Device for coating petroleum coke particles with ceramsite powder for carburant
By introducing spray heads, stirring rods, filter plates and quantitative loading mechanisms into the petroleum coke coating device, the problems of uneven coating and resource waste of irregular shape petroleum coke coating are solved, uniform coating and resource recycling are achieved, cost reduction and operational convenience is improved.
Patent Information
- Application Number
- CN202422356328.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-25
AI Technical Summary
It is difficult for existing petroleum coke coating devices to uniformly cover irregularly shaped petroleum coke particles during coating, and excess ceramic powder is difficult to clean up, resulting in waste of resources and increased costs.
A device for carbonizing agents to coat petroleum coke particles is designed, and the spray head coating and mixing rod are uniformly coated. The excess ceramic powder is collected by using filter plates and feeding boxes, and combined with the quantitative loading mechanism and protective plate structure to achieve uniform coating and resource recovery.
It improves the uniformity of petroleum coke coating, reduces the coating cost, realizes rapid cutting and recycling of excess powder, and enhances the safety and operation convenience of the device.
Smart Images

Figure CN223288313U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of petroleum coke particle coating, in particular to a device for coating petroleum coke particles with ceramsite powder for a carburizer. Background Art
[0002] The device for coating petroleum coke particles with ceramsite powder is a specially designed device designed to evenly and effectively coat ceramsite powder on the surface of petroleum coke particles. Through advanced coating technology and control systems, the device ensures the uniformity and density of the coating layer, thereby improving the overall performance of the composite material. The device has broad application prospects in the fields of petrochemicals, metallurgy, building materials, etc., and can meet the needs of different industries for high-performance composite materials. By optimizing the coating process and parameters, the device can also achieve an efficient, environmentally friendly and energy-saving production process.
[0003] However, the existing petroleum coke particle coating device still has some shortcomings. During coating, the surface of the petroleum coke particles is mostly coated by spraying powder. Because the petroleum coke particles are irregular in shape, they are difficult to be covered by the sprayed ceramsite powder. At the same time, during coating, there will be excess ceramsite powder deposited at the inner bottom end of the coating tank. While it is difficult to discharge the petroleum coke particles, it is also difficult to clean up the excess ceramsite powder, which in turn causes the problem of waste of resources and increased coating costs. Utility Model Content
[0004] In view of the problems mentioned in the background technology, the purpose of the present invention is to provide a device for coating petroleum coke particles with ceramsite powder for carburizer, so as to solve the problems raised by the above background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions:
[0006] A device for coating petroleum coke particles with ceramsite powder for carbonizer comprises a base and a body, the top of the base is fixedly connected to the body, the top of the body is provided with a coating groove, the top of the body is installed with a bracket, the top of the bracket is installed with a driving motor, the bottom of the driving motor is installed with a stirring rod, the bottom end of the stirring rod is rotatably connected to the inner bottom end of the coating groove, the inner bottom end of the coating groove is provided with a discharge port, the inner wall of the discharge port is provided with a slot, the front side of the body is provided with a strip opening, the strip opening is communicated with the discharge port, the inner side of the strip opening is plugged with a sealing plate, and the sealing plate is provided with a sealing plate. A plug-in plate is fixedly connected to the rear side, which is inserted into the inside of the slot. A sealing plate covers the inner side of the discharge port. A placement slot is provided on the front side of the machine body. A material receiving box is placed at the inner bottom end of the placement slot. A filter plate is slidably connected to the inner wall of the material receiving box. The position of the filter plate is symmetrical with that of the discharge port. A loading mechanism is installed on the top of the machine body. A powder sprayer is installed inside the machine body. A nozzle is installed on one side of the powder sprayer. The position of the bottom end of the nozzle is symmetrical with the position of the inner bottom end of the coating tank. A feed port is provided on the top of the machine body, and the feed port is connected to the material trough of the powder sprayer.
[0007] As an optimal technical solution, a second slide groove matching the filter plate is provided on the inner wall of the material receiving box, and the filter plate is slidably connected to the inner wall of the material receiving box through the second slide groove. A handle is fixedly connected to the front side of the material receiving box, and the shape of the handle is concave, and the shape of the corners of the handle is arc-shaped. A second protrusion is fixedly connected to the front side of the sealing plate, and the shape of the second protrusion is an inverted cone.
[0008] As an optimal technical solution, the feeding mechanism includes a collecting box, a collecting box is installed on the top of the machine body, a baffle is slidably connected to the inner wall of the collecting box, the position of the baffle corresponds to the position of the feed port, a push plate is slidably connected to the inner wall of the collecting box, the rear side of the push plate is rotatably connected to a rotating shaft, the rear side of the rotating shaft is fixedly connected to a screw, and a first screw hole matching the screw is opened on the rear side of the collecting box, and the screw is threadedly connected to the inner side of the first screw hole.
[0009] As an optimal technical solution, a first sliding groove matching the push plate is provided on the inner wall of the collection box, and the push plate is slidably connected to the inner wall of the collection box through the first sliding groove. The position of the push plate is symmetrical to the position of the baffle. A centimeter groove is provided on the inner wall of the collection box, and the centimeter groove is located close to the top of the push plate. The top of the baffle is fixedly connected with a first protrusion, and the shape of the first protrusion is an inverted cone.
[0010] As an optimal technical solution, a protective plate is threadedly connected to the other side of the machine body, and a vent is opened on the other side of the protective plate. An aluminum bar is fixedly connected to the inside of the vent, and the aluminum bar covers the inside of the vent. The position of the aluminum bar is symmetrical with that of the powder sprayer.
[0011] As an optimal technical solution, a second screw hole is opened on the other side of the protective plate, and the second screw holes all pass through the other side of the protective plate box body. The inner side of the second screw hole is threadedly connected to a bolt, and one side of the bolt is threadedly connected to the inside of the body through the screw hole, and the protective plate is threadedly connected to the other side of the body through the second screw hole and the bolt.
[0012] As an optimal technical solution, a power supply module is installed on the top of the body, and a control module is installed on the top of the body. The power supply modules are connected to the control module, drive motor and powder sprayer circuit, and the control modules are connected to the drive motor and powder sprayer electronic control.
[0013] In summary, the present invention has the following beneficial effects:
[0014] First, the petroleum coke particles in the coating tank can be coated by the nozzle, and the driving motor drives the stirring rod to rotate to facilitate the reverse of the petroleum coke particles, thereby improving the uniformity of the coating. After the coating is completed, the sealing plate is pulled outward from the strip mouth through the slot and the plug plate to reveal the discharge port. The coated petroleum coke particles can fall into the receiving box through the discharge port, and the filter plate can catch the coated petroleum coke particles. The excess ceramsite powder can be uniformly collected at the inner bottom end of the receiving box through the filter plate. While achieving convenient and fast material discharge, it is also conducive to the recycling of excess ceramsite powder in the later stage, thereby effectively reducing the coating cost of the petroleum coke particles.
[0015] Second, when adding ceramsite powder to the powder sprayer, in order to avoid adding too much or too little powder, the user can pour the ceramsite powder into the collection box in advance. When the screw is turned, the shaft can make the end of the screw rotate in place, and the push plate will be pushed or pulled accordingly. When the position of the push plate changes, the space for the ceramsite powder in the collection box will also change. The opening of the centimeter slot can help judge the amount of ceramsite powder added. After the ceramsite powder is added, the baffle is pulled open by the sliding principle, and then the screw is turned to push the push plate to move and the ceramsite powder can be pushed into the feed port, thereby achieving the purpose of convenient quantitative adding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the machine body of the utility model;
[0018] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure of part A;
[0019] Figure 4 This is a schematic diagram of the sealing plate structure of the utility model;
[0020] Figure 5 This is a structural diagram of the material receiving box of the present utility model;
[0021] Figure 6 This is a schematic structural diagram of the feeding mechanism of the utility model;
[0022] Figure 7 It is a schematic structural diagram of the protective plate of the present utility model.
[0023] Figure markings: 1. base; 2. body; 3. bracket; 4. drive motor; 5. stirring rod; 6. feeding mechanism; 61. collecting box; 62. baffle; 63. first protrusion; 64. first slide; 65. push plate; 66. rotating shaft; 67. screw; 68. first screw hole; 69. centimeter slot; 7. powder sprayer; 8. nozzle; 9. feed port; 10. protective plate; 11. second screw hole; 12. bolt; 13. vent; 14. aluminum bar; 15. discharge port; 16. slot; 17. strip mouth; 18. sealing plate; 19. plug-in plate; 20. second protrusion; 21. placement slot; 22. receiving box; 23. second slide; 24. filter plate; 25. handle; 26. coating tank; 27. power supply module; 28. control module. DETAILED DESCRIPTION
[0024] Example
[0025] refer to Figures 1 to 7The present embodiment is a device for coating petroleum coke particles with ceramsite powder for a carbon raiser, comprising a base 1 and a body 2. The top of the base 1 is fixedly connected to the body 2. The top of the body 2 is provided with a coating groove 26. The top of the body 2 is provided with a bracket 3. The top of the bracket 3 is provided with a driving motor 4. The bottom of the driving motor 4 is provided with a stirring rod 5. The bottom end of the stirring rod 5 is rotatably connected to the inner bottom end of the coating groove 26. The inner bottom end of the coating groove 26 is provided with a discharge port 15. The inner wall of the discharge port 15 is provided with a slot 16. The front side of the body 2 is provided with a strip The strip-shaped opening 17 is connected to the discharge port 15. A sealing plate 18 is inserted into the inner side of the strip-shaped opening 17. The rear side of the sealing plate 18 is fixedly connected to the plug plate 19. The plug plate 19 is inserted into the inside of the slot 16. The sealing plate 18 covers the inner side of the discharge port 15. A placement groove 21 is provided on the front side of the body 2. A material receiving box 22 is placed at the bottom end of the inner side of the placement groove 21. A filter plate 24 is slidably connected to the inner wall of the material receiving box 22. The position of the filter plate 24 is symmetrical with the position of the discharge port 15. A feeding mechanism 6 is installed on the top of the body 2. The body 2 A powder sprayer 7 is installed inside the body 2, and a nozzle 8 is installed on one side of the powder sprayer 7. The position of the bottom end of the nozzle 8 is symmetrical with the position of the bottom end of the inner side of the coating tank 26. A feed port 9 is provided on the top of the body 2. The feed port 9 is communicated with the material tank of the powder sprayer 7. When in use, the petroleum coke particles to be coated are placed in the coating tank 26. The feed port 9 is conducive to placing the ceramsite powder into the powder sprayer 7. The petroleum coke particles in the coating tank 26 can be coated through the nozzle 8. The driving motor 4 drives the stirring rod 5 to rotate, which is convenient for the reverse side of the petroleum coke particles, thereby improving their coating efficiency. In order to ensure the uniformity of coating, after coating is completed, the sealing plate 18 is pulled out of the strip mouth 17 through the slot 16 and the plug plate 19 to expose the discharge port 15, and the coated petroleum coke particles can fall into the receiving box 22 through the discharge port 15, and the filter plate 24 can catch the coated petroleum coke particles, and the excess ceramsite powder can be collected at the inner bottom end of the receiving box 22 through the filter plate 24, which not only achieves convenient and fast unloading, but also facilitates the recycling of excess ceramsite powder in the later stage, thereby effectively reducing the coating cost of petroleum coke particles.
[0026] refer to Figure 1 and Figure 5 , which is characterized in that: a second slide groove 23 matching the filter plate 24 is opened on the inner wall of the material receiving box 22, and the filter plate 24 is slidably connected to the inner wall of the material receiving box 22 through the second slide groove 23. A handle 25 is fixedly connected to the front side of the material receiving box 22. The shape of the handle 25 is concave, and the shape of the corner of the handle 25 is arc-shaped. A second protrusion 20 is fixedly connected to the front side of the sealing plate 18, and the shape of the second protrusion 20 is an inverted cone. Due to the opening of the second slide groove 23, it is convenient for the filter plate 24 to slide up and down, and the filter plate 24 can be directly pulled out of the material receiving box 22 through the second slide groove 23, which can facilitate the user to process the excess ceramsite powder collected at the bottom end of the inner side of the material receiving box 22 later.
[0027] refer to Figure 1 and Figure 6 The feeding mechanism 6 includes a collection box 61. A collection box 61 is installed at the top of the body 2. A baffle 62 is slidably connected to the inner wall of the collection box 61. The position of the baffle 62 corresponds to the position of the feed port 9. A push plate 65 is slidably connected to the inner wall of the collection box 61. The rear side of the push plate 65 is rotatably connected to the rotating shaft 66. The rear side of the rotating shaft 66 is fixedly connected to the screw 67. A first screw hole 68 matching the screw 67 is provided on the rear side of the collection box 61. The screw 67 is threadedly connected to the inner side of the first screw hole 68. A first slide groove 64 matching the push plate 65 is provided on the inner wall of the collection box 61. The push plate 65 is slidably connected to the inner wall of the collection box 61 through the first slide groove 64. The position of the push plate 65 is symmetrical with the position of the baffle 62. A centimeter groove 69 is provided on the inner wall of the collection box 61. The centimeter groove 69 is located at Close to the top of the push plate 65, the top of the baffle 62 is fixedly connected with a first protrusion 63, and the shape of the first protrusion 63 is an inverted cone. When adding ceramsite powder to the powder sprayer 7, in order to avoid adding more or less powder, the user can pour the ceramsite powder into the collecting box 61 in advance. When the screw 67 is turned, its rotating shaft 66 can make the end of the screw 67 rotate in situ, and the push plate 65 will be pushed or pulled accordingly. When the position of the push plate 65 changes, the space for placing the ceramsite powder in the collecting box 61 will also change accordingly. The opening of the centimeter groove 69 can help to judge how much ceramsite powder is added. After the ceramsite powder is added, the baffle 62 is pulled open by the sliding principle, and then the screw 67 is turned to push the push plate 65 to move and the ceramsite powder can be pushed into the feed port 9, thereby achieving the purpose of convenient quantitative addition.
[0028] refer to Figures 1 to 7 A protective plate 10 is threadedly connected to the other side of the body 2, and a vent 13 is opened on the other side of the protective plate 10. An aluminum strip 14 is fixedly connected to the inner side of the vent 13, and the aluminum strip 14 covers the inner side of the vent 13. The position of the aluminum strip 14 is symmetrical with the position of the powder sprayer 7. Due to the existence of the protective plate 10, the powder sprayer 7 inside the body 2 can be effectively protected, and the vent 13 can effectively ventilate and dissipate heat at the position of the powder sprayer 7. The aluminum strip 14 is made of aluminum and has good heat dissipation capacity. At the same time, it can also effectively protect the inner side of the vent 13, thereby effectively improving the safety protection of the position of the powder sprayer 7.
[0029] refer to Figure 7A second screw hole 11 is provided on the other side of the protective plate 10. The second screw holes 11 pass through the other side of the protective plate 10 and the body 2. The inner side of the second screw hole 11 is threadedly connected with a bolt 12. One side of the bolt 12 is threadedly connected to the inside of the body 2 through the screw hole. The protective plate 10 is threadedly connected to the other side of the body 2 through the second screw hole 11 and the bolt 12. Due to the presence of the bolt 12, the screwing of the bolt 12 can effectively fix the position of the protective plate 10, thereby preventing the protective plate 10 from being displaced. When the protective plate 10 needs to be removed, the bolt 12 can be unscrewed out of the second screw hole 11, which is also beneficial for the user to maintain the structure of the protective plate 10 later.
[0030] refer to Figures 1 to 7 A power supply module 27 is installed at the top of the body 2, and a control module 28 is installed at the top of the body 2. The power supply module 27 is connected to the control module 28, the drive motor 4 and the powder sprayer 7 circuit, and the control module 28 is electrically connected to the drive motor 4 and the powder sprayer 7. Due to the existence of the power supply module 27, the electrical equipment on the device can be effectively energized, and the control module 28 can effectively control the electrical equipment on the device. It is more convenient and quick for the user to control the operation of the device through the control module 28.
[0031] Principle and advantages of use: When in use, put the petroleum coke particles to be coated into the coating tank 26, and its feed port 9 can be used to put the ceramsite powder into the powder spraying machine 7, and the petroleum coke particles in the coating tank 26 can be coated through the nozzle 8. The driving motor 4 drives the stirring rod 5 to rotate, which can facilitate the reverse of the petroleum coke particles, thereby improving the uniformity of the coating. After the coating is completed, the sealing plate 18 is pulled out of the strip-shaped opening 17 through the slot 16 and the insert plate 19 to expose the discharge port 15. The coated petroleum coke particles can fall into the receiving box 22 through the discharge port 15, and the filter plate 24 can pass the coated petroleum coke particles to the receiving box 22. The excess ceramsite powder can be collected at the inner bottom end of the receiving box 22 through the filter plate 24, which is convenient for quick unloading and also helps to recycle the excess ceramsite powder in the later stage, thereby effectively reducing the coating cost of petroleum coke particles. Due to the opening of the second chute 23, it is convenient for the filter plate 24 to slide up and down, and the filter plate 24 can be directly pulled out of the receiving box 22 through the second chute 23, which can help the user to process the excess ceramsite powder collected at the inner bottom end of the receiving box 22 in the later stage. When adding ceramsite powder to the powder sprayer 7, in order to avoid adding too much or too little powder, the user The ceramsite powder can be poured into the collection box 61 in advance. When the screw 67 is turned, the shaft 66 can rotate the end of the screw 67 in place, and the push plate 65 will be pushed or pulled accordingly. When the position of the push plate 65 changes, the space for the ceramsite powder in the collection box 61 will also change accordingly. The opening of the centimeter slot 69 can be used to judge how much ceramsite powder is added. After the ceramsite powder is added, the baffle 62 is pulled open by the sliding principle, and then the screw 67 is turned to push the push plate 65 to move and the ceramsite powder can be pushed into the feed port 9, thereby achieving the purpose of convenient quantitative feeding. Due to the existence of the protective plate 10, the machine body 2 can be The internal powder sprayer 7 is effectively protected, and the vent 13 can effectively ventilate and dissipate heat at the position of the powder sprayer 7. The aluminum bar 14 is made of aluminum and has good heat dissipation capacity. It can also effectively protect the inner side of the vent 13, thereby effectively improving the safety protection of the position of the powder sprayer 7. Due to the presence of the bolt 12, the screwing of the bolt 12 can effectively fix the position of the protective plate 10, thereby preventing the protective plate 10 from being displaced. When the protective plate 10 needs to be removed, the bolt 12 can be unscrewed out of the second screw hole 11, which is also beneficial for the user to maintain the structure of the protective plate 10 later.
Claims
1. A device for coating petroleum coke particles with ceramsite powder for a carburizer, comprising a base (1) and a body (2), characterized in that: The top of the base (1) is fixedly connected to the body (2), the top of the body (2) is provided with a coating groove (26), the top of the body (2) is installed with a bracket (3), the top of the bracket (3) is installed with a driving motor (4), the bottom of the driving motor (4) is installed with a stirring rod (5), the bottom end of the stirring rod (5) is rotatably connected to the inner bottom end of the coating groove (26), the inner bottom end of the coating groove (26) is provided with a discharge port (15), the inner wall of the discharge port (15) is provided with a slot (16), the front side of the body (2) is provided with a strip-shaped opening (17), the strip-shaped opening (17) is communicated with the discharge port (15), the inner side of the strip-shaped opening (17) is plugged with a sealing plate (18), the rear side of the sealing plate (18) is fixedly connected with an inserting plate (19), the inserting plate (19) is fixedly ... The plate (19) is inserted into the interior of the slot (16), the sealing plate (18) covers the inner side of the discharge port (15), the front side of the body (2) is provided with a placement groove (21), the inner bottom end of the placement groove (21) is provided with a material receiving box (22), the inner wall of the material receiving box (22) is slidably connected with a filter plate (24), the position of the filter plate (24) is symmetrical with the position of the discharge port (15), the top of the body (2) is provided with a feeding mechanism (6), the interior of the body (2) is provided with a powder sprayer (7), a nozzle (8) is provided on one side of the powder sprayer (7), the position of the bottom end of the nozzle (8) is symmetrical with the position of the inner bottom end of the coating groove (26), the top of the body (2) is provided with a feed port (9), the feed port (9) is communicated with the material trough of the powder sprayer (7).
2. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 1, characterized in that: A second chute (23) matching the filter plate (24) is provided on the inner wall of the material receiving box (22), and the filter plate (24) is slidably connected to the inner wall of the material receiving box (22) through the second chute (23). A handle (25) is fixedly connected to the front side of the material receiving box (22), and the shape of the handle (25) is concave, and the shape of the corner of the handle (25) is arc-shaped. A second protrusion (20) is fixedly connected to the front side of the sealing plate (18), and the shape of the second protrusion (20) is an inverted cone.
3. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 1, characterized in that: The feeding mechanism (6) includes a collecting box (61), the top of the machine body (2) is provided with a collecting box (61), the inner wall of the collecting box (61) is slidably connected to a baffle (62), the position of the baffle (62) corresponds to the position of the feed port (9), the inner wall of the collecting box (61) is slidably connected to a push plate (65), the rear side of the push plate (65) is rotatably connected to a rotating shaft (66), the rear side of the rotating shaft (66) is fixedly connected to a screw (67), the rear side of the collecting box (61) is provided with a first screw hole (68) matching the screw (67), and the screw (67) is threadedly connected to the inner side of the first screw hole (68).
4. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 3, characterized in that: A first slide groove (64) matching with the push plate (65) is provided on the inner wall of the collection box (61), and the push plate (65) is slidably connected to the inner wall of the collection box (61) through the first slide groove (64). The position of the push plate (65) is symmetrical with the position of the baffle (62). A centimeter groove (69) is provided on the inner wall of the collection box (61), and the centimeter groove (69) is located close to the top of the push plate (65). The top of the baffle (62) is fixedly connected with a first protrusion (63), and the shape of the first protrusion (63) is an inverted cone.
5. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 1, characterized in that: A protective plate (10) is threadedly connected to the other side of the machine body (2), and a vent (13) is opened on the other side of the protective plate (10). An aluminum bar (14) is fixedly connected to the inner side of the vent (13), and the aluminum bar (14) covers the inner side of the vent (13). The position of the aluminum bar (14) is symmetrical with the position of the powder sprayer (7).
6. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 5, characterized in that: A second screw hole (11) is provided on the other side of the protective plate (10), and the second screw hole (11) passes through the other side of the protective plate (10) box body (2). The inner side of the second screw hole (11) is threadedly connected with a bolt (12), and one side of the bolt (12) is threadedly connected to the inside of the body (2) through the screw hole, and the protective plate (10) is threadedly connected to the other side of the body (2) through the second screw hole (11) and the bolt (12).
7. The device for coating petroleum coke particles with ceramsite powder for carburizer according to claim 1, characterized in that: A power supply module (27) is installed at the top of the machine body (2), and a control module (28) is installed at the top of the machine body (2). The power supply module (27) is connected to the control module (28), the drive motor (4) and the powder sprayer (7) in an electrical circuit, and the control module (28) is connected to the drive motor (4) and the powder sprayer (7) in an electrical control manner.