Cleaning tank and cleaning device thereof

By designing the material laying, rinsing and rotating structure of the cleaning tank, the problem of silt and sand impurities in the quartz stone raw materials affecting the quality of quartz pipes is solved, and the uniform distribution and thorough cleaning of the quartz pipe raw materials are achieved, which improves the cleaning effect.

CN223288606UActive Publication Date: 2025-09-02DONGHAI COUNTY ORAN QUARTZ TECH CO LTD
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Patent Information

Application Number
CN202422491884.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-02
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the production process of quartz pipes, the silt and sand impurities mixed into the quartz stone raw materials affect the quality of the finished product, and it is difficult to effectively remove existing cleaning devices.

Method used

A cleaning tank is designed, including a cleaning sink, silo, material pipe, support frame, material laying structure, roller structure, material pushing structure, flushing structure and rotating structure. The raw materials of quartz tubes are pushed through the spiral piece, the electric pump sprays cleaning water, the filter plate filters the sediment, and the motor drives the cleaning cylinder to rotate to achieve uniform flushing and circulating cleaning.

Benefits of technology

The uniform distribution and thorough cleaning of the raw materials of quartz tubes are achieved, the content of silt and sand impurities is reduced, and the purity and finished product quality of the quartz tubes are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning tank and a cleaning device thereof, which belong to the technical field of quartz cleaning equipment, and comprise a cleaning water tank for storing water, a stock bin for storing raw materials of quartz tubes, and a material tube which is arranged on the stock bin, is communicated with the stock bin and is used for receiving the raw materials of the quartz tubes, and the support frame is arranged on the cleaning water tank and the material pipe and is used for supporting the material pipe. According to the quartz tube cleaning device, quartz tube raw materials, namely quartz stones, are poured into the stock bin, the raw materials can be evenly distributed in the cleaning cylinder by starting the first motor, then the electric pump is started to pump out water in the cleaning water tank and spray the water on the raw materials in the cleaning cylinder to wash the raw materials, the water can be filtered and recycled through the filter plate, and after cleaning is completed, the raw materials are recycled. The raw materials can be pushed out of the cleaning cylinder by starting the first motor during washing, meanwhile, the uncleaned raw materials are pushed into the cleaning cylinder, the operation is repeated, continuous cleaning operation is achieved, the raw materials can be evenly distributed in the cleaning cylinder and stay in the cleaning cylinder for a long time, and then the raw materials can be cleaned more thoroughly.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz cleaning equipment, in particular to a cleaning tank and a cleaning device thereof. Background Art

[0002] Quartz stone is one of the most commonly used raw materials in the manufacture of quartz tubes. It has extremely high purity and excellent physical and chemical properties. This high-purity quartz raw material is processed through crushing, screening, washing and other processes, and then through high-temperature melting and other processes to finally be made into quartz tubes.

[0003] In the prior art, during the production process of quartz tubes, impurities such as mud and sand may be mixed into the quartz stone raw materials when they are collected. These impurities may come from the soil in the mining, dust during transportation, etc. The mud and sand in the quartz stone will reduce its overall purity and affect the quality of the finished quartz tubes. Therefore, a cleaning tank and a cleaning device thereof are needed. Utility Model Content

[0004] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a cleaning tank and a cleaning device thereof to solve some or all of the problems in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A cleaning tank comprising:

[0007] cleaning tanks for storing water;

[0008] Silo, used to store raw materials for quartz tubes;

[0009] The material pipe is arranged on the material silo and is connected to the material silo, and is used to receive the quartz tube raw materials;

[0010] The support frame is arranged on the cleaning water tank and the material pipe to support the material pipe;

[0011] The material spreading structure is arranged on the cleaning water tank and is used to evenly distribute the quartz tube raw materials in the cleaning water tank;

[0012] The material spreading structure includes a roller structure for spreading the quartz tube raw material and a material pushing structure for pushing the quartz tube raw material to move;

[0013] A flushing structure is arranged on the cleaning water tank and is used in conjunction with the drum structure to flush the quartz tube raw material;

[0014] The rotating structure is arranged on the drum structure and is used to promote the movement of the quartz tube raw material in the drum structure.

[0015] Preferably, the drum structure includes a cleaning cylinder rotatably mounted on the cleaning water tank and the material pipe, the cleaning cylinder is connected to the material pipe, and a plurality of leakage holes for water and sediment to pass through are opened on the cleaning cylinder.

[0016] Preferably, the pushing structure includes:

[0017] A rotating shaft is rotatably mounted on the material pipe and is located in the cleaning cylinder;

[0018] The spiral blade is arranged on the rotating shaft and contacts the inner wall of the material tube and the cleaning cylinder to push the quartz tube raw material to move;

[0019] A fixed frame is arranged at one end of the cleaning cylinder, and one end of the rotating shaft is rotatably mounted on the fixed frame;

[0020] Motor 1 is arranged on one side of the fixed frame, and an output end of motor 1 is arranged at one end of the rotating shaft for driving the rotating shaft to rotate.

[0021] Preferably, the flushing structure comprises:

[0022] A water extraction pipe is arranged on the cleaning sink and is connected to the cleaning sink;

[0023] an electric pump, the pumping end of which is arranged on the pumping pipe;

[0024] The delivery pipe is arranged on the water delivery end of the electric pump;

[0025] A diverter pipe is arranged on the inner wall of the cleaning tank, and the diverter pipe is arranged at one end of the delivery pipe and is connected to the delivery pipe;

[0026] A nozzle is arranged on the diversion pipe;

[0027] Wherein, the nozzle is located below the cleaning cylinder;

[0028] The filter assembly is arranged in the cleaning tank and is used to filter mud and sand.

[0029] Preferably, the filter assembly includes a filter plate arranged on the inner wall of the cleaning tank, the filter plate is located above the water suction pipe, and the filter plate is located below the cleaning cylinder and the nozzle for collecting mud and sand.

[0030] Preferably, the rotating structure includes:

[0031] The driving wheel 1 is sleeved on the cleaning cylinder;

[0032] Transmission belt, which is installed on transmission wheel one;

[0033] Transmission wheel 2, the transmission is installed on the transmission belt;

[0034] Motor 2 is arranged on one side of the washing tank, and the output end of motor 2 is arranged on transmission wheel 2 to drive transmission wheel 2 to rotate;

[0035] The limiting component is arranged on the cleaning cylinder and is used to prevent the cleaning cylinder from deviating.

[0036] Preferably, the limiting assembly includes two annular grooves opened on the cleaning cylinder and two limiting rings arranged on the inner wall of the cleaning water tank. The two limiting rings are rotatably installed in the two annular grooves respectively to limit the rotation position of the cleaning cylinder.

[0037] The utility model also provides a cleaning device, comprising the cleaning tank.

[0038] The beneficial effects of the present invention are:

[0039] The utility model pours the raw material of quartz tube, i.e. quartz stone, into the hopper, and by turning on the motor 1, the spiral piece can be driven to rotate and the raw material can be pushed into the cleaning barrel. When the raw material is evenly distributed in the cleaning barrel, the motor 1 can be turned off and the electric pump can be turned on. The electric pump can pump out water from the cleaning water tank and spray it on the raw material in the cleaning barrel through the nozzle to rinse the raw material. The washed mud and sand can be blocked by the filter plate, and the water returns to the cleaning water tank through the filter plate, so that the water can be recycled. After cleaning is completed, the motor 1 can be turned on to push the raw material out of the cleaning barrel and push the unwashed raw material into the cleaning barrel at the same time. This reciprocating process can realize continuous cleaning operation, and the raw material can be evenly distributed in the cleaning barrel and stay for a long time, so that the raw material can be cleaned more thoroughly.

[0040] The utility model can drive the cleaning cylinder to rotate back and forth by controlling the output end of the second motor to rotate forward and reverse. During the rotation of the cleaning cylinder, the raw materials inside can be moved, so that water can be evenly sprayed on the raw materials, further improving the cleaning effect and reducing the time required for cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0042] Figure 1 A schematic structural diagram of a cleaning tank and a cleaning device thereof provided in an embodiment of the present utility model;

[0043] Figure 2 A side structural schematic diagram of a cleaning tank and a cleaning device thereof provided in an embodiment of the present utility model;

[0044] Figure 3 A schematic cross-sectional view of a cleaning tank and a cleaning device thereof provided in an embodiment of the present invention;

[0045] Figure 4 This is a schematic structural diagram of a cleaning tank and a cleaning device thereof provided by an embodiment of the present utility model.

[0046] Description of reference numerals:

[0047] 1. Cleaning sink; 2. Material silo; 3. Material pipe; 4. Support frame; 5. Cleaning cylinder; 501. Rotating shaft; 502. Spiral blade; 503. Fixed frame; 504. Motor 1; 6. Suction pipe; 601. Electric pump; 602. Delivery pipe; 603. Diverter pipe; 604. Nozzle; 605. Filter plate; 7. Drive wheel 1; 701. Drive belt; 702. Drive wheel 2; 703. Motor 2; 704. Annular groove; 705. Limiting ring. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0049] Example 1:

[0050] like Figures 1 to 4 As shown, the utility model provides a cleaning tank, comprising: a cleaning water tank 1 for storing water and a silo 2 for storing raw materials for quartz tubes, a material pipe 3 arranged on and connected to the silo 2 for receiving the quartz tube raw materials, and a support frame 4 arranged on the cleaning water tank 1 and the material pipe 3 for supporting the material pipe 3.

[0051] In order to remove the mud and sand impurities in the quartz tube raw materials and continuously clean the quartz tube raw materials, a spreading structure is arranged on the cleaning tank 1 to evenly distribute the quartz tube raw materials in the cleaning tank 1. The spreading structure includes a roller structure for spreading the quartz tube raw materials and a pushing structure for pushing the quartz tube raw materials to move. A flushing structure for flushing the quartz tube raw materials is arranged on the cleaning tank 1.

[0052] Among them, the cleaning cylinder 5 is rotatably installed on the cleaning water tank 1 and the material pipe 3. The cleaning cylinder 5 is connected to the material pipe 3. A number of leakage holes for water and mud and sand to pass through are opened on the cleaning cylinder 5. Water can pass through the holes of the cleaning cylinder 5 and spray onto the quartz tube raw material in the cleaning cylinder 5 to rinse the raw material.

[0053] Among them, the pushing structure includes a rotating shaft 501 rotatably mounted on the material pipe 3, the rotating shaft 501 is located in the cleaning cylinder 5, and a spiral piece 502 is arranged on the rotating shaft 501 for pushing the quartz tube raw material to move, and the spiral piece 502 contacts the inner wall of the material pipe 3 and the cleaning cylinder 5, and is arranged at one end of the cleaning cylinder 5. A fixed frame 503, one end of the rotating shaft 501 is rotatably mounted on the fixed frame 503, and a motor 504 is arranged on one side of the fixed frame 503 for driving the rotating shaft 501 to rotate. The output end of the motor 504 is arranged at one end of the rotating shaft 501, and the output end of the motor 504 can drive the rotating shaft 501 to rotate. The rotating rotating shaft 501 will drive the spiral piece 502 to rotate, and can evenly transport the material in the material pipe 3 to the cleaning cylinder 5. When the material fills the cleaning cylinder 5, the motor 504 can be turned off to stop the spiral piece 502 from rotating.

[0054] Among them, the flushing structure includes a water pumping pipe 6 arranged on the cleaning sink 1 and connected to the cleaning sink 1, an electric pump 601 arranged at its water pumping end on the water pumping pipe 6, a delivery pipe 602 arranged on the water delivery end of the electric pump 601, a diversion pipe 603 arranged on the inner wall of the cleaning sink 1, the diversion pipe 603 is arranged at one end of the delivery pipe 602 and connected to the delivery pipe 602, a nozzle 604 arranged on the diversion pipe 603, the nozzle 604 is located below the cleaning cylinder 5, and a filter assembly arranged in the cleaning sink 1 for filtering mud and sand. Turning on the electric pumps 601 on both sides can enable them to use the water pumping pipe 6 to extract water from the cleaning sink 1, and then deliver it to the diversion pipe 603 through the delivery pipe 602, and finally spray it on the cleaning cylinder 5 through the nozzle 604.

[0055] Specifically, the filter assembly includes a filter plate 605 arranged on the inner wall of the cleaning tank 1 for collecting mud and sand. The filter plate 605 is located above the suction pipe 6, and the filter plate 605 is located below the cleaning cylinder 5 and the nozzle 604. The mud and sand in the raw material can pass through the holes of the cleaning cylinder 5 under the flushing of water and fall onto the filter plate 605. The filter plate 605 can block the mud and sand, and the water passes through the filter plate 605 and returns to the bottom of the cleaning tank 1 to filter the water.

[0056] Example 2:

[0057] On the basis of Example 1, in order to enable the raw materials to move back and forth during the cleaning process of the quartz tube raw materials and further improve the cleaning effect, a rotating structure is provided on the drum structure to promote the movement of the quartz tube raw materials in the drum structure.

[0058] Among them, the rotating structure includes a transmission wheel 7 sleeved on the cleaning cylinder 5, a transmission belt 701 installed on the transmission wheel 7, a transmission wheel 2 702 installed on the transmission belt 701, a motor 2 703 arranged on one side of the cleaning water tank 1 for driving the transmission wheel 2 702 to rotate, the output end of the motor 2 703 is arranged on the transmission wheel 2 702, and a limiting component arranged on the cleaning cylinder 5 to prevent the cleaning cylinder 5 from shifting. The output end of the motor 2 703 can drive the transmission wheel 2 702 to rotate, and the rotating transmission wheel 2 702 can drive the transmission wheel 1 7 to rotate by cooperating with the transmission belt 701, so that the transmission wheel 1 7 drives the cleaning cylinder 5 to rotate. While the cleaning cylinder 5 rotates, it can drive the internal quartz tube raw material to roll, so that water can be evenly flushed on the raw material.

[0059] Specifically, the limiting assembly includes two annular grooves 704 opened on the cleaning cylinder 5 and two limiting rings 705 arranged on the inner wall of the cleaning water tank 1 for limiting the rotation position of the cleaning cylinder 5. The two limiting rings 705 are respectively rotatably installed in the two annular grooves 704. The rotating cleaning cylinder 5 can rotate on the two limiting rings 705 respectively through the two annular grooves 704, thereby avoiding the displacement of the cleaning cylinder 5 during rotation.

[0060] The utility model also provides a cleaning device, which comprises a cleaning tank.

[0061] Working principle:

[0062] When in use, the crushed quartz tube raw material, i.e., quartz stone, is poured into the hopper 2, and the material will fall into the material pipe 3 through the hopper 2. At this time, the motor 1 504 can be turned on, and the output end of the motor 1 504 can drive the rotating shaft 501 to rotate. The rotating rotating shaft 501 will rotate on the material pipe 3 and the fixed frame 503 and drive the spiral piece 502 to rotate. The rotating spiral piece 502 can evenly transport the material in the material pipe 3 to the cleaning cylinder 5. When the cleaning cylinder 5 is full of the material, the motor 1 504 can be turned off to stop the spiral piece 502 from rotating. At the same time, the electric pumps 601 on both sides are turned on to make the electric pumps 601 use the water pumping pipe 6 to pump out the water in the cleaning tank 1, and then the water is pumped out through the delivery pipe 6. The water is transported from the delivery pipe 602 to the diversion pipe 603 and finally sprayed onto the cleaning cylinder 5 through the nozzle 604, so that the water passes through the holes of the cleaning cylinder 5 and is sprayed onto the quartz tube raw material in the cleaning cylinder 5 to rinse it. The mud and sand in the raw material can pass through the holes of the cleaning cylinder 5 under the rinsing of the water and fall onto the filter plate 605. The filter plate 605 can block the mud and sand, while the water passes through the filter plate 605 and returns to the bottom of the cleaning tank 1 to filter the water. After the rinsing is completed, the motor 504 is turned on again to rotate the spiral piece 502. The rotating spiral piece 502 can send the cleaned quartz tube raw material out of the cleaning cylinder 5 and push the uncleaned quartz tube raw material again.

[0063] During the process of cleaning the quartz tube raw material, motor 2 703 can be turned on, and the output end of motor 2 703 can drive transmission wheel 2 702 to rotate. The rotating transmission wheel 2 702 can drive transmission wheel 1 7 to rotate by cooperating with the transmission belt 701, so that transmission wheel 1 7 drives the cleaning cylinder 5 to rotate, and the cleaning cylinder 5 can drive the fixed frame 503 and motor 1 504 to rotate, and at the same time drive the spiral piece 502 to rotate. When the cleaning cylinder 5 rotates, it will rotate on the inner wall of the cleaning water tank 1 and the material pipe 3. At the same time, the rotating cleaning cylinder 5 can rotate on the two limiting rings 705 respectively through the two annular grooves 704, thereby preventing the cleaning cylinder 5 from offsetting during rotation. By controlling the forward and reverse rotation of the output end of motor 2 703, the cleaning cylinder 5 can be driven to rotate back and forth. While rotating, the cleaning cylinder 5 can drive the internal quartz tube raw material to roll, so that water can be evenly flushed on the raw material, further improving the cleaning effect.

[0064] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A cleaning tank, characterized in that: include: A cleaning tank (1) for storing water; A silo (2) for storing raw materials of quartz tubes; A material pipe (3) is arranged on the material bin (2) and is connected to the material bin (2) and is used to receive the quartz tube raw material; A support frame (4) is arranged on the cleaning water tank (1) and the material pipe (3) and is used to support the material pipe (3); A paving structure is arranged on the cleaning water tank (1) and is used to evenly distribute the quartz tube raw material in the cleaning water tank (1); The material spreading structure includes a roller structure for spreading the quartz tube raw material and a material pushing structure for pushing the quartz tube raw material to move; A flushing structure is arranged on the cleaning water tank (1) and is used in conjunction with the drum structure to flush the quartz tube raw material; The rotating structure is arranged on the drum structure and is used to promote the movement of the quartz tube raw material in the drum structure.

2. A cleaning tank as claimed in claim 1, characterized in that: The drum structure comprises a cleaning cylinder (5) rotatably mounted on a cleaning water tank (1) and a material pipe (3); the cleaning cylinder (5) is connected to the material pipe (3); and a plurality of leakage holes for water and sediment to pass through are provided on the cleaning cylinder (5).

3. A cleaning tank as claimed in claim 1, characterized in that: The pushing structure comprises: A rotating shaft (501) is rotatably mounted on the material pipe (3), and the rotating shaft (501) is located in the cleaning cylinder (5); The spiral blade (502) is arranged on the rotating shaft (501), and the spiral blade (502) contacts the inner wall of the material tube (3) and the cleaning cylinder (5), and is used to push the quartz tube raw material to move; A fixed frame (503) is arranged at one end of the cleaning cylinder (5), and one end of the rotating shaft (501) is rotatably mounted on the fixed frame (503); Motor 1 (504) is arranged on one side of the fixing frame (503), and the output end of motor 1 (504) is arranged at one end of the rotating shaft (501) for driving the rotating shaft (501) to rotate.

4. A cleaning tank as claimed in claim 1, characterized in that: The flushing structure comprises: A water extraction pipe (6) is arranged on the cleaning water tank (1) and is connected to the cleaning water tank (1); An electric pump (601), the pumping end of which is arranged on the pumping pipe (6); A delivery pipe (602) is arranged on the water delivery end of the electric pump (601); A diverter pipe (603) is arranged on the inner wall of the cleaning water tank (1), and the diverter pipe (603) is arranged at one end of the delivery pipe (602) and is connected to the delivery pipe (602); A nozzle (604) is arranged on the diversion pipe (603); Wherein, the nozzle (604) is located below the cleaning cylinder (5); The filter assembly is arranged in the cleaning water tank (1) and is used for filtering mud and sand.

5. A cleaning tank as claimed in claim 4, characterized in that: The filter assembly comprises a filter plate (605) arranged on the inner wall of the cleaning water tank (1), the filter plate (605) being located above the water pumping pipe (6), and the filter plate (605) being located below the cleaning cylinder (5) and the nozzle (604), for collecting mud and sand.

6. A cleaning tank as claimed in claim 1, characterized in that: The rotating structure includes: A driving wheel (7) is sleeved on the cleaning cylinder (5); A transmission belt (701) is mounted on a transmission wheel (7); Transmission wheel 2 (702), which is installed on the transmission belt (701); Motor 2 (703) is arranged on one side of the cleaning tank (1), and the output end of motor 2 (703) is arranged on transmission wheel 2 (702) for driving transmission wheel 2 (702) to rotate; The limiting assembly is arranged on the cleaning cylinder (5) and is used to prevent the cleaning cylinder (5) from deflecting.

7. A cleaning tank as claimed in claim 6, characterized in that: The limiting assembly comprises two annular grooves (704) formed on the cleaning cylinder (5) and two limiting rings (705) arranged on the inner wall of the cleaning water tank (1); the two limiting rings (705) are rotatably mounted in the two annular grooves (704) respectively, and are used to limit the rotational position of the cleaning cylinder (5).

8. A cleaning device, characterized in that: The cleaning tank comprises the cleaning tank according to any one of claims 1 to 7.