air, thereby improving the utilization efficiency of the cold air, reducing the energy consumption for temperature adjustment, and making it convenient for personnel to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model in the front view direction;

[0020] Figure 2 For this utility model Figure 1 A schematic diagram of the structure enlarged in the middle;

[0021] Figure 3 For this utility model Figure 1 The enlarged structural diagram at C in the middle;

[0022] Figure 4 This is a schematic cross-sectional view of the cooling cover in the present invention in the front view direction;

[0023] Figure 5 For this utility model Figure 4 The enlarged structural diagram at B in the middle;

[0024] Figure 6 This is a partial structural diagram of the four-way movable guide rail mechanism in the present invention as viewed from the side;

[0025] Figure 7 This is a schematic diagram of part of the structure of the processing table in the present invention when viewed from above;

[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the forming mold in the utility model.

[0027] In the figure: 100, processing table; 110, gantry; 120, mold placement plate; 130, forming mold; 131, extension plate; 200, four-way movable guide rail mechanism; 201, first electric control guide rail; 202, second electric control guide rail; 210, vertical plate; 220, transfer box; 230, screw extruder; 300, cooling equipment; 310, exhaust fan; 311, air hose; 400, cooling cover; 410, moving wheel; 420, air outlet; 430, annular groove; 431, air nozzle; 440, corrugated cover; 441, rubber layer; 500, sleeve; 510, knock rod; 520, pull rod; 521, annular plate; 522, return spring. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0029] Refer to the attached Figure 1-8The utility model provides a chocolate production and processing pouring and molding machine that is easy to unload, including a processing table 100, with legs fixed on both sides of the bottom end of the outer wall of the processing table 100, a gantry 110 fixed on the top of the outer wall of the processing table 100, and a pouring component for pouring chocolate liquid is provided at the bottom end of the outer wall of the gantry 110. The pouring component includes a four-way movable guide rail mechanism 200, and the four-way movable guide rail mechanism 200 includes two first electric control guide rails 201, and the two first electric control guide rails 201 are installed on the gantry 110. 0, a second electric control rail 202 is installed on the first electric control slide installed at the bottom end of the first electric control rail 201. The two first electric control rails 201 can fix the two ends of the second electric control rail 202, and then drive the second electric control rail 202 to move left and right. The second electric control rail 202 is used to fix the upper end of the vertical plate 210 and drive the vertical plate 210 to move forward and backward. In this way, through the cooperation of the first electric control rail 201 and the second electric control rail 202 The vertical plate 210 can be driven to move in four directions, front, back, left, and right, so as to facilitate the device to pour chocolate. The second electric-controlled slide installed at the bottom of the second electric-controlled guide rail 202 is fixed with the vertical plate 210. A transfer box 220 is installed on one side of the outer wall of the vertical plate 210. The bottom outlet of the transfer box 220 is connected to a screw extruder 230 for extruding materials. The vertical plate 210 is provided to fix the transfer box 220, and the transfer box 220 is provided with a stirring mechanism for stirring the chocolate liquid. The stirring mechanism includes The motor and stirring rod are arranged in the transfer box 220. The top liquid inlet end of the transfer box 220 is connected to a hot chocolate input hose for conveying hot chocolate liquid. The outer wall of the hot chocolate input hose is wrapped with a heat-insulating layer, and the other end is connected to the hot chocolate production device. The inner wall of the transfer box 220 is fixed with a heating elbow for heating to ensure that the chocolate is in a molten state. The chocolate liquid can fall into the screw extruder 230, and the screw extruder 230 can extrude the chocolate liquid into the mold.

[0030] A storage tank is provided at the top of the outer wall of the processing table 100, and a forming mold 130 is provided on the inner wall of the storage tank. A mold placement plate 120 is fixed to the bottom of the inner wall of the storage tank. Placement grooves are provided on both sides of the upper and lower ends of the outer wall of the mold placement plate 120. The storage tank can place two forming molds 130 through the mold placement plate 120. The forming molds 130 are both set in the placement grooves. Extension plates 131 for overlapping are fixed to the upper ends of the outer wall sides of the forming molds 130. A cooling device 300 for providing cold air is provided on one side of the outer wall of the processing table 100. The extension plate 131 is provided to ensure that the forming mold 130 can overlap the outer wall top of the mold placement plate 120. The forming mold 130 can process the chocolate into a specific shape through the forming grooves provided therein.

[0031] The top of the outer wall of the processing table 100 is provided with a cooling component for cooling the chocolate, and the cooling component includes a cooling cover 400. The front and rear ends of the inner wall of the storage tank and above the mold placement plate 120 are provided with a movable chute. The front and rear ends of the outer wall of the cooling cover 400 are fixed with movable wheels 410. The end of the movable wheel 410 away from the cooling cover 400 rolls with the inner wall of the movable chute. The movable wheels 410 and the movable chute are provided to enable the cooling cover 400 to move left and right in the storage tank. The cooling device 300 is close to the side of the processing table 100 to discharge air. The exhaust fan 310 is fixed at the opening, and the cooling device 300 can cool the air through a compressor and other equipment, and then the cooled cold air can be transported to the cooling cover 400 through the air hose 311 through the exhaust fan 310, and the outer wall of the air hose 311 can be wrapped with a layer of insulation layer, and the air hose 311 can leave a margin for the cooling cover 400 to move. The end of the exhaust fan 310 away from the cooling device 300 is connected to the air hose 311, and the bottom of the side wall of the cooling cover 400 is provided with an annular groove 430. The air hose 311 is provided with a plurality of holes. The ends of the air outlet 11 away from the exhaust fan 310 are connected to the inner wall of the annular groove 430. The inner wall side ends of the annular groove 430 are connected to the air nozzles 431. The air outlet ends of the air nozzles 431 extend to the inner wall side ends of the cooling cover 400 and are tilted downward at the center. The annular groove 430 is used to temporarily store cold air, and the air nozzles 431 are used to transport cold air toward the chocolate, so that the chocolate poured into the molding mold 130 can be quickly condensed. The bottom end of the outer wall of the cooling cover 400 is fixed with a corrugated cover 4 40. A sealing rubber layer 441 is fixed to one end of the bellows 440 away from the cooling cover 400. An air outlet 420 is provided on one side of the top end of the inner wall of the cooling cover 400. The bellows 440 can be extended so that the rubber layer 441 abuts against the outer wall of the mold placement plate 120 and is located outside the forming mold 130, thereby playing a certain role in heat insulation and sealing. The air outlet 420 is provided for exhaust, and personnel can set an air intake hood above the air outlet 420 to facilitate the discharge of cold air discharged from the air outlet 420.

[0032] One side of the storage tank is provided with a vibrating knocking component for facilitating the demoulding of the chocolate. The vibrating knocking component includes a sleeve 500, which is embedded in the right side of the inner wall of the storage tank. The end of the sleeve 500 inserted into the storage tank is slidably connected to a knocking rod 510 with a rubber knocking ball. The inner wall of the sleeve 500 is slidably connected to an annular plate 521. A limiting block is provided on the inner wall of the sleeve 500 and on one side of the annular plate 521. The limiting block is provided to limit the extended position of the annular plate 521. The end of the knocking rod 510 close to the sleeve 500 is fixed to the side end of the annular plate 521, and a pull rod 520 is fixed on the side of the annular plate 521 away from the knocking rod 510. The outer wall side end of the pull rod 520 is sleeved with a return spring 522, and one end of the return spring 522 abuts against the side wall of the annular plate 521. The other end of the annular plate 521 abuts against the right side of the inner wall of the sleeve 500, and the right end of the pull rod 520 passes through the right side of the outer wall of the sleeve 500 and is fixed with a pulling handle. Specifically, the personnel can pull the pull rod 520 and the annular plate 521 to the right by pulling the handle, so that the return spring 522 is compressed. Then the personnel can release the pulling handle, and the set return spring 522 will transport the annular plate 521 and the knocking rod 510 to the left through the elastic force, so that the knocking rod 510 can knock the forming mold 130 on its left side, so that the forming mold 130 can vibrate, so that the chocolate can be vibrated and separated from the forming groove, which is convenient for personnel to take out the chocolate later. The vibration force of the knocking rod 510 on the forming mold 130 can be obtained by personnel based on multiple experiments.

[0033] The usage process of the present invention is as follows: first, the chocolate front-end device can transport the molten chocolate to the transfer box 220 through the hot chocolate input hose for stirring by the stirring mechanism, and then the personnel can take out the forming mold 130 and place it in the placement slot opened on the left side of the mold placement plate 120, and then the personnel can control the first electric control guide rail 201 and the second electric control guide rail 202 to move so that the discharge port of the screw extruder 230 can be above each forming slot, and then the screw extruder 230 is used to inject the molten chocolate into the forming slot through the discharge port. After all the chocolate is poured, the personnel can turn off the screw extruder 230 and reset it, and then pull the cooling cover 400 to the top of the forming mold 130 by the handle, and then press the rubber layer 441 downward to make the corrugated cover 440 move downward to seal the upper end of the forming mold 130, and then start the cooling device 300, and the exhaust fan 310 will blow the cold air generated by the cooling device 300 through the air supply hose 311 The cooling cover 400 is then moved to place the molding mold 130 in the placement groove on the right. At the same time, the personnel can take out a new molding mold 130 and repeat the above steps to complete the pouring and cooling of the chocolate. At the same time, the personnel can pull the handle to move the pull rod 520 and the annular plate 521 to the right, so that the reset spring 522 is compressed. Then the personnel can release the handle, and the reset spring 522 will transport the annular plate 521 and the knocking rod 510 to the left through elastic force, so that the knocking rod 510 can knock the molding mold 130 on its left side, so that the molding mold 130 can vibrate, so that the chocolate can be vibrated and separated from the molding groove. After the knocking is completed, the molding mold 130 can be removed, and then the chocolate can be taken out.

[0034] The above description is merely a preferred embodiment of the present invention. Anyone skilled in the art may utilize the above-described technical solutions to modify the present invention or create equivalent technical solutions. Therefore, any simple modification or equivalent replacement based on the technical solutions of the present invention falls within the scope of protection claimed by the present invention.

Claims

1. A chocolate production and processing pouring and molding machine that is convenient for unloading, comprising a processing table (100), legs fixed on both sides of the bottom end of the outer wall of the processing table (100), a gantry (110) fixed on the top end of the outer wall of the processing table (100), a pouring component for pouring chocolate liquid is provided at the bottom end of the outer wall of the gantry (110), a storage tank is opened at the top end of the outer wall of the processing table (100), and a molding mold (130) is provided on the inner wall of the storage tank, characterized in that: A cooling device (300) for providing cold air is provided on one side of the outer wall of the processing table (100), a cooling component for cooling chocolate is provided on the top of the outer wall of the processing table (100), and a vibrating knocking component for facilitating chocolate demoulding is provided on one side of the storage tank.

2. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 1, characterized in that: The casting component comprises a four-way movable guide rail mechanism (200), wherein the four-way movable guide rail mechanism (200) comprises two first electrically controlled guide rails (201), the two first electrically controlled guide rails (201) being mounted on the left side of the bottom end of the outer wall of the gantry (110), and a second electrically controlled guide rail (202) being mounted on a first electrically controlled slide seat mounted at the bottom end of the first electrically controlled guide rails (201).

3. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 2, characterized in that: A second electrically controlled slide seat installed at the bottom end of the second electrically controlled guide rail (202) is fixed with a vertical plate (210), a transfer box (220) is installed on one side of the outer wall of the vertical plate (210), and a screw extruder (230) for extruding materials is connected to the bottom outlet of the transfer box (220).

4. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 1, characterized in that: A mold placement plate (120) is fixed to the bottom end of the inner wall of the storage tank, and placement grooves are provided on both sides of the upper and lower ends of the outer wall of the mold placement plate (120), and the forming molds (130) are arranged in the placement grooves. An extension plate (131) for overlapping is fixed to the upper part of the side end of the outer wall of the forming mold (130).

5. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 4, characterized in that: The cooling component includes a cooling cover (400), and movable slide grooves are provided at the front and rear ends of the inner wall of the storage tank and located above the mold placement plate (120). Moving wheels (410) are fixed at the front and rear ends of the outer wall of the cooling cover (400), and the moving wheel (410) rolls with the inner wall of the movable slide groove at one end away from the cooling cover (400).

6. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 5, characterized in that: An exhaust fan (310) is fixed to an air outlet on one side of the cooling device (300) close to the processing table (100), and an end of the exhaust fan (310) away from the cooling device (300) is connected to an air supply hose (311). An annular groove (430) is provided at the bottom of the side wall of the cooling cover (400), and an end of the air supply hose (311) away from the exhaust fan (310) is connected to the inner wall of the annular groove (430).

7. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 6, characterized in that: The inner wall side ends of the annular groove (430) are connected to air nozzles (431), the air outlet ends of the air nozzles (431) extend to the inner wall side ends of the cooling cover (400) and are tilted downward at the center. The bottom end of the outer wall of the cooling cover (400) is fixed with a corrugated cover (440), and a rubber layer (441) for sealing is fixed at one end of the corrugated cover (440) away from the cooling cover (400). An air outlet (420) is provided on one side of the inner wall top end of the cooling cover (400).

8. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 1, characterized in that: The vibration knocking component comprises a sleeve (500), the sleeve (500) is embedded in the right side of the inner wall of the storage tank, one end of the sleeve (500) inserted into the storage tank is slidably connected to a knocking rod (510) with a rubber knocking ball, the inner wall of the sleeve (500) is slidably connected to an annular plate (521), and a limit block is provided on the inner wall of the sleeve (500) and on one side of the annular plate (521).

9. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 8, characterized in that: One end of the knocking rod (510) close to the sleeve (500) is fixed to the side end of the annular plate (521), and a pull rod (520) is fixed to the side of the annular plate (521) away from the knocking rod (510).

10. The chocolate production and processing depositing and molding machine with convenient unloading according to claim 9, characterized in that: The side ends of the outer walls of the pull rod (520) are sleeved with return springs (522), one end of the return spring (522) abuts against the side wall of the annular plate (521), and the other end of the annular plate (521) abuts against the right side of the inner wall of the sleeve (500), and the right end of the pull rod (520) passes through the right side of the outer wall of the sleeve (500) and is fixed with a pulling handle.

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