Buffering and crushing device for transfer point of belt conveyor
By designing a belt conveyor relay point buffer crushing device, smaller gravels are screened out and larger gravels are crushed, which solves the problem of energy waste in the existing technology and improves production efficiency and equipment utilization.
Patent Information
- Application Number
- CN202422431727.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, large and small stones are crushed together, resulting in additional energy consumption and increasing the operating costs of coal mining.
A belt conveyor relay point buffer crushing device is designed to screen out smaller gravel through the vibration of the screen, and a crushing knife is used to crush larger gravels to avoid unnecessary secondary crushing.
Improve production efficiency, reduce energy consumption and equipment wear, and ensure smooth material transition and production line consistency.
Smart Images

Figure CN223288141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanized coal mining, in particular to a buffer crushing device at a transfer point of a belt conveyor. Background Art
[0002] In mechanized coal mining, the buffer crushing device at the transfer point of the belt conveyor is an important equipment. It is mainly set at the transfer point of the belt conveyor, that is, the position where the material is transferred from one transportation equipment to another belt conveyor. This device can improve the working efficiency and reliability of the belt conveyor transfer point, reduce equipment failures and maintenance costs, and is of great significance to improving the overall production efficiency and safety of coal mining.
[0003] In the existing technology, large and small stones are usually crushed together. Small stones do not need to be crushed to meet the requirements of subsequent transportation or production processes. When small stones are crushed together, extra energy is consumed. The crushing equipment needs to overcome its internal structural force to crush them, resulting in unnecessary energy consumption and increasing the operating costs of coal mining. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a buffer crushing device at the transfer point of the belt conveyor, which aims to improve the problem in the existing technology that large and small stones are crushed together, which consumes extra energy and the crushing equipment needs to overcome its internal structural force to crush them, resulting in energy being consumed unnecessarily.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The outer wall of the crank is slidably connected to the outer wall of the slider, and the outer wall of the slider is fixedly connected to the outer wall of the slider. A crushing assembly is provided inside the transfer box.
[0007] Preferably, the crushing assembly includes a second motor, one end of which is fixedly connected to the outer wall of the transfer box, the output end of the second motor is rotatably connected to the inside of the transfer box and fixedly connected to a rotating column one, the outer wall of the rotating column one is fixedly connected to a crushing knife one, the outer wall of the rotating column one is fixedly connected to a gear one, the outer wall of the gear one is meshedly connected to a gear two, the inner wall of the gear two is fixedly connected to a rotating column two, the outer wall of the rotating column two is fixedly connected to a crushing knife two, the outer wall of the rotating column two is rotatably connected to the inside of the transfer box, and the outer wall of the rotating column one is rotatably connected to the inside of the transfer box.
[0008] Preferably, a fixing frame is fixedly connected to the outer wall of the transfer box, and a supporting leg is fixedly connected to the lower surface of the fixing frame.
[0009] Preferably, a fixed cylinder is fixedly connected to the lower surface of the transfer box, and a movable cylinder is rotatably connected to the inner wall of the fixed cylinder.
[0010] Preferably, the outer wall of the fixed cylinder is fixedly connected to the motor three, and the output end of the motor three is fixedly connected to the rotating column three.
[0011] Preferably, the outer wall of the rotating column three is fixedly connected to the gear three, the outer wall of the gear three is meshedly connected to the gear ring, and the inner wall of the gear ring is fixedly connected to the outer wall of the movable cylinder.
[0012] Preferably, the outer wall of the movable cylinder is fixedly connected to a limiting ring, and the inner wall of the fixed cylinder is provided with a limiting groove.
[0013] Preferably, the outer wall of the limiting ring is rotatably connected to the inner wall of the limiting groove.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the impact column intermittently impacts the screen, causing the screen to vibrate and screen out smaller gravel so that it does not participate in the crushing and can fall into the interior of the transfer box, thereby preventing the smaller gravel from entering the subsequent crushing link and suffering unnecessary secondary crushing, which helps to improve efficiency, reduce energy consumption and equipment wear.
[0016] 2. In the present invention, by starting motor three, the rotating column three is caused to rotate, thereby rotating gear three, and then the gear ring is rotated to drive the movable cylinder to rotate on the inner wall of the fixed cylinder, thereby realizing the adjustment of the material discharge angle, which helps to better connect with the rear-end transportation equipment, ensure smooth transfer of materials, and improve the continuity and work efficiency of the entire production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional diagram of the buffer crushing device at the transfer point of the belt conveyor proposed by the utility model;
[0018] Figure 2 This is a cross-sectional view of the transfer box of the buffer crushing device at the transfer point of the belt conveyor proposed by the present utility model;
[0019] Figure 3 A schematic diagram of a slider of the buffer crushing device at the transfer point of a belt conveyor proposed in the present invention;
[0020] Figure 4 A schematic diagram of a rotating column of a buffer crushing device at a transfer point of a belt conveyor proposed in the present invention;
[0021] Figure 5 This is a schematic diagram of the fixed cylinder of the buffer crushing device at the transfer point of the belt conveyor proposed by the present invention.
[0022] Legend:
[0023] 1. Transfer box; 2. Fixed column; 3. Screen; 4. Partition; 5. L-shaped block; 6. Motor 1; 7. Crank; 8. Impact column; 9. Spring; 10. Slider 1; 11. Slider 2; 12. Motor 2; 13. Gear ring; 14. Rotating column 1; 15. Crushing knife 1; 16. Gear 1; 17. Gear 2; 18. Rotating column 2; 19. Crushing knife 2; 20. Fixed frame; 21. Support leg; 22. Fixed cylinder; 23. Movable cylinder; 24. Motor 3; 25. Rotating column 3; 26. Gear 3; 27. Limiting groove; 28. Limiting ring; 29. Rectangular frame. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Reference Figure 1 - Figure 4, The utility model provides an embodiment: a buffer crushing device at a transfer point of a belt conveyor, comprising a transfer box 1, a fixed column 2 is fixedly connected to the interior of the transfer box 1, and a screen 3 is rotatably connected to the outer wall of the fixed column 2. The inner wall of the transfer box 1 is fixedly connected to a partition 4, an L-shaped block 5 is fixedly connected to the inner wall of the transfer box 1, and the outer wall of the L-shaped block 5 is fixedly connected to a motor 1 6. The output end of the motor 1 6 is rotatably connected to the interior of the L-shaped block 5 and fixedly connected to a crank 7. The outer wall of the motor 1 6 is fixedly connected to the interior of the transfer box 1, and an impact column 8 is slidably connected to the interior of the L-shaped block 5. The outer wall of the impact column 8 is fixedly connected to a slider 10, and the outer wall of the slider 10 is fixedly connected to a slider 2 11. The outer wall of the L-shaped block 5 is fixedly connected to a rectangular frame 29, and the outer wall of the slider 2 11 is slidably connected to the inner wall of the rectangular frame 29. The outer wall of the impact column 8 is slidably connected to a spring 9. The top of the impact column 8 is in contact with the lower surface of the screen 3, the outer wall of the crank 7 is slidably connected to the outer wall of the slider 10, and a crushing assembly is provided inside the transfer box 1;
[0026] Specifically, the partition 4 divides the transfer box 1 into two parts. The non-crushed part relies on the impact column 8 to intermittently slide inside the L-shaped block 5 and continuously impact the screen 3. The screen 3 will rotate on the outer wall of the fixed column 2 when it is subjected to the impact force. At the same time, when the screen 3 is impacted, it will vibrate to screen out smaller gravel and make it fall into the interior of the transfer box 1. The crushing part crushes the larger gravel that has not been screened out by the screen 3. The spring 9 can reset the impact column 8. When the outer wall of the crank 7 slides over the outer wall of the slider 10, the spring 9 in the contracted state will rebound and push the slider 10 to reset, thereby resetting the impact column 8.
[0027] Reference Figure 1 - Figure 4 The crushing assembly includes a second motor 12, one end of which is fixedly connected to the outer wall of the transfer box 1, and the output end of the second motor 12 is rotatably connected to the inside of the transfer box 1 and fixedly connected to a rotating column 14, the outer wall of the rotating column 14 is fixedly connected to a crushing knife 15, the outer wall of the rotating column 14 is fixedly connected to a gear 16, the outer wall of the gear 16 is meshedly connected to a gear 2 17, the inner wall of the gear 2 17 is fixedly connected to a rotating column 2 18, the outer wall of the rotating column 2 18 is fixedly connected to a crushing knife 2 19, the outer wall of the rotating column 2 18 is rotatably connected to the inside of the transfer box 1, and the outer wall of the rotating column 14 is rotatably connected to the inside of the transfer box 1;
[0028] Specifically, by using the gear 16 and the gear 2 17 , the rotating column 14 and the rotating column 2 18 can rotate in conjunction, and then the crushing knife 1 15 and the crushing knife 2 19 can rotate in conjunction to crush the incoming gravel.
[0029] Reference Figure 1 、 Figure 4 and Figure 5 The outer wall of the transfer box 1 is fixedly connected to a fixed frame 20, and the lower surface of the fixed frame 20 is fixedly connected to a support leg 21; the lower surface of the transfer box 1 is fixedly connected to a fixed cylinder 22, and the inner wall of the fixed cylinder 22 is rotatably connected to a movable cylinder 23; the outer wall of the fixed cylinder 22 is fixedly connected to a motor 3 24, and the output end of the motor 3 24 is fixedly connected to a rotating column 3 25; the outer wall of the rotating column 3 25 is fixedly connected to a gear 3 26, and the outer wall of the gear 3 26 is meshedly connected to the gear ring 13, and the inner wall of the gear ring 13 is fixedly connected to the outer wall of the movable cylinder 23; the outer wall of the movable cylinder 23 is fixedly connected to a limiting ring 28, and a limiting groove 27 is provided on the inner wall of the fixed cylinder 22; the outer wall of the limiting ring 28 is rotatably connected to the inner wall of the limiting groove 27;
[0030] Specifically, the fixed cylinder 22 and the movable cylinder 23 are both used to discharge the crushed and smaller gravel to the rear-end conveying equipment. When the gear ring 13 rotates, it will drive the movable cylinder 23 to rotate on the inner wall of the fixed cylinder 22 and drive the limit ring 28 to rotate on the inner wall of the limit groove 27, thereby realizing the adjustment of the discharge angle.
[0031] When the gear 1 is moved, the impact column 8 is driven by the impactor 2, and the impact column 8 is driven to slide intermittently inside the L-shaped block 5 and continuously impact the screen 3. When the screen 3 is subjected to the impact force, the screen 3 will rotate on the outer wall of the fixed column 2. At the same time, when the screen 3 is impacted, it will vibrate and screen out smaller gravel and make it fall into the interior of the transfer box 1. The remaining larger stones will fall into the side of the partition 4 away from the L-shaped block 5 and be crushed by the crushing knife 1 15 and the crushing knife 2 19. When the motor 2 12 is started during the crushing, the rotating column 14 will drive the crushing knife 15 to rotate and drive the gear 16 to rotate. The rotation of gear 16 will drive gear 2 17 to rotate, thereby causing rotating column 2 18 to rotate on the inner wall of transfer box 1 and driving crushing knife 2 19 to rotate, thereby causing crushing knife 1 15 and crushing knife 2 19 to rotate together to crush larger stones, thereby preventing smaller crushed stones from entering subsequent crushing links and suffering unnecessary secondary crushing, which helps to improve efficiency, reduce energy consumption and equipment wear, and the crushed and screened stones will fall into the fixed cylinder 22 and then be discharged through the movable cylinder 23. When the discharge angle of the movable cylinder 23 needs to be adjusted, it is only necessary to start motor 3 24. When motor 3 24 is started, it will drive rotating column 3 25 to rotate. When rotating column 3 25 rotates, it will drive gear 26 to rotate, thereby causing the gear ring 13 to rotate. When the gear ring 13 rotates, it will drive the movable cylinder 23 to rotate on the inner wall of the fixed cylinder 22, driving the limit ring 28 to rotate on the inner wall of the limit groove 27, thereby realizing the adjustment of the discharge angle, which helps to better connect with the rear-end transportation equipment, ensure smooth transition of materials, and improve the consistency and work efficiency of the entire production line.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A buffer crushing device for a belt conveyor transfer point, comprising a transfer box (1), characterized in that: The interior of the transfer box (1) is fixedly connected to a fixed column (2), the outer wall of the fixed column (2) is rotatably connected to a screen (3), the inner wall of the transfer box (1) is fixedly connected to a partition (4), the inner wall of the transfer box (1) is fixedly connected to an L-shaped block (5), the outer wall of the L-shaped block (5) is fixedly connected to a motor 1 (6), the output end of the motor 1 (6) is rotatably connected to the interior of the L-shaped block (5) and fixedly connected to a crank (7), the outer wall of the motor 1 (6) is fixedly connected to the interior of the transfer box (1), and the interior of the L-shaped block (5) is slidably connected to an impact column. (8), the outer wall of the impact column (8) is fixedly connected to a slider 1 (10), the outer wall of the slider 1 (10) is fixedly connected to a slider 2 (11), the outer wall of the L-shaped block (5) is fixedly connected to a rectangular frame (29), the outer wall of the slider 2 (11) is slidably connected to the inner wall of the rectangular frame (29), the outer wall of the impact column (8) is slidably connected to a spring (9), the top end of the impact column (8) is in contact with the lower surface of the screen (3), the outer wall of the crank (7) is slidably connected to the outer wall of the slider 1 (10), and a crushing assembly is provided inside the transfer box (1).
2. The buffer crushing device for the transfer point of a belt conveyor according to claim 1, characterized in that: The crushing assembly includes a second motor (12), one end of the second motor (12) is fixedly connected to the outer wall of the transfer box (1), the output end of the second motor (12) is rotatably connected to the inside of the transfer box (1) and is fixedly connected to a rotating column (14), the outer wall of the rotating column (14) is fixedly connected to a crushing knife (15), the outer wall of the rotating column (14) is fixedly connected to a gear (16), the outer wall of the gear (16) is meshedly connected to a gear (17), the inner wall of the gear (17) is fixedly connected to a second rotating column (18), the outer wall of the rotating column (18) is fixedly connected to a crushing knife (19), the outer wall of the rotating column (18) is rotatably connected to the inside of the transfer box (1), and the outer wall of the rotating column (14) is rotatably connected to the inside of the transfer box (1).
3. The buffer crushing device for the transfer point of a belt conveyor according to claim 1, characterized in that: The outer wall of the transfer box (1) is fixedly connected to a fixed frame (20), and the lower surface of the fixed frame (20) is fixedly connected to a supporting leg (21).
4. The buffer crushing device for the transfer point of a belt conveyor according to claim 1, characterized in that: A fixed cylinder (22) is fixedly connected to the lower surface of the transfer box (1), and a movable cylinder (23) is rotatably connected to the inner wall of the fixed cylinder (22).
5. The buffer crushing device for the transfer point of a belt conveyor according to claim 4, characterized in that: The outer wall of the fixed cylinder (22) is fixedly connected to a motor three (24), and the output end of the motor three (24) is fixedly connected to a rotating column three (25).
6. The buffer crushing device for the transfer point of a belt conveyor according to claim 5, characterized in that: The outer wall of the rotating column three (25) is fixedly connected to the gear three (26), the outer wall of the gear three (26) is meshedly connected to the gear ring (13), and the inner wall of the gear ring (13) is fixedly connected to the outer wall of the movable cylinder (23).
7. The buffer crushing device for the transfer point of a belt conveyor according to claim 4, characterized in that: The outer wall of the movable cylinder (23) is fixedly connected to a limiting ring (28), and the inner wall of the fixed cylinder (22) is provided with a limiting groove (27).
8. The buffer crushing device for the transfer point of a belt conveyor according to claim 7, characterized in that: The outer wall of the limiting ring (28) is rotatably connected to the inner wall of the limiting groove (27).