Curtain wall cutting machine
By designing an automated curtain wall cutting machine, the automatic cutting of the curtain wall is achieved using cutting motors and auxiliary mechanisms, the problem of inefficient traditional manual cutting is solved and the cutting accuracy and safety is improved.
Patent Information
- Application Number
- CN202422379202.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-29
AI Technical Summary
Traditional artificially cut curtain wall insulation boards are inefficient, have large errors, and have safety risks.
A curtain wall cutting machine is designed, including a cutting motor, a driving mechanism and an auxiliary mechanism. By automatically controlling the movement of the cutting motor along the cutting blade, combining auxiliary rollers and positioning parts to achieve automatic cutting, reducing manual operation.
It improves cutting accuracy and efficiency, reduces manual operation errors and safety risks, and reduces the physical burden on workers.
Smart Images

Figure CN223289886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building material processing equipment, and more specifically, to a curtain wall cutting machine. Background Art
[0002] In the construction industry, the application of insulation materials is becoming increasingly widespread, namely in building curtain walls, which places higher requirements on the processing accuracy and efficiency of insulation boards. Before installing the curtain wall, it is usually necessary to open steps or grooves on the bottom or side of the curtain wall to facilitate the installation of the insulation board.
[0003] Traditional curtain wall cutting methods mainly rely on manual operation. When manually cutting insulation boards, workers need to manually measure and mark cutting lines, and frequently load and unload insulation boards. This process is not only time-consuming, but also requires repositioning and calibration for each cut, resulting in a significant increase in the error rate. At the same time, insulation curtain wall materials are often heavy, and frequent loading and unloading of insulation boards will gradually reduce the speed, resulting in low overall production efficiency. In addition, more manual participation will also increase the risk of injury.
[0004] In summary, how to provide a cutting machine that can automatically cut curtain walls and has a positioning function is an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the purpose of the present invention is to provide a curtain wall cutting machine to improve the cutting efficiency and accuracy of curtain walls and reduce the workload of workers.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] A curtain wall cutting machine, comprising:
[0008] A machine body, wherein the machine body is provided with a workbench, and the workbench is provided with a cutting edge extending along a cutting direction;
[0009] A cutting motor is installed on the machine body and is located below the workbench. The cutting motor is equipped with a blade.
[0010] A driving mechanism, mounted on the machine body, for controlling the cutting motor to move along the cutting edge on the machine body;
[0011] The auxiliary mechanism includes a bracket, the bracket is installed on the machine body, and a plurality of parallel rollers are rotatably installed on the bracket.
[0012] The present invention further includes:
[0013] A slide rail extends along the direction of the cutting edge and is installed on the machine body. The driving mechanism can control the cutting motor to slide on the slide rail.
[0014] The utility model further provides that the driving mechanism includes:
[0015] Two limiting wheels, the two limiting wheels are respectively installed at both ends of the slide rail;
[0016] A driving wheel is mounted on the machine body and rotates synchronously with the two limiting wheels via a belt;
[0017] A driving member, wherein the driving member controls the rotation of the driving wheel;
[0018] The cutting motor is fixedly connected to the belt.
[0019] Furthermore, the driving mechanism of the present invention further comprises:
[0020] A tensioning pulley is mounted on the machine body and is used to stabilize the tension of the belt.
[0021] Furthermore, the utility model has a base slidably mounted on the slide rail, a plurality of adjusting bolts are mounted on the base, and the cutting motor is connected to the adjusting bolts.
[0022] Furthermore, the utility model provides a positioning piece which is detachably mounted on the workbench.
[0023] The present invention further provides that the bracket is hinged to the body, and the auxiliary mechanism further includes:
[0024] The supporting rod has two ends connected to the bracket and the body respectively to form a triangular structure.
[0025] The utility model further comprises:
[0026] Two connecting pieces are respectively hinged to the bracket and the body, and the two sections of the support rod are respectively connected to the two connecting pieces.
[0027] Furthermore, the support rod and the connecting member are detachably connected via threads;
[0028] Alternatively, an interference fit is used to achieve a detachable connection;
[0029] Alternatively, a snap-on connection is used to achieve a detachable connection.
[0030] The present invention further includes:
[0031] A dust removal pipe, wherein the inlet end of the dust removal pipe is fixedly connected to the cutting motor, and the outlet end of the dust removal pipe is connected to the bag vacuum cleaner;
[0032] The dust removal pipe is a corrugated pipe.
[0033] Furthermore, the present invention provides that a pressing member for locking the curtain wall is installed on the positioning member.
[0034] Furthermore, the present invention provides that a pressing member for locking the curtain wall is installed on the positioning member.
[0035] The curtain wall cutting machine provided by the present invention first installs the cutting motor, driving mechanism and auxiliary mechanism on the machine body, places the curtain wall to be cut on the workbench, and facilitates the movement of the curtain wall after the curtain wall is placed on the rollers through the multiple rollers of the auxiliary mechanism, avoids the workers from directly pushing the heavy curtain wall on the workbench, thereby reducing the workers' physical burden, moves the part of the curtain wall to be cut to the position of the cutting edge, and then starts the cutting motor to drive the blade to rotate, and starts the driving mechanism at the same time, and the driving mechanism controls the cutting motor to move along the cutting edge direction on the machine body, and when the cutting motor moves to the other side of the curtain wall, the cutting work is completed, the cutting motor automatically resets, and the cutting machine will automatically start, and the cutting operation can be completed without human intervention, which not only improves the cutting accuracy and efficiency, but also avoids errors and curtain wall waste caused by human factors, and the automated operation reduces the workers' exposure time in the cutting area, and reduces the risk of accidental injury due to improper operation or equipment failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0037] Figure 1 This is a schematic diagram of the overall front structure of the present invention;
[0038] Figure 2 This is a schematic diagram of the overall side structure of the utility model;
[0039] Figure 3 This is a schematic diagram of the overall top view of the structure provided by the utility model;
[0040] Figure 4 This is an enlarged structural diagram of point A provided by the utility model;
[0041] Figures 1-4 , the reference numerals include:
[0042] 1. Machine body; 2. Workbench; 3. Cutting edge; 4. Cutting motor; 5. Blade; 6. Driving mechanism; 601. Belt; 602. Driving part; 603. Driving pulley; 604. Limiting pulley; 605. Tensioning pulley; 7. Auxiliary mechanism; 701. Bracket; 702. Support rod; 703. Roller; 704. Connecting part; 8. Slide rail; 9. Base; 10. Adjusting bolt; 11. Positioning part; 12. Dust removal pipe. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0044] The core of this utility model is to provide a curtain wall cutting machine to improve the cutting efficiency and accuracy of curtain walls and reduce the workload of workers.
[0045] Please refer to Figures 1-4 A curtain wall cutting machine includes a body 1, a cutting motor 4, a driving mechanism 6 and an auxiliary mechanism 7. The body 1 is provided with a workbench 2, and the workbench 2 is provided with a cutting edge 3 extending along the cutting direction. The cutting motor 4 is installed on the body 1 and is located below the workbench 2. The cutting motor 4 is equipped with a blade 5. The driving mechanism 6 is installed on the body 1 for controlling the cutting motor 4 to move along the cutting edge 3 on the body 1. The auxiliary mechanism includes a bracket, which is installed on the body, and a plurality of parallel rollers are rotatably installed on the bracket.
[0046] It should be noted that the embodiment of the present utility model does not limit the specific structure of the driving mechanism 6.
[0047] In some embodiments, the driving mechanism 6 can use a screw that moves in the direction of the cutting edge 3, and the cutting motor 4 and the screw are threaded together, so that the cutting motor 4 can move along the cutting edge 3 by rotating the screw driven by the motor.
[0048] In other implementations, the driving mechanism 6 can be equipped with a slide on the machine body 1, and the cutting motor 4 can be slidably installed on the slide, and the cutting motor 4 can be moved along the cutting edge 3 by extending and retracting the driving member 602 such as the electric cylinder and the pneumatic cylinder.
[0049] In other embodiments of the above-mentioned implementation, the driving member 602 can adopt a belt 601 and a motor. Specifically, a rotating wheel is installed on both sides of the slide, and the cutting motor 4 is fixedly connected to the belt 601. The motor drives the belt 601 to rotate to achieve the purpose of moving the cutting motor 4 along the cutting edge 3.
[0050] In addition, in some embodiments, different blades 5 can be selected according to the actual cutting size to meet the user's needs for cutting different cutting grooves in the curtain wall.
[0051] In addition, in some embodiments, a structure for adjusting the height of the cutting motor 4 can be added, for example, the height of the cutting motor 4 can be controlled by an electric cylinder, a pneumatic cylinder, etc., or the height of the cutting motor 4 can be controlled by a screw, etc., so as to achieve control of the depth of the curtain wall cutting groove.
[0052] In other implementations, the depth of the curtain wall cutting groove can be controlled by adjusting the height of the workbench 2 , for example, by using an electric cylinder, a pneumatic cylinder, or the like to control the height of the workbench 2 .
[0053] When in use, first install the cutting motor 4, drive mechanism 6 and auxiliary mechanism 7 on the machine body 1, place the curtain wall to be cut on the workbench 2, and use the multiple rollers 703 of the auxiliary mechanism 7 to facilitate the movement of the curtain wall after placing the curtain wall on the rollers, avoiding workers from pushing the heavy curtain wall directly on the workbench, thereby reducing the physical burden of workers, and move the part of the curtain wall to be cut to the position of the cutting edge 3, then start the cutting motor 4 to drive the blade 5 to rotate, and at the same time start the drive mechanism 6, which controls the cutting motor 4 to move along the cutting edge 3 on the machine body 1. When the cutting motor 4 moves to the other side of the curtain wall, the cutting work is completed, the cutting motor 4 automatically resets, and the cutting machine will automatically start, and the cutting operation can be completed without human intervention, which not only improves the cutting accuracy and efficiency, but also avoids errors and curtain wall waste caused by human factors, and the automated operation reduces the exposure time of workers in the cutting area, reducing the risk of accidental injury due to improper operation or equipment failure.
[0054] Please refer to Figure 1 In some embodiments, a slide rail 8 is further included. The slide rail 8 extends along the direction of the cutting edge 3 and is installed on the body 1. The driving mechanism 6 can control the cutting motor 4 to slide on the slide rail 8. That is to say, by adding the slide rail 8, it is helpful to improve the stability of the cutting motor 4 during the movement, thereby improving the effect of curtain wall cutting.
[0055] Please refer to Figure 1In some embodiments, the driving mechanism 6 includes two limiting wheels 604, a driving wheel 603 and a driving member 602. The two limiting wheels 604 are respectively installed at both ends of the slide rail 8. The driving wheel 603 is installed on the body 1 and is synchronously rotated with the two limiting wheels 604 through a belt 601. The driving member 602 controls the rotation of the driving wheel 603. The cutting motor 4 is fixedly connected to the belt 601. That is, the driving wheel 603 is driven to rotate by the driving member 602, so that the belt 601 starts to move, thereby driving the cutting motor 4 to slide on the slide rail 8 to achieve cutting of the curtain wall.
[0056] It should be noted that the belt 601 in the embodiment of the present invention can adopt different structures, for example, a V-belt, a flat belt or a gear belt 601 can be adopted.
[0057] In some embodiments, both the two limiting wheels 604 and the driving wheel 603 are gears, and the belt 601 is a gear belt 601, which is conducive to enhancing the grip and preventing the cutting motor 4 from slipping during movement.
[0058] Please refer to Figure 1 In order to further improve the movement stability of the cutting motor 4 driven by the belt 601, in some embodiments, the driving mechanism 6 also includes a tensioning wheel 605, which is installed on the body 1 and is used to stabilize the tension of the belt 601. That is, the tension of the belt 601 is increased by the tensioning wheel 605, thereby reducing the wear caused by the loosening of the belt 601.
[0059] It should be noted that the tensioning wheel 605 in the embodiment of the present invention realizes its tensioning function by installing a starting spring on the machine body 1 and rotatably installing the tensioning wheel 605 on the end of the pneumatic spring.
[0060] In order to facilitate rapid adjustment for different cutting depths, in some embodiments, a base 9 is slidably mounted on the slide rail 8, and a number of adjusting bolts 10 are mounted on the base 9. The cutting motor 4 is connected to the adjusting bolts 10. That is, the height of the cutting motor 4 is adjusted by screwing the adjusting bolts 10 to adapt to the requirements of different cutting depths and meet the needs of use.
[0061] It should be noted that, in the embodiment of the present invention, the adjusting bolt 10 is threadedly engaged with the base 9 and is rotationally connected to the cutting motor 4 .
[0062] Please refer to Figure 4 In order to accurately locate the curtain wall cutting position, in some embodiments, a positioning member 11 is detachably installed on the workbench 2. Specifically, by positioning the curtain wall with the positioning member 11, it avoids the need for workers to manually measure and position each time they cut, which is conducive to improving cutting efficiency.
[0063] It should be noted that, in the embodiment of the present invention, the positioning member 11 can be fixed by bolts to achieve the purpose of being detachable, so as to replace positioning members 11 of different sizes for curtain walls with different cutting positions.
[0064] In some embodiments, the bracket 701 is hinged to the body 1, and the auxiliary mechanism 7 also includes a support rod 702. The two ends of the support rod 702 are respectively connected to the bracket 701 and the body 1 to form a triangular structure. That is to say, the supporting function of the bracket is realized by forming a triangular structure, and it has higher stability.
[0065] In addition, in this embodiment, a rectangular structure can be formed between the support rod 702, the bracket 701 and the body, that is, the support rod 702 is kept in a vertical state, and the support effect of the bracket can also be achieved.
[0066] Please refer to Figure 2 , in some embodiments,
[0067] The auxiliary mechanism 7 further includes two connecting members 704 , which are hinged to the bracket 701 and the body 1 respectively, and both ends of the support rod 702 are connected to the two connecting members 704 respectively.
[0068] It should be noted that, in the embodiment of the present invention, the support rod 702 and the connecting member may be connected in a fixed manner, such as welding, integral molding or riveting.
[0069] Alternatively, a detachable connection is adopted. When in use, the support rod 702 only needs to be threadedly engaged with the connector 704 to support the bracket 701. When not in use, the support rod 702 is removed to store the bracket 701 and reduce the footprint of the device.
[0070] When a detachable connection is adopted, the support rod 702 and the connecting member 704 are detachably connected via threads. Specifically, the connecting member 704 is a cylindrical structure with threads inside, and the end of the support rod 702 is provided with matching threads, and the connection or disassembly is achieved by screwing the support rod 702.
[0071] Alternatively, an interference fit is used to achieve a detachable connection. Specifically, the connector 704 is a cylindrical structure, the inner diameter of which is the same as the outer diameter of the connector 704, and a fixed connection is achieved through the friction between them.
[0072] Alternatively, a snap-on connection is used to achieve a detachable connection. Specifically, the connector 704 is a cylindrical structure with an elastic protrusion inside it, and a corresponding groove is provided at the end of the connector 704. When the support rod 702 is inserted into the connector 704, a fixed connection is achieved.
[0073] Please refer to Figure 2 In order to improve the environmental friendliness of the equipment during use, in some embodiments, a dust removal pipe 12 is further included. The inlet end of the dust removal pipe 12 is fixedly connected to the cutting motor 4, and the outlet end of the dust removal pipe 12 is connected to the bag vacuum cleaner. That is to say, the dust generated during the cutting process is absorbed and filtered by the bag vacuum cleaner. At the same time, the dust removal pipe 12 adopts a corrugated pipe. The dust removal pipe 12 is fixedly connected to the cutting motor 4 and moves with the cutting motor 4. It can absorb the dust generated by cutting to the greatest extent, which is beneficial to reduce the probability of occupational diseases among workshop workers.
[0074] In some embodiments, a clamping member for locking the curtain wall is installed on the positioning member 11. The clamping member can be a clamping bolt threadedly connected to the positioning member 11. When the curtain wall contacts the positioning member 11, the clamping bolt is screwed to contact the curtain wall, thereby clamping the curtain wall to prevent it from shaking during the cutting process.
[0075] That is to say, the focus of the embodiment of the present invention is that: through the multiple rollers 703 of the auxiliary mechanism 7, the curtain wall is placed on the rollers to facilitate the movement of the curtain wall, avoiding workers from directly pushing the heavy curtain wall on the workbench, thereby reducing the physical burden of the workers, and moving the part of the curtain wall to be cut to the position of the cutting edge 3, and then starting the cutting motor 4 to drive the blade 5 to rotate, and at the same time starting the driving mechanism 6, the driving mechanism 6 controls the cutting motor 4 to move along the cutting edge 3 on the machine body 1. When the cutting motor 4 moves to the other side of the curtain wall, the cutting work is completed, the cutting motor 4 automatically resets, and the cutting machine will automatically start, and the cutting operation can be completed without human intervention, which not only improves the cutting accuracy and efficiency, but also avoids errors and curtain wall waste caused by human factors, and the automated operation reduces the exposure time of workers in the cutting area, reducing the risk of accidental injury due to improper operation or equipment failure.
[0076] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0077] The above describes in detail the curtain wall cutting machine provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A curtain wall cutting machine, characterized in that: include: A machine body (1), the machine body (1) being provided with a workbench (2), the workbench (2) being provided with a cutting edge (3) extending along a cutting direction; a cutting motor (4), the cutting motor (4) being mounted on the machine body (1) and located below the workbench (2), the cutting motor (4) being equipped with a blade (5); A driving mechanism (6) is mounted on the machine body (1) and is used to control the cutting motor (4) to move along the cutting edge (3) on the machine body (1); An auxiliary mechanism (7), the auxiliary mechanism (7) comprising a bracket (701), the bracket (701) being mounted on the machine body (1), and a plurality of parallel rollers (703) being rotatably mounted on the bracket (701).
2. A curtain wall cutting machine according to claim 1, characterized in that: Also includes: A slide rail (8) extends along the direction of the cutting blade (3) and is mounted on the machine body (1); the driving mechanism (6) can control the cutting motor (4) to slide on the slide rail (8).
3. The curtain wall cutting machine according to claim 2, characterized in that: The driving mechanism (6) comprises: Two limiting wheels (604), the two limiting wheels (604) are respectively installed at both ends of the slide rail (8); A driving wheel (603) is mounted on the machine body (1) and is synchronously rotated with the two limiting wheels (604) via a belt (601); A driving member (602), the driving member (602) controls the rotation of the driving wheel (603); The cutting motor (4) and the belt (601) are fixedly connected.
4. The curtain wall cutting machine according to claim 3, characterized in that: The driving mechanism (6) further comprises: A tensioning wheel (605) is mounted on the machine body (1) and is used to stabilize the tensioning degree of the belt (601).
5. The curtain wall cutting machine according to claim 4, characterized in that: A base (9) is slidably mounted on the slide rail (8), a plurality of adjusting bolts (10) are mounted on the base (9), and the cutting motor (4) is connected to the adjusting bolts (10).
6. The curtain wall cutting machine according to claim 1, characterized in that: A positioning member (11) is detachably mounted on the workbench (2).
7. The curtain wall cutting machine according to claim 6, characterized in that: The bracket (701) is hinged to the body (1), and the auxiliary mechanism (7) further comprises: A support rod (702), wherein both ends of the support rod (702) are respectively connected to the bracket (701) and the body (1), forming a triangular structure.
8. The curtain wall cutting machine according to claim 7, characterized in that: The auxiliary mechanism (7) further comprises: Two connecting members (704), the two connecting members (704) are respectively hinged to the bracket (701) and the body (1), and the two ends of the support rod (702) are respectively connected to the two connecting members (704).
9. The curtain wall cutting machine according to claim 8, characterized in that: The support rod (702) and the connecting member (704) are detachably connected via threads; Alternatively, an interference fit is used to achieve a detachable connection; Alternatively, a snap-on connection is used to achieve a detachable connection.
10. A curtain wall cutting machine according to any one of claims 1 to 8, characterized in that: Also includes: A dust removal pipe (12), wherein the inlet end of the dust removal pipe (12) is fixedly connected to the cutting motor (4), and the outlet end of the dust removal pipe (12) is connected to a bag vacuum cleaner; The dust removal pipe (12) is a corrugated pipe.
11. The curtain wall cutting machine according to claim 6, characterized in that: A pressing piece for locking the curtain wall is installed on the positioning piece (11).