Emulsion circulating filtration system of rolling mill
By installing a filter on the top of the emulsion box, efficient separation and recycling of the emulsion is achieved, and the problems of high energy consumption and copper powder damage to the rolling roll in the prior art are solved, and energy consumption saving and roll protection effects are achieved.
Patent Information
- Application Number
- CN202423010778.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing rolling mill emulsion circulation filtration method requires two pumps to be used at the same time. The filtered emulsion contains copper powder and damages the rolling rolls and frequently replaces the rolls.
The emulsion filter is directly installed on the top of the emulsion box. The emulsion enters the filter through the reflux component. The filtered emulsion is separated from the copper powder and sent to the dirty box respectively. The emulsion is directly supplied to the rolling mill to use, saving a pump and reducing the copper powder content.
Save the energy consumption of a pump, significantly reduce the copper powder content in the net box, reduce roll damage, and reduce roll replacement frequency.
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Figure CN223287764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rolling mills, in particular to a rolling mill emulsion circulation filtering system. Background Art
[0002] Currently, the emulsion tanks used in rolling mills are divided into dirty tanks and clean tanks, which are completely sealed by thick iron plates. The emulsion filter is placed 1.8 meters above the emulsion tank, supported by iron columns on all sides, and is roughly at the same height as the rolling mill.
[0003] In the prior art, the emulsion circulation filtration method when the copper product rolling mill is started for production is as follows: the clean box supply pump and the filter pump are turned on at the same time, the emulsion supply pump draws the emulsion in the clean box to the rolling mill for use, the used emulsion relies on gravity to return to the dirty box through the rolling mill return pipe, and then the dirty box filter pump of the dirty box draws the emulsion to the filter, and the filtered emulsion flows directly to the clean box through the return pipe.
[0004] This type of emulsion circulation filtration method requires the use of two pumps simultaneously when the rolling mill is started. If the dirty box filter pump is opened accidentally, the emulsion will overflow from the top of the dirty box, resulting in high energy consumption. In addition, the emulsion filtered by the filter will also contain copper powder. This copper powder is extracted by the emulsion supply pump to the rolling mill and is easy to damage the rollers after use, requiring frequent roller replacement. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a rolling mill emulsion circulation filtration system, in which the filter is directly installed on the top of the emulsion box through a support column, the emulsion discharged from the emulsion outlet of the rolling mill is directly sent to the filter through an emulsion collection and reflux component, the filtered emulsion is sent to the dirty box through a reflux arc pipe to station copper powder, the clean emulsion on the upper layer of the dirty box enters the clean box through a reflux inclined pipe, and the clean emulsion in the clean box is sent to the rolling mill for use through an emulsion supply component, which can save the energy consumption of a pump, and the copper powder content of the emulsion in the clean box is significantly reduced, thereby avoiding damage to the rollers of the rolling mill and reducing the replacement frequency of the rollers, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rolling mill emulsion circulation filtration system, comprising a rolling mill, and further comprising:
[0007] The emulsion box body is provided with a partition plate inside, the partition plate divides the emulsion box body into a clean box on the left and a dirty box on the right, and the partition plate is provided with a circular hole, the circular hole connecting the clean box and the dirty box;
[0008] The filter is installed on the top of the emulsion tank, and the horizontal position of the top of the filter is lower than the bottom of the rolling mill;
[0009] The top of the emulsion collecting and reflux component is connected to the emulsion discharge port of the rolling mill, and the bottom of the emulsion collecting and reflux component is connected to the filter;
[0010] The bottom of the emulsion supply component is installed at the bottom of the clean box, and the top of the emulsion supply component is connected to the emulsion supply port of the rolling mill.
[0011] The emulsion flowing out of the rolling mill passes through the emulsion collection and reflux component into the filter for filtration, and then enters the dirty box. The emulsion containing copper powder stands still in the dirty box, and the copper powder sinks to the bottom. The upper emulsion enters the clean box through the circular hole. The clean emulsion in the clean box is extracted to the rolling mill through the emulsion supply component for use by the rolling mill.
[0012] Furthermore, it also includes support columns, and the bottom of the filter is fixedly connected to the top of the emulsion box through a plurality of support columns. The support columns are used to support and install the filter.
[0013] Furthermore, the emulsion collection and reflux assembly includes a collection branch pipe, a collection main pipe, and a reflux vertical pipe. The emulsion discharge outlet of the rolling mill is connected to the top of the collection branch pipe, the bottom of the collection branch pipe is connected to the upper side of the collection main pipe, the middle lower side of the collection main pipe is connected to the top of the reflux vertical pipe, and the bottom end of the reflux vertical pipe is connected to the inlet at the top of the filter. Multiple collection branches can be provided as needed. The emulsion discharged from the rolling mill enters the collection main pipe through the collection branch pipe, and then enters the filter through the reflux vertical pipe due to gravity and is filtered.
[0014] Furthermore, the filter further comprises a return arc pipe, wherein the outlet on the bottom side of the filter is connected to one end of the return arc pipe, and the other end of the return arc pipe is connected to the middle side of the dirty box. The emulsion filtered in the filter enters the dirty box through the return arc pipe.
[0015] Furthermore, the circular hole is located at three-quarters of the height of the partition plate and needs to be higher than the bottom of the reflux arc tube to prevent the emulsion containing copper powder in the reflux arc tube from entering the clean box through the circular hole.
[0016] Furthermore, it also includes a reflux inclined tube, and the reflux inclined tube is inserted into the circular hole.
[0017] Furthermore, the reflux inclined pipe is tilted with the left side lower and the right side higher, and a 45-degree angle is formed between the lower side of the reflux inclined pipe and the left side of the partition. Thus, the upper layer of emulsion in the dirty box enters the clean box through the reflux inclined pipe due to gravity.
[0018] Furthermore, the emulsion supply assembly includes an emulsion supply pump, a clean emulsion supply pipe, an emulsion partial pressure main pipe, and an emulsion supply branch pipe. The emulsion supply pump is installed at the bottom of the clean box, the outlet of the emulsion supply pump is connected to the bottom end of the clean emulsion supply pipe, the top end of the clean emulsion supply pipe is connected to the emulsion partial pressure main pipe, the upper side of the emulsion partial pressure main pipe is connected to the bottom end of the emulsion supply branch pipe, and the top end of the emulsion supply branch pipe is connected to the emulsion supply port of the rolling mill. The emulsion supply pump extracts the clean emulsion in the clean box, sends it to the emulsion partial pressure main pipe through the clean emulsion supply pipe, and then supplies it to the rolling mill through the emulsion supply branch pipe. Multiple emulsion supply branches can be provided as needed.
[0019] Compared with the existing technology, the beneficial effects of this rolling mill emulsion circulation filtration system are:
[0020] 1. The filter is directly installed on the top of the emulsion box through the support column. The emulsion discharged from the emulsion outlet of the rolling mill is directly sent to the filter through the emulsion collection and reflux component. The filtered emulsion is sent to the dirty box through the reflux arc pipe to stand copper powder. The clean emulsion on the upper layer of the dirty box enters the clean box through the reflux inclined pipe. The clean emulsion in the clean box is sent to the rolling mill for use through the emulsion supply component.
[0021] 2. It can save the energy consumption of a pump, significantly reduce the copper powder content of the emulsion in the clean box, avoid damage to the rollers of the rolling mill, and reduce the frequency of roller replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of the utility model.
[0023] In the figure: 1 emulsion box, 2 partition, 3 clean box, 4 dirty box, 5 rolling mill, 6 emulsion collecting and reflux assembly, 61 collecting branch pipe, 62 collecting main pipe, 63 reflux vertical pipe, 7 emulsion supply assembly, 71 emulsion supply pump, 72 clean emulsion supply pipe, 73 emulsion partial pressure main pipe, 74 emulsion supply branch pipe, 8 filter, 9 support column, 10 reflux arc pipe, 11 reflux inclined pipe, 12 circular hole. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1 The utility model provides a technical solution: a rolling mill emulsion circulation filtration system, comprising a rolling mill 5, an emulsion box 1, a filter 8, an emulsion collection and reflux component 6 and an emulsion supply component 7;
[0026] A partition 2 is provided inside the emulsion box 1, which divides the emulsion box 1 into a clean box 3 on the left and a dirty box 4 on the right. A circular hole 12 is opened on the partition 2, which connects the clean box 3 and the dirty box 4;
[0027] The filter 8 is installed on the top of the emulsion tank 1, and the horizontal position of the top of the filter 8 is lower than the bottom of the rolling mill 5. The distance H between the top of the filter 8 and the bottom of the rolling mill 5 is 180 cm.
[0028] It also includes support columns 9, and the bottom of the filter 8 is fixedly connected to the top of the emulsion tank 1 through multiple support columns 9. The support columns 9 are used to support and install the filter 8, and at least four support columns 9 are provided.
[0029] The top of the emulsion collecting and reflux component 6 is connected to the emulsion discharge port of the rolling mill 5, and the bottom of the emulsion collecting and reflux component 6 is connected to the filter 8;
[0030] The bottom of the emulsion supply assembly 7 is installed at the bottom of the clean box 3, and the top of the emulsion supply assembly 7 is connected to the emulsion supply port of the rolling mill 5.
[0031] The emulsion collection and reflux assembly 6 includes a collection branch pipe 61, a collection main pipe 62, and a reflux vertical pipe 63. The emulsion discharge port of the rolling mill 5 is connected to the top of the collection branch pipe 61, the bottom of the collection branch pipe 61 is connected to the upper side of the collection main pipe 62, the middle lower side of the collection main pipe 62 is connected to the top of the reflux vertical pipe 63, and the bottom end of the reflux vertical pipe 63 is connected to the inlet at the top of the filter 8. Multiple collection branch pipes 61 can be provided as needed. The emulsion discharged from the rolling mill 5 enters the collection main pipe 62 through the collection branch pipe 61, and then enters the filter 8 through the reflux vertical pipe 63 due to gravity and is filtered.
[0032] The filter 8 further includes a return arc pipe 10, the outlet on the bottom side of the filter 8 is connected to one end of the return arc pipe 10, and the other end of the return arc pipe 10 is connected to the middle side of the dirty box 4. The emulsion filtered in the filter 8 enters the dirty box 4 through the return arc pipe 10.
[0033] The circular hole 12 is located at three-quarters of the height of the partition plate 2. The height of the circular hole 12 needs to be higher than the bottom of the reflux arc tube 10 to prevent the emulsion containing copper powder in the reflux arc tube 10 from entering the clean box 3 through the circular hole 12.
[0034] It also includes a reflux inclined pipe 11 , which is inserted into the circular hole 12 .
[0035] The reflux inclined pipe 11 is tilted with its left side lower and its right side higher, and forms a 45-degree angle between the lower side of the reflux inclined pipe 11 and the left side of the dividing plate 2. Thus, the upper layer of the emulsion in the dirty box 4 enters the clean box 3 due to gravity through the reflux inclined pipe 11.
[0036] Among them, the diameter of the circular hole 12 is forty centimeters, the length of the reflux inclined pipe 11 is five meters, and the height between the left end bottom of the reflux inclined pipe 11 and the bottom of the clean box 3 is thirty centimeters, which can provide additional support structure for the reflux inclined pipe 11 and improve the stability of the reflux inclined pipe 11.
[0037] The emulsion supply assembly 7 includes an emulsion supply pump 71, a clean emulsion supply pipe 72, an emulsion partial pressure main pipe 73, and an emulsion supply branch pipe 74. The emulsion supply pump 71 is installed at the bottom of the clean box 3. The outlet of the emulsion supply pump 71 is connected to the bottom end of the clean emulsion supply pipe 72, the top end of the clean emulsion supply pipe 72 is connected to the emulsion partial pressure main pipe 73, the upper side of the emulsion partial pressure main pipe 73 is connected to the bottom end of the emulsion supply branch pipe 74, and the top end of the emulsion supply branch pipe 74 is connected to the emulsion supply port of the rolling mill 5. The emulsion supply pump 71 extracts the clean emulsion in the clean box 3, sends it to the emulsion partial pressure main pipe 73 through the clean emulsion supply pipe 72, and then supplies it to the rolling mill 5 through the emulsion supply branch pipe 74. Multiple emulsion supply branch pipes 74 can be provided as needed.
[0038] The emulsion flowing out of the rolling mill 5 passes through the emulsion collecting and reflux component 6 and enters the filter 8 for filtration, and then enters the dirty box 4. The emulsion containing copper powder stands still in the dirty box 4, and the copper powder sinks to the bottom. The upper emulsion enters the clean box 3 through the circular hole 12. The clean emulsion in the clean box 3 is extracted to the rolling mill 5 through the emulsion supply component 7 for use by the rolling mill 5.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rolling mill emulsion circulation filtration system, comprising a rolling mill (5), characterized in that: Also includes: An emulsion box (1) is provided with a partition (2) therein, the partition (2) dividing the emulsion box (1) into a clean box (3) on the left and a dirty box (4) on the right, the partition (2) being provided with a circular hole (12) connecting the clean box (3) and the dirty box (4); A filter (8) is installed on the top of the emulsion tank (1), and the horizontal position of the top of the filter (8) is lower than the bottom of the rolling mill (5); An emulsion collecting and reflux component (6), the top of which is connected to the emulsion discharge outlet of the rolling mill (5), and the bottom of which is connected to the filter (8); The bottom of the emulsion supply component (7) is installed at the bottom of the clean box (3), and the top of the emulsion supply component (7) is connected to the emulsion supply port of the rolling mill (5).
2. A rolling mill emulsion circulation filtration system according to claim 1, characterized in that: It also includes support columns (9), and the bottom of the filter (8) is fixedly connected to the top of the emulsion box (1) through multiple support columns (9).
3. The rolling mill emulsion circulation filtration system according to claim 1, characterized in that: The emulsion collection and reflux assembly (6) comprises a collection branch pipe (61), a collection main pipe (62) and a reflux vertical pipe (63); the emulsion discharge outlet of the rolling mill (5) is connected to the top of the collection branch pipe (61); the bottom end of the collection branch pipe (61) is connected to the upper side of the collection main pipe (62); the middle lower side of the collection main pipe (62) is connected to the top of the reflux vertical pipe (63); and the bottom end of the reflux vertical pipe (63) is connected to the inlet at the top of the filter (8).
4. The rolling mill emulsion circulation filtration system according to claim 1, characterized in that: It also includes a return arc pipe (10), the outlet on the bottom side of the filter (8) is connected to one end of the return arc pipe (10), and the other end of the return arc pipe (10) is connected to the middle side of the dirty box (4).
5. The rolling mill emulsion circulation filtration system according to claim 4, characterized in that: The circular hole (12) is located at three-quarters of the height of the partition (2).
6. The rolling mill emulsion circulation filtration system according to claim 5, characterized in that: It also includes a reflux inclined tube (11), and the reflux inclined tube (11) is inserted into the circular hole (12).
7. The rolling mill emulsion circulation filtration system according to claim 6, characterized in that: The reflux inclined tube (11) is arranged with the left side lower and the right side higher, and a 45-degree angle is formed between the lower side of the reflux inclined tube (11) and the left side of the partition (2).
8. The rolling mill emulsion circulation filtration system according to claim 1, characterized in that: The emulsion supply assembly (7) comprises an emulsion supply pump (71), a clean emulsion supply pipe (72), an emulsion partial pressure main pipe (73) and an emulsion supply branch pipe (74). The emulsion supply pump (71) is installed at the bottom of the clean box (3). The outlet of the emulsion supply pump (71) is connected to the bottom end of the clean emulsion supply pipe (72). The top end of the clean emulsion supply pipe (72) is connected to the emulsion partial pressure main pipe (73). The upper side of the emulsion partial pressure main pipe (73) is connected to the bottom end of the emulsion supply branch pipe (74). The top end of the emulsion supply branch pipe (74) is connected to the emulsion supply port of the rolling mill (5).