Continuous rolling and forming tea leaf processing device

By designing a continuous rolling and twisting tea processing device, using positioning motors and telescopic sleeve structures, the problem of tea moving to dead corners during rolling is solved, and uniform rolling of tea leaves is achieved and the effect of rolling is improved.

CN223286532UActive Publication Date: 2025-09-02CHONGQING QIAONIANG AGRI DEV CO LTD
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Patent Information

Application Number
CN202422390141.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-02
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

During the existing tea rolling process, the rolling equipment can easily push the tea to the rolling corner, affecting the rolling effect of the tea.

Method used

A continuous rolling and twisting tea processing device is designed. By driving the rotating rod to drive the rolling plate to rotate in the annular rolling groove by positioning motor, combining the telescopic sleeve and ball structure to ensure that the tea leaves are fully rolled in the annular rolling groove and prevent the tea leaves from moving to dead corners.

Benefits of technology

It improves the uniformity and effect of tea rolling, avoids tea being pushed to dead corners during the rolling process, and ensures sufficient rolling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous rolling and forming tea processing device which comprises a positioning ring, a fixed disc is fixedly arranged on the inner wall of the top of the positioning ring, a bearing is fixedly arranged on the inner wall of the bottom of the positioning ring, a rotating disc is fixedly arranged on the inner wall of the bearing, and an annular rolling groove is formed in the outer wall of the top of the fixed disc. And circular rotating grooves which are distributed at equal intervals are formed in the outer wall of the top of the fixed disc, and the circular rotating grooves are formed in the two sides of the annular rolling groove respectively. The output shaft of the positioning motor rotates to drive the rotating rod to rotate, the rotating rod drives the rolling disc to rotate on the inner wall of the circular rotating groove through the telescopic sleeve, the rolling disc rotates at the top of the annular rolling groove, and tea leaves in the annular rolling groove are rolled at the top of the rotating disc through the rotating rolling disc. The tea leaves can be prevented from being pushed out by the rolling disc, and the tea leaves can be fully rolled.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a continuous kneading and shaping tea processing device. Background Art

[0002] Tea, a plant of the genus Camellia in the family Theaceae, is distributed in the mountainous areas of provinces south of the Yangtze River in China. Tea is divided into six categories according to the production process, including green tea, white tea, and black tea. Tea can be used as a beverage, contains a variety of beneficial ingredients, and has health benefits. Tea can only be tasted after a series of processing. During the processing, the tea leaves need to be rolled.

[0003] However, in the existing tea rolling process, the tea leaves are poured into a fixed plate, and then the tea leaves on the tea tray are rolled using a rolling device. However, during the tea rolling process, the rolling device easily pushes the tea leaves on the tea tray to move, causing the tea leaves to move to a dead corner of the rolling, affecting the rolling effect of the tea. For this reason, we propose a tea processing device for continuous rolling and forming. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous kneading and shaping tea processing device to solve the above-mentioned shortcomings in the technology.

[0005] The top outer wall of the fixing plate is fixed with a fixing plate, and the bottom inner wall of the fixing plate is fixed with a bearing, and the inner wall of the bearing is fixed with a rotating plate, and the inner wall of the bearing is fixed with a rotating plate. The top outer wall of the fixing plate is provided with an annular kneading groove, and the top outer wall of the fixing plate is provided with circular rotating grooves distributed at equal distances, and the circular rotating grooves are respectively provided on both sides of the annular kneading groove. The top outer wall of the fixing plate is fixed with a fixing plate distributed at equal distances through a bracket, and the top outer wall of the fixing plate is fixed with a positioning motor vertically downward, the output shaft of the positioning motor passes through the outer wall of the fixing plate and is fixed with a rotating rod through a coupling, the outer wall of the rotating rod is slidably connected with a telescopic sleeve, and a kneading disk is fixed at one end of the bottom of the telescopic sleeve, and the outer wall of the kneading disk and the inner wall of the circular rotating groove are clearance-matched. The bottom of the rotating plate is provided with a motor, and the output shaft of the motor is fixedly connected to the bottom outer wall of the rotating plate.

[0006] Preferably, a first motor fixing cover is fixedly provided on the top outer wall of the fixing plate, and the positioning motor is located inside the first motor fixing cover, so that the positioning motor can be easily fixed to the top of the fixing plate through the first motor fixing cover.

[0007] Preferably, threaded holes are opened on the outer walls on both sides of the top of the telescopic sleeve, and fastening bolts are screwed on the inner walls of the two threaded holes to facilitate adjustment of the height of the telescopic sleeve on the top of the rotating disk and to facilitate adjustment of the gap of the kneading disk for kneading tea leaves.

[0008] Preferably, the top outer wall of the rotating disk is provided with arc-shaped protrusions distributed at equal distances, and the arc-shaped protrusions are located inside the annular kneading grooves, which are helpful in improving the kneading effect of the tea leaves.

[0009] Preferably, an annular rotating groove is opened on the bottom outer wall of the fixed disk and the top outer wall of the rotating disk, and the inner wall of the annular rotating groove is movably connected with balls distributed at equal distances, which helps to improve the rotation effect of the rotating disk at the bottom of the fixed disk.

[0010] Preferably, the outer wall of the positioning ring is fixed with supporting legs distributed at equal distances, and the supporting legs facilitate the placement of the utility model at a specified position. The outer wall of the supporting legs is fixed with a second motor fixing cover through a bracket, and the motor is located on the inner wall of the second motor fixing cover, and the second motor fixing cover facilitates the fixing of the motor at a specified position.

[0011] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0012] The output shaft of the positioning motor is used to drive the rotating rod to rotate, and the rotating rod drives the kneading disk to rotate on the inner wall of the circular rotating groove through the telescopic sleeve. The kneading disk rotates on the top of the annular kneading groove. The tea leaves in the annular kneading groove are kneaded by the rotating kneading disk on the top of the rotating rotating disk, which can prevent the tea leaves from being pushed out by the kneading disk, can fully knead the tea leaves, and avoid pushing the tea leaves to move to the kneading dead corner, which is beneficial to improving the kneading effect of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a continuous rolling and shaping tea processing device of the present invention;

[0015] Figure 2 This is a schematic diagram of the positioning ring structure of a continuous rolling and forming tea processing device of the utility model;

[0016] Figure 3 This is a schematic diagram of the fixed plate structure of a continuous rolling and shaping tea processing device of the utility model;

[0017] Figure 4 This is a schematic diagram of the positioning motor structure of a continuous rolling and shaping tea processing device of the utility model;

[0018] Figure 5 This is a schematic diagram of the rotating disk structure of a continuous kneading and forming tea processing device of the present utility model.

[0019] Description of reference numerals:

[0020] 1 positioning ring, 2 fixing plate, 3 annular kneading groove, 4 circular rotating groove, 5 fixing plate, 6 first motor fixing cover, 7 positioning motor, 8 rotating rod, 9 telescopic sleeve, 10 kneading plate, 11 threaded hole, 12 fastening bolt, 13 rotating plate, 14 arc-shaped protrusion, 15 ball, 16 annular rotating groove, 17 second motor fixing cover, 18 motor, 19 bearing, 20 supporting legs. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0022] Example 1

[0023] Refer to the instruction manual Figure 1-5 The top outer wall of the fixed disk 2 is provided with an annular kneading groove 3, and the top outer wall of the fixed disk 2 is provided with an equidistant circular rotating groove 4. The circular rotating groove 4 is respectively on both sides of the annular kneading groove 3. The top outer wall of the fixed disk 2 is fixed with an equidistant fixed plate 5 through a bracket. The top outer wall of the fixed plate 5 is fixed with an equidistant fixed plate 5. The top outer wall of the fixed plate 5 is fixed with a vertical downward positioning motor 7. The output shaft of the positioning motor 7 passes through the outer wall of the fixed plate 5 and is fixed with a rotating rod 8 through a coupling. The outer wall of the rotating rod 8 is slidably connected with a telescopic sleeve 9. A kneading disk 10 is fixed at one end of the bottom of the telescopic sleeve 9. The outer wall of the kneading disk 10 and the inner wall of the circular rotating groove 4 are clearance-matched. A motor 18 is provided at the bottom of the rotating disk 13, and the output shaft of the motor 18 is fixedly connected to the bottom outer wall of the rotating disk 13.

[0024] Example 2

[0025] Based on the first embodiment, a first motor fixing cover 6 is fixed on the top outer wall of the fixed plate 5, and the positioning motor 7 is located inside the first motor fixing cover 6. The first motor fixing cover 6 is used to facilitate the fixing of the positioning motor 7 to the top of the fixed plate 5. Threaded holes 11 are provided on the outer walls on both sides of the top of the telescopic sleeve 9, and the inner walls of the two threaded holes 11 are screwed with fastening bolts 12, which are convenient for adjusting the height of the telescopic sleeve 9 at the top of the rotating disk 13 and for adjusting the gap of the kneading disk 10 for kneading the tea leaves.

[0026] Example 3

[0027] Based on the first embodiment, the top outer wall of the rotating disk 13 is provided with arc-shaped protrusions 14 distributed at equal distances, and the arc-shaped protrusions 14 are located inside the annular kneading groove 3. The arc-shaped protrusions 14 are conducive to improving the kneading effect of the tea leaves. The bottom outer wall of the fixed disk 2 and the top outer wall of the rotating disk 13 are provided with an annular rotating groove 16. The inner wall of the annular rotating groove 16 is movably connected with balls 15 distributed at equal distances. The balls 15 are conducive to improving the rotation effect of the rotating disk 13 at the bottom of the fixed disk 2. The outer wall of the positioning ring 1 is fixed with support legs 20 distributed at equal distances. The support legs 20 facilitate the placement of the utility model in a specified position. The outer wall of the support legs 20 is fixed with a second motor fixing cover 17 through a bracket. The motor 18 is located on the inner wall of the second motor fixing cover 17. The second motor fixing cover 17 facilitates the fixing of the motor 18 in a specified position.

[0028] Working principle of this utility model:

[0029] Refer to the instruction manual Figure 1-5 When the present invention is in use, the output shaft of the motor 18 drives the rotating disk 13 to rotate, and the tea leaves that need to be kneaded are put into the top of the rotating disk 13 through the annular kneading groove 3 opened on the top of the fixed disk 2. The tea leaves rotate on the top of the rotating disk 13, and the tea leaves located inside the annular kneading groove 3 rotate. At this time, the output shaft of the positioning motor 7 drives the rotating rod 8 to rotate, and the rotating rod 8 drives the kneading disk 10 to rotate on the inner wall of the circular rotating groove 4 through the telescopic sleeve 9. The kneading disk 10 rotates on the top of the annular kneading groove 3, and the tea leaves in the annular kneading groove 3 are kneaded by the rotating kneading disk 10 at the top of the rotating rotating disk 13, which can prevent the tea leaves from being pushed out by the kneading disk 10, and can fully knead the tea leaves, avoid pushing the tea leaves to move to the kneading dead corner, which is beneficial to improving the kneading effect of the tea leaves.

[0030] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A continuous kneading and forming tea processing device, comprising a positioning ring (1), characterized in that: The top inner wall of the positioning ring (1) is fixed with a fixed disk (2), the bottom inner wall of the positioning ring (1) is fixed with a bearing (19), the inner wall of the bearing (19) is fixed with a rotating disk (13), the top outer wall of the fixing disk (2) is provided with an annular kneading groove (3), the top outer wall of the fixing disk (2) is provided with circular rotating grooves (4) distributed at equal distances, the circular rotating grooves (4) are respectively located on both sides of the annular kneading groove (3), the top outer wall of the fixing disk (2) is fixed with fixed plates (5) distributed at equal distances through a bracket, the fixing plates (5) are fixed with fixed plates (5) at equal distances. A vertically downward positioning motor (7) is fixed on the top outer wall, and the output shaft of the positioning motor (7) passes through the outer wall of the fixed plate (5) and is fixed with a rotating rod (8) through a coupling. The outer wall of the rotating rod (8) is slidably connected with a telescopic sleeve (9), and a kneading disk (10) is fixed on one end of the bottom of the telescopic sleeve (9). The outer wall of the kneading disk (10) and the inner wall of the circular rotating groove (4) are clearance-matched. An electric motor (18) is provided at the bottom of the rotating disk (13), and the output shaft of the electric motor (18) is fixedly connected to the bottom outer wall of the rotating disk (13).

2. The continuous kneading and forming tea processing device according to claim 1, characterized in that: A first motor fixing cover (6) is fixedly provided on the top outer wall of the fixing plate (5), and the positioning motor (7) is located inside the first motor fixing cover (6).

3. The continuous kneading and forming tea processing device according to claim 1, characterized in that: Threaded holes (11) are formed on the outer walls of both sides of the top of the telescopic sleeve (9), and fastening bolts (12) are screwed onto the inner walls of the two threaded holes (11).

4. The continuous kneading and forming tea processing device according to claim 1, characterized in that: The top outer wall of the rotating disk (13) is provided with arc-shaped protrusions (14) distributed at equal distances, and the arc-shaped protrusions (14) are located inside the annular kneading groove (3).

5. The continuous kneading and forming tea processing device according to claim 1, characterized in that: An annular rotating groove (16) is formed on the bottom outer wall of the fixed disk (2) and the top outer wall of the rotating disk (13), and the inner wall of the annular rotating groove (16) is movably connected with balls (15) distributed at equal distances.

6. The continuous rolling and shaping tea processing device according to claim 1, characterized in that: The outer wall of the positioning ring (1) is fixedly provided with supporting legs (20) distributed at equal distances, the outer wall of the supporting legs (20) is fixedly provided with a second motor fixing cover (17) via a bracket, and the electric motor (18) is located on the inner wall of the second motor fixing cover (17).