Tool for welding microphone mainboard

By designing a tool, using handles, connecting rods, springs, positioning rods and other components to achieve the fixation of the microphone motherboard and the wire harness, the problems of unstable welding quality and low efficiency in traditional welding methods are solved, and efficient welding of automatic welding equipment is achieved.

CN223289224UActive Publication Date: 2025-09-02兴科迪科技(泰州)有限公司
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Patent Information

Application Number
CN202421556088.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-09-02
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When welding traditional microphone motherboards with wire harnesses, they cannot be used for automatic welding equipment, resulting in poor consistency and poor stability of welding quality, inconvenient mass production, and low welding efficiency.

Method used

A tool is designed, including handles, connecting rods, springs, positioning rods, first body, second body, side plates, wire plates and other components. Through the cooperation of these components, the fixing of the microphone motherboard and the wire harness is achieved, and is suitable for automatic welding equipment.

Benefits of technology

It improves the accuracy and efficiency of microphone motherboard welding, solves the problems of poor consistency, poor stability and inconvenient mass production, and improves welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of microphone mainboard welding, and discloses a tool for microphone mainboard welding, which consists of a handle, a connecting rod, a spring, a positioning rod, a first main body, a second main body, a side plate, a side plate fixing screw, a wire clamping plate, a wire clamping plate fixing screw, a bottom plate and a fixing screw corresponding to the first main body, wherein the handle and the spring are combined with the positioning rod through the connecting rod, the positioning rod is fixedly connected with the second main body, the first main body is fixed on the bottom plate through the corresponding fixing screw, the side plate is fixed on the first main body through the side plate fixing screw, and the wire clamping plate is fixed on the side plate through the wire clamping plate fixing screw. According to the tool, the microphone mainboard can be fixed through the cooperation of the first main body and the second main body, the wire harness can be fixed through the cooperation of the wire clamping plate and the side plate, automatic welding equipment can conveniently and continuously weld the microphone mainboard and the wire harness, and the welding precision and the welding efficiency of the microphone mainboard are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of microphone mainboard welding, in particular to a tool for welding a microphone mainboard. Background Art

[0002] When traditionally soldering a microphone motherboard to a wiring harness, workers often hold the wiring harness with one hand and solder it directly to the motherboard.

[0003] However, this welding method cannot be used with automatic welding equipment. In addition, manual welding is prone to poor welding quality consistency, poor stability, and inconvenience in mass production. At the same time, it will also greatly affect welding efficiency, resulting in low welding efficiency.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a tool for welding a microphone mainboard, which can fix the microphone mainboard and the wiring harness, facilitate automatic welding of the equipment, and improve welding accuracy and welding efficiency.

[0006] The embodiment of the present utility model provides a tool for welding a microphone mainboard, characterized in that the tool includes a handle, a connecting rod, a spring, a positioning rod, a first body, a second body, a side plate, a side plate fixing screw, a wire clamping plate, a wire clamping plate fixing screw, a bottom plate, and fixing screws corresponding to the first body;

[0007] In which, the handle and the spring are combined with the positioning rod through the connecting rod, the positioning rod is fixedly connected to the second body, the first body is fixed to the base plate through the fixing screws corresponding to the first body, the side panel is fixed to the first body through the side panel fixing screws, and the wire clamping plate is fixed to the side panel through the wire clamping plate fixing screws.

[0008] Optionally, the first body and the second body are used to clamp and fix the microphone mainboard;

[0009] The side plate is provided with a wire harness slot, the wire harness slot is used to place the wire harness, and the wire clamping plate is used to fix the wire harness in the wire harness slot.

[0010] Optionally, a mainboard slot is provided on the surface of the first body, and a mainboard slot is provided on the surface of the second body, and the mainboard slot of the first body is symmetrical to the mainboard slot of the second body;

[0011] The first body and the second body clamp and fix the microphone mainboard through symmetrical mainboard slots.

[0012] Optionally, the mainboard slot of the first body is located at the top edge of the surface facing the second body, and the mainboard slot of the second body is located at the top edge of the surface facing the first body.

[0013] Optionally, the wiring harness slot is arranged on the side edge of the side panel.

[0014] Optionally, the wire clamping plate is a rotatable structure on the side panel, and the wire clamping plate is rotated to a position to fix the wire harness after the wire harness is placed in the wire harness clamping slot.

[0015] Optionally, a sliding groove is provided on the bottom plate, and the handle is used to drive the second body to move on the sliding groove to adjust the clamping space between the first body and the second body.

[0016] Optionally, the head of the positioning rod is provided with a thread, and the head of the positioning rod is on a side close to the second body;

[0017] The positioning rod is fixedly connected to the second body via a thread on the head.

[0018] Optionally, a thread is provided on the surface of the connecting rod, and the connecting rod is connected to the handle via the thread on the surface, and is also connected to the positioning rod via the thread on the surface.

[0019] Optionally, the first body, the second body and the side panels are made of stainless steel, and the wire clamping plate is made of nylon.

[0020] The embodiments of the present invention have the following technical effects:

[0021] By providing a tool consisting of a handle, a connecting rod, a spring, a positioning rod, a first main body, a second main body, a side panel, a side panel fixing screw, a wire clamping plate, a wire clamping plate fixing screw, a base plate, and fixing screws corresponding to the first main body, wherein the handle and the spring are combined with the positioning rod through the connecting rod, the positioning rod is fixedly connected to the second main body, the first main body is fixed to the base plate through corresponding fixing screws, the side panel is fixed to the first main body through the side panel fixing screws, and the wire clamping plate is fixed to the side panel through the wire clamping plate fixing screws. The tool can fix the microphone main board through the cooperation of the first main body and the second main body, and fix the wiring harness through the cooperation of the wire clamping plate and the side panel, so as to facilitate the automatic welding equipment to continuously weld the microphone main board and the wiring harness, thereby improving the welding accuracy and welding efficiency of the microphone main board, and solving the problems of poor welding quality consistency, poor stability, inconvenience for mass production, and low welding efficiency in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is a structural schematic diagram of a tool for welding a microphone mainboard provided by an embodiment of the present utility model;

[0024] Figure 2 This is a front view of a tool provided by an embodiment of the present utility model after assembly;

[0025] Figure 3 This is a left side view of a tool provided by an embodiment of the present utility model after assembly;

[0026] Figure 4 This is a top view of a tool provided by an embodiment of the present utility model after assembly;

[0027] Figure 5 This is a schematic diagram of a tool provided by an embodiment of the present utility model after assembly. DETAILED DESCRIPTION

[0028] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be described clearly and completely below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments derived by persons of ordinary skill in the art without inventive effort are also within the scope of protection of the present invention.

[0029] Figure 1 This is a schematic diagram of the structure of a tool for welding a microphone motherboard provided by an embodiment of the present invention. Figure 1 The tooling includes a handle 1, a connecting rod 2, a spring 3, a positioning rod 4, a first body 5, a second body 6, a side plate 7, a side plate fixing screw 8, a wire clamping plate 9, a wire clamping plate fixing screw 10, a bottom plate 11, and a fixing screw 12 corresponding to the first body.

[0030] Among them, the handle 1 and the spring 3 are combined with the positioning rod 4 through the connecting rod 2, the positioning rod 4 is fixedly connected to the second main body 6, the first main body 5 is fixed to the base plate 11 through the fixing screws 12 corresponding to the first main body, the side panel 7 is fixed to the first main body 5 through the side panel fixing screws 8, and the wire clamping plate 9 is fixed to the side panel 7 through the wire clamping plate fixing screws 10.

[0031] refer to Figure 1 Specifically, the assembly steps of the tooling for welding the microphone mainboard provided in this embodiment can be: first, the first body 5 can be fixed to the bottom plate 11 using the fixing screws 12 corresponding to the two first bodies; then, the spring 3 is put on the positioning rod 4, and the positioning rod 4 and the handle 1 are assembled with the connecting rod 2 to form a set of positioning rod assemblies; further, the positioning rod 4 is passed through the first body 5, and the head of the positioning rod 4 is used to fix the second body 6; finally, the side panel 7 is fixed to the first body 5 with the side panel fixing screws 8, and the wire clamping plate 9 is fixed to the side panel 7 with the wire clamping plate fixing screws 10.

[0032] In this embodiment, in addition to welding, threading can also be used to fix the positioning rod 4 to the second body 6. In one example, the head of the positioning rod 4 is provided with threads, and the head of the positioning rod 4 is on the side close to the second body 6; the positioning rod 4 is fixedly connected to the second body 6 via the threads on the head.

[0033] That is, a thread can be set on the head of the positioning rod 4, and a thread can be set inside the second body 6. The positioning rod 4 can be engaged with the thread inside the second body 6 by rotation, thereby achieving fixation between the positioning rod 4 and the second body 6, so that the handle 1 can drive the positioning rod 4 to move, and then the positioning rod 4 drives the second body 6 to move.

[0034] Compared with welding, using the thread on the head of the positioning rod 4 to fix the second body 6 can reduce the difficulty of the process and make the tooling structure flexible, which is convenient for subsequent disassembly of the tooling to perform maintenance on various components.

[0035] Furthermore, in this embodiment, in addition to welding, threading can also be used to secure the handle 1 to the positioning rod 4. In one example, the surface of the connecting rod 2 is provided with threads, and the connecting rod 2 is connected to the handle 1 via the surface threads, and is also connected to the positioning rod 4 via the surface threads.

[0036] That is, threads can be set on the surface of the connecting rod 2, threads can be set inside the handle 1, and threads can be set inside the positioning rod 4. The connecting rod 2 can be rotated to engage with the threads inside the handle 1, thereby achieving fixation between the connecting rod 2 and the handle 1, and can be rotated to engage with the threads inside the positioning rod 4, thereby achieving fixation between the connecting rod 2 and the positioning rod 4.

[0037] Compared with the welding method, the use of threads on the surface of the connecting rod 2 to fix the handle 1 and the positioning rod 4 can reduce the difficulty of the process and make the tooling structure flexible, which is convenient for subsequent disassembly of the tooling to perform maintenance on various components.

[0038] Figure 2This is a main view of a tool provided by an embodiment of the utility model after assembly. Figure 3 This is a left side view of a tool provided by an embodiment of the utility model after assembly. Figure 4 This is a top view of a tooling assembly provided by an embodiment of the present invention. Figure 5 This is a schematic diagram of a tooling assembly provided by an embodiment of the present invention. Figure 2-Figure 5 As shown, the assembled tooling is shown from different perspectives.

[0039] The tooling provided in this embodiment, after assembly is completed, the handle 1 can push the compression spring forward and drive the positioning rod 4 to move, and then the positioning rod 4 can drive the second body 6 to slide forward on the bottom plate 11, so that the gap between the first body 5 and the second body 6 becomes larger, leaving an appropriate gap, so that the microphone mainboard is placed in the gap between the first body 5 and the second body 6, and the handle is released to continuously apply a backward force to the second body 6 through the elastic force of the spring 3, so that the microphone mainboard is clamped between the first body 5 and the second body 6.

[0040] In a specific embodiment, a sliding groove is provided on the bottom plate 11 , and the handle 1 is used to drive the second body 6 to move on the sliding groove to adjust the clamping space between the first body 5 and the second body 6 .

[0041] Among them, the bottom plate 11 can be provided with a hollow sliding groove, the length of the sliding groove can be determined according to the expansion and contraction scale of the spring 3, and accordingly, the bottom of the second body 6 can be provided with a protruding structure, which can be embedded in the sliding groove.

[0042] Specifically, the handle 1 can compress the spring 3, driving the second body 6 to move on the sliding groove. By moving the second body 6, the clamping space between the first body 6 and the second body 6 can be changed. By providing the sliding groove on the bottom plate 11, the movement of the second body 6 can be made smoother. Compared with directly sliding the second body 6 on the bottom plate 11, this method can avoid frequent friction between the second body 6 and the bottom plate 11, thereby ensuring the service life of the second body 6 and the bottom plate.

[0043] The tooling provided in this embodiment, after assembly is completed, can fix the microphone mainboard through the first main body 5 and the second main body 6 , and can also fix the wiring harness that needs to be welded to the microphone mainboard through the side panel 7 and the wire clamping plate 9 .

[0044] In a specific embodiment, the first body 5 and the second body 6 are used to clamp and fix the microphone mainboard; the side panel 7 is provided with a wire harness slot, the wire harness slot is used to place the wire harness, and the wire clamping plate 9 is used to fix the wire harness in the wire harness slot.

[0045] Among them, the microphone main board can be clamped and fixed between the first body 5 and the second body 6, and a wire harness slot can be provided on the side panel 7. The wire harness that needs to be welded to the microphone main board can be placed in the wire harness slot. The wire clamping plate 9 can limit the wire harness in the wire harness slot to achieve the purpose of fixing the wire harness in the wire harness slot.

[0046] The microphone mainboard can be fixed by the cooperation of the first body 5 and the second body 6, and the wiring harness can be fixed by the cooperation of the side plate 7 and the wire clamping plate 9, so as to facilitate the subsequent automatic welding equipment to perform automatic welding.

[0047] It should be noted that in order to facilitate the subsequent welding process of the automatic welding equipment, when the microphone mainboard is placed between the first body 5 and the second body 6, it is necessary to ensure that the welding surface of the microphone mainboard is placed upward, and it is necessary to ensure that the welding end of the wire harness is placed upward, so that the subsequent automatic welding equipment can weld the welding end of the wire harness to the welding surface of the microphone mainboard.

[0048] In this embodiment, in order to ensure the position stability of the microphone mainboard between the first body 5 and the second body 6, in addition to clamping the microphone mainboard by the first body 5 and the second body 6, corresponding symmetrical card slots can also be set in the first body 5 and the second body 6. The symmetrical card slots can limit the position of the microphone mainboard to achieve the purpose of fixing the microphone mainboard.

[0049] In one example, a motherboard slot is provided on the surface of the first body 5, and a motherboard slot is provided on the surface of the second body 6. The motherboard slot of the first body 5 and the motherboard slot of the second body are symmetrically positioned; the first body 5 and the second body 6 clamp and fix the microphone motherboard through the symmetrical motherboard slots.

[0050] That is, a motherboard slot can be provided on the surface of the first body 5 facing the second body 6, and a motherboard slot can be provided on the surface of the second body 6 facing the first body 5, with the two motherboard slots being symmetrically positioned. The microphone motherboard can be placed between the first body 5 and the second body 6, with the two sides of the microphone motherboard respectively embedded in the two symmetrical motherboard slots.

[0051] Through the above example, the position of the microphone mainboard can be further restricted by the symmetrical mainboard slots, thereby ensuring the stability of the position of the microphone mainboard and preventing the position of the microphone mainboard from changing.

[0052] In this embodiment, in addition to limiting the microphone mainboard through symmetrical mainboard slots, symmetrical raised clamping structures can also be set on the first main body 5 and the second main body 6 respectively to limit the microphone mainboard through the raised clamping structure and ensure the stability of the microphone mainboard position.

[0053] Considering that the welding surface of the microphone main board is facing upward, in order to facilitate subsequent automatic welding, the microphone main board clamped by the first body 5 and the second body 6 can be as close to the top as possible, so that the welding surface is as close as possible to the top surface of the first body 5 and the second body 6, which facilitates subsequent welding and increases the convenience of clamping and fixing the microphone main board.

[0054] Optionally, the mainboard slot of the first body 5 is located at the top edge of the surface facing the second body 6 , and the mainboard slot of the second body 6 is located at the top edge of the surface facing the first body 5 .

[0055] Specifically, a motherboard slot is provided at the top edge of the surface of the first body 5 facing the second body 6, and a motherboard slot is provided at the top edge of the surface of the second body 6 facing the first body 5. By placing the motherboard slot near the top edge of the surface, the soldering surface of the fixed microphone motherboard can be positioned as high as possible, facilitating subsequent soldering.

[0056] In this embodiment, the wire harness can be smoothly placed on the wire harness slot of the side panel 7, and then the wire clamping plate 9 limits the position of the wire harness and fixes the wire harness.

[0057] In one example, the harness slot is provided at the side edge of the side panel 7. Figure 1 As shown, the harness slot on the side panel 7 can be located at the side edge of the side panel 7. The harness can be placed into the harness slot from bottom to top, with the welding end of the harness facing upward. By arranging the harness slot at the side edge of the side panel 7, the welding end of the harness can face the automatic welding equipment, facilitating subsequent automatic welding.

[0058] In this embodiment, the wire clamping plate 9 may be a retractable structure that can block the wire harness in the wire harness clamping slot by extending, or may be a rotatable structure that can block the wire harness in the wire harness clamping slot by rotating.

[0059] In one example, the wire clamping plate 9 is a rotatable structure on the side plate 7 , and the wire clamping plate 9 is rotated to a position to fix the wire harness after the wire harness is placed in the wire harness slot.

[0060] Among them, the wire clamping plate 9 can be rotated on the side panel 7. Before the wiring harness is placed in the wiring harness slot, the wire clamping plate 9 can be rotated to a position that does not block the wiring harness slot. Before the wiring harness is placed in the wiring harness slot, the wire clamping plate 9 can be rotated to a position that blocks the wiring harness slot, so as to achieve the purpose of limiting the wiring harness in the wiring harness slot and fix the wiring harness.

[0061] By setting the wire clamping plate 9 as a rotatable structure, the wire clamping plate 9 can be flexibly rotated to fix the position of the wire harness, which is convenient for subsequent automatic welding equipment to perform welding.

[0062] Optionally, the first body 5, the second body 6, and the side panels 7 are made of stainless steel, and the wire clip 9 is made of nylon. Specifically, the first body 5, the second body 6, and the side panels 7 can be made of stainless steel 9Cr18; and the wire clip 9 can be made of nylon (black) PA66 or nylon (white) PA66.

[0063] By setting the material of each main body and side panel to stainless steel, the structural stability and durability of the tooling can be improved, and by setting the wire clamping plate to nylon, the flexible rotation of the wire clamping plate can be achieved.

[0064] In this embodiment, the side panel fixing screws 8 may be M4 screws, the wire clamping plate fixing screws 10 may be M3 screws, and the fixing screws 12 corresponding to the first body may be M4 screws.

[0065] The utility model has the following technical effects: by providing a tool consisting of a handle, a connecting rod, a spring, a positioning rod, a first main body, a second main body, a side panel, a side panel fixing screw, a wire clamping plate, a wire clamping plate fixing screw, a bottom plate, and fixing screws corresponding to the first main body, wherein the handle and the spring are combined with the connecting rod and the positioning rod, the positioning rod is fixedly connected to the second main body, the first main body is fixed to the bottom plate by corresponding fixing screws, the side panel is fixed to the first main body by the side panel fixing screws, and the wire clamping plate is fixed to the side panel by the wire clamping plate fixing screws. The tool can fix the microphone main board through the cooperation of the first main body and the second main body, and fix the wiring harness through the cooperation of the wire clamping plate and the side panel, which is convenient for automatic welding equipment to continuously weld the microphone main board and the wiring harness, thereby improving the welding accuracy and welding efficiency of the microphone main board, and solving the problems of poor welding quality consistency, poor stability, inconvenience for mass production, and low welding efficiency in the prior art.

[0066] It should be noted that the terms used in this utility model are only for describing specific embodiments and are not intended to limit the scope of this application. As shown in the utility model specification, unless the context clearly indicates an exception, the words "one", "an", "a kind of" and / or "the" do not specifically refer to the singular, but may also include the plural. The terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method or device comprising a series of elements includes not only those elements, but also other elements that are not explicitly listed, or also includes elements that are inherent to such a process, method or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the presence of other identical elements in the process, method or device comprising the elements.

[0067] It should also be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention.

Claims

1. A tool for welding a microphone mainboard, characterized in that: The tooling includes a handle, a connecting rod, a spring, a positioning rod, a first body, a second body, a side plate, side plate fixing screws, a wire clamping plate, a wire clamping plate fixing screws, a bottom plate, and fixing screws corresponding to the first body; In which, the handle and the spring are combined with the positioning rod through the connecting rod, the positioning rod is fixedly connected to the second body, the first body is fixed to the base plate through the fixing screws corresponding to the first body, the side panel is fixed to the first body through the side panel fixing screws, and the wire clamping plate is fixed to the side panel through the wire clamping plate fixing screws.

2. The tooling according to claim 1, characterized in that: The first body and the second body are used to clamp and fix the microphone mainboard; The side plate is provided with a wire harness slot, the wire harness slot is used to place the wire harness, and the wire clamping plate is used to fix the wire harness in the wire harness slot.

3. The tooling according to claim 2, characterized in that: A mainboard slot is provided on the surface of the first body, and a mainboard slot is provided on the surface of the second body, and the mainboard slot of the first body is symmetrical to the mainboard slot of the second body; The first body and the second body clamp and fix the microphone mainboard through symmetrical mainboard slots.

4. The tooling according to claim 3, characterized in that: The mainboard slot of the first body is located at the top edge of the surface facing the second body, and the mainboard slot of the second body is located at the top edge of the surface facing the first body.

5. The tooling according to claim 2, characterized in that: The wiring harness slot is arranged on the side edge of the side plate.

6. The tooling according to claim 2, characterized in that: The wire clamping plate is a rotatable structure on the side plate. After the wire harness is placed in the wire harness clamping slot, the wire clamping plate is rotated to a position to fix the wire harness.

7. The tooling according to claim 1, characterized in that: The bottom plate is provided with a sliding groove, and the handle is used to drive the second body to move on the sliding groove to adjust the clamping space between the first body and the second body.

8. The tooling according to claim 1, characterized in that: The head of the positioning rod is provided with a thread, and the head of the positioning rod is located on a side close to the second body; The positioning rod is fixedly connected to the second body via a thread on the head.

9. The tooling according to claim 1, characterized in that: The surface of the connecting rod is provided with threads, and the connecting rod is connected to the handle through the threads on the surface, and is also connected to the positioning rod through the threads on the surface.

10. The tooling according to claim 1, characterized in that: The first body, the second body and the side panels are made of stainless steel, and the wire clamping plate is made of nylon.