Leakage sorting device for bagged soup-stock
By designing a bagged stock leakage sorting device, using inclined push plates and leakage sensors combined with motor-driven sorting plates, automated leakage detection and sorting of stock packaging bags is achieved, and product quality and safety problems caused by stock packaging bag leakage is solved, and sorting efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422400000.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing stock packaging bags are prone to leak during storage, resulting in product quality and safety risks, and manual sorting efficiency is low and small leakage is not easy to detect.
A leakage sorting device for bagged broth is designed, which uses inclined push plates and leakage sensors to detect leakage, and combines a motor-driven sorting to achieve automatic sorting to ensure that the leakage packaging bag enters the leakage collection box.
It improves the efficiency and accuracy of leak detection of soup packaging bags, realizes efficient separation of leak packaging bags and complete packaging bags, ensuring product quality and safety.
Smart Images
Figure CN223291229U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of soup stock packaging, in particular to a leakage sorting device for bagged soup stock. Background Art
[0002] Existing pre-made soup stock is generally stored in packaging bags. However, during the packaging process of the soup stock, it is easy for the packaging bag to be damaged or the seal to be loose, resulting in leakage, or even deterioration of the soup stock, affecting the storage and subsequent sales of the soup stock. The existing method is generally to check and select manually, which is time-consuming and labor-intensive. In addition, it is difficult for manual inspection to detect minor leaks, and it is easy to miss the selection. This poses a potential risk to the quality and safety of the soup stock product. Therefore, how to efficiently and accurately sort leaking soup stock packaging bags is particularly important in controlling the quality of the soup stock product. Utility Model Content
[0003] The purpose of the utility model is to provide a leakage sorting device for bagged soup stock, which can solve the problems of time-consuming, labor-intensive and incomplete sorting in the existing soup stock packaging bag leakage sorting, realize accurate detection and separation of leaking packaging bags, greatly improve the efficiency and accuracy of sorting, and effectively ensure the quality of soup stock products.
[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical solutions:
[0005] A leakage sorting device for bagged soup stock, comprising a conveyor belt, a tilted push plate provided on one side of the conveyor belt, a leakage sensor provided on the edge of the push plate, a discharge channel provided below one end of the conveyor belt, a packaging box provided below the discharge channel, a notch provided on the side wall of the discharge channel, a sorting plate rotatably connected in the notch, the discharge channel is blocked after the sorting plate rotates, a motor for driving the sorting plate to rotate is provided on the discharge channel, the motor is electrically connected to the leakage sensor, a discharge plate is provided on the other side of the notch, and a leakage packaging collection box is provided below the discharge plate.
[0006] Furthermore, a cleaning bracket is vertically slidably connected to the lower side of the conveyor belt, a cleaning roller is rotatably connected to the cleaning bracket, and the cleaning roller is in rolling contact with the conveyor belt.
[0007] Furthermore, a fixing frame is provided below the conveyor belt, the cleaning bracket is vertically slidably connected to the fixing frame, a lifting column is provided on the fixing frame, the cleaning bracket is fixed to the movable end of the lifting column, and the lifting column is electrically connected to the leakage sensor.
[0008] Furthermore, guide grooves are symmetrically provided on both sides of the fixing frame, and sliders are symmetrically provided on both sides of the cleaning bracket, and the sliders are slidably connected in the guide grooves.
[0009] Furthermore, an inclined reset plate is provided on the side of the conveyor belt opposite to the push plate.
[0010] Furthermore, the discharge channel is funnel-shaped.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The structure of the utility model is to set an inclined push plate on one side of the conveyor belt to push the bagged soup stock to the side when passing through it, exposing the previous placement position of the packaging bag on the conveyor belt. This makes it easier for the leakage sensor on the edge of the push plate to accurately detect whether there is soup stock leakage at the exposed position, making the inspection operation more convenient and greatly improving the efficiency and accuracy of the inspection.
[0013] 2. A discharge channel is provided below one end of the conveyor belt, and a packaging box is provided below the discharge channel. A notch is provided on the side wall of the discharge channel, and a sorting plate is rotatably connected in the notch. When the leakage sensor does not detect the leakage of the broth, the sorting plate remains in the notch, so that the complete packaging bag can fall along the discharge channel into the packaging box below for subsequent packaging. When the leakage sensor detects the leakage of the broth, the signal it sends is transmitted to the motor, and the motor drives the sorting plate to rotate from the notch toward the inside of the discharge channel to block the discharge channel, thereby allowing the fallen permeated packaging bag to enter the notch along the sorting plate and fall from the discharge plate on one side of the notch into the leaking packaging collection box, thereby realizing accurate detection and separation of the permeated packaging bags, and effectively ensuring the quality of the broth products leaving the factory. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Attachment Figure 1 It is a three-dimensional structural diagram of the utility model.
[0015] Attachment Figure 2 It is a left view of the present utility model.
[0016] Attachment Figure 3 This utility model is attached Figure 2 Cross-sectional view in the AA direction.
[0017] Attachment Figure 4 This utility model is attached Figure 3 Cross-sectional view in the BB direction.
[0018] Reference numerals shown in the accompanying drawings:
[0019] 1. Conveyor belt; 2. Push plate; 3. Leakage sensor; 4. Discharge channel; 5. Packing box; 6. Notch; 7. Sorting plate; 8. Motor; 9. Discharge plate; 10. Leakage packaging collection box; 11. Cleaning bracket; 12. Cleaning roller; 13. Fixed frame; 14. Lifting column; 15. Guide groove; 16. Slider; 17. Reset plate. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that these equivalent forms also fall within the scope defined in this application.
[0021] Reference Figure 1 and Figure 2 The utility model is a leakage sorting device for bagged soup stock, the main structure of which includes a conveyor belt 1, and the packaged soup stock packaging bags are placed on the conveyor belt 1. The conveyor belt 1 can be made of leather conveyor belt 1 available on the market. Frames are set on both sides of the conveyor belt 1, and a tilted push plate 2 is fixed to the frame on one side of the conveyor belt 1 by welding or bolts. When the soup stock packaging bag passes through the tilted push plate 2, it will be pushed toward the opposite side by the push plate 2, exposing the original position of the packaging bag on the conveyor belt 1. If the packaging bag leaks, there will be leaked soup stock at the exposed position. A leakage sensor 3 is provided on the edge of the push plate 2, and the leakage The leakage sensor 3 can be a water immersion detector currently on the market, such as the RS485 water immersion detector produced by Jianda Renke Company. It can use the connected leakage rope to achieve high-sensitivity detection that reports when it touches water. The leakage sensor 3 is used to accurately detect whether the exposed packaging bag position has infiltration, which is more convenient and accurate. A discharge channel 4 is provided below one end of the conveyor belt 1. The packaging bag that has been tested falls along the end of the conveyor belt 1 and enters the discharge channel 4. A packaging box 5 is provided below the discharge channel 4. If there is no leakage, the packaging bag directly falls into the packaging box 5 below and is stored or transported before leaving the factory. Figure 3, a through notch 6 is provided on the side wall of the discharge channel 4, and a sorting plate 7 is rotatably connected to the notch 6 by a pin shaft or a hinge. When there is no leakage, the sorting plate 7 is located in the notch 6 and does not interfere with the discharge of the packaging bag. After the sorting plate 7 rotates, the discharge channel 4 is blocked. A motor 8 for driving the sorting plate 7 to rotate is provided on the discharge channel 4. The motor 8 is electrically connected to the leakage sensor 3. When a leaking packaging bag is detected, the leakage sensor 3 transmits an electrical signal to the motor 8. The sorting plate 7 rotates toward the inside of the discharge channel 4 under the drive of the motor 8, sealing the discharge channel 4. The packaging bags are blocked and cannot continue to fall down along the discharge channel 4, and then enter the notch 6 along the tilted sorting plate 7 after rotation. A discharge plate 9 is fixed to the other side of the notch 6 by welding or bolts, and a leaking packaging collection box 10 is provided below the discharge plate 9. The packaging bags entering the notch 6 fall along the discharge plate 9 into the leaking packaging collection box 10 below, thereby realizing accurate detection and sorting of leaking packaging bags, making the operation more convenient, and making the detection and sorting of leaking packaging bags more efficient and accurate, reducing the workload of sorting, and effectively ensuring the quality of the soup stock products leaving the factory.
[0022] Preferably, refer to Figure 4 A cleaning bracket 11 is vertically slidably connected to the bottom of the conveyor belt 1, and a cleaning roller 12 is rotatably connected to the cleaning bracket 11 through a bearing. The cleaning roller 12 is in rolling contact with the conveyor belt 1. The cleaning roller 12 rotates under the drive of the motor 8, thereby contacting the bottom of the conveyor belt 1 to clean the broth liquid leaked on the conveyor belt 1, avoiding contamination on subsequent packaging bags and preventing interference with subsequent leakage detection.
[0023] Preferably, a fixing frame 13 is fixed to the bottom of the conveyor belt 1 by welding or bolts, and the cleaning bracket 11 is connected to the fixing frame 13 in a vertical sliding manner. A lifting column 14 is fixed to the fixing frame 13 by welding or bolts. Specifically, a cylinder or electric cylinder structure can be adopted. The cleaning bracket 11 is welded or bolted to the movable end of the lifting column 14, and the lifting column 14 is electrically connected to the leakage sensor 3. With such a structure, when leakage occurs, the leakage sensor 3 transmits a signal to the lifting column 14, driving the cleaning bracket 11 to slide upward along the fixing frame 13, so that the cleaning roller 12 rolls in contact with the bottom of the conveyor belt 1 and cleans it in time, making the cleaning operation more convenient and cleaning the leaked broth more thorough and accurate.
[0024] Preferably, guide grooves 15 are symmetrically provided on both sides of the fixing frame 13, and the guide grooves 15 are recessed inward from the sides of the fixing frame 13. Sliders 16 are symmetrically welded or bolted on both sides of the cleaning bracket 11, and the sliders 16 are slidably connected in the guide grooves 15. Such a structure enables the sliders 16 to slide vertically in the guide grooves 15 when the lifting column 14 drives the cleaning bracket 11 to slide, making the vertical sliding structure of the cleaning bracket 11 more accurate and stable.
[0025] Preferably, an inclined reset plate 17 is provided on the side of the conveyor belt 1 opposite to the push plate 2. The setting of the reset plate 17 allows the packaging bag to be pushed in the opposite direction when passing through this place, so that the packaging bag moves and resets to its original position on the conveyor belt 1, so that it can accurately fall into the discharge channel 4 at the end, ensuring the accuracy of the packaging bag discharge.
[0026] Preferably, the discharge channel 4 is funnel-shaped. The funnel-shaped structure makes the inlet range at the top larger, so that the packaging bag can accurately fall into the discharge channel 4, further ensuring the accuracy of discharge.
[0027] Working principle: The structure of the utility model is to set an inclined push plate 2 on one side of the conveyor belt 1, so that the bagged soup stock is pushed to one side when passing through here, exposing the previous placement position of the packaging bag on the conveyor belt 1, so that it is convenient for the leakage sensor 3 on the edge of the push plate 2 to accurately detect whether there is soup stock leakage at the exposed position, the inspection operation is more convenient, and the efficiency and accuracy of the inspection are greatly improved; a discharge channel 4 is set below one end of the conveyor belt 1, and a packaging box 5 is set below the discharge channel 4. A notch 6 is set on the side wall of the discharge channel 4, and a sorting plate 7 is rotatably connected in the notch 6. When there is no leakage sensor 3 When broth leakage is detected, the sorting plate 7 remains in the notch 6, so that the complete packaging bag can fall along the discharge channel 4 into the packaging box 5 below for subsequent packaging. When the leakage sensor 3 detects broth leakage, the signal it sends is transmitted to the motor 8. The motor 8 drives the sorting plate 7 to rotate from the notch 6 toward the inside of the discharge channel 4, blocking the discharge channel 4, and then the fallen permeated packaging bag enters the notch 6 along the sorting plate 7, and falls from the discharge plate 9 on the side of the notch 6 into the leaking packaging collection box 10, thereby realizing accurate detection and separation of the permeated packaging bags, effectively ensuring the quality of the broth products leaving the factory.
Claims
1. A leakage sorting device for bagged soup stock, comprising a conveyor belt (1), characterized in that: A tilted push plate (2) is provided on one side of the conveyor belt (1), and a leakage sensor (3) is provided on the edge of the push plate (2). A discharge channel (4) is provided below one end of the conveyor belt (1), and a packaging box (5) is provided below the discharge channel (4). A notch (6) is provided on the side wall of the discharge channel (4), and a sorting plate (7) is rotatably connected in the notch (6). After the sorting plate (7) rotates, the discharge channel (4) is blocked. A motor (8) for driving the sorting plate (7) to rotate is provided on the discharge channel (4), and the motor (8) is electrically connected to the leakage sensor (3). A discharge plate (9) is provided on the other side of the notch (6), and a leaking packaging collection box (10) is provided below the discharge plate (9).
2. The leakage sorting device for bagged soup stock according to claim 1, characterized in that: A cleaning bracket (11) is vertically slidably connected below the conveyor belt (1), and a cleaning roller (12) is rotatably connected to the cleaning bracket (11), and the cleaning roller (12) is in rolling contact with the conveyor belt (1).
3. The leakage sorting device for bagged soup stock according to claim 2, characterized in that: A fixed frame (13) is provided below the conveyor belt (1), the cleaning bracket (11) is vertically slidably connected to the fixed frame (13), a lifting column (14) is provided on the fixed frame (13), the cleaning bracket (11) is fixed to the movable end of the lifting column (14), and the lifting column (14) is electrically connected to the leakage sensor (3).
4. The leakage sorting device for bagged soup stock according to claim 3, characterized in that: Guide grooves (15) are symmetrically provided on both sides of the fixing frame (13), and slide blocks (16) are symmetrically provided on both sides of the cleaning bracket (11), and the slide blocks (16) are slidably connected in the guide grooves (15).
5. The leakage sorting device for bagged soup stock according to claim 1, characterized in that: An inclined reset plate (17) is provided on the side of the conveyor belt (1) opposite to the push plate (2).
6. The leakage sorting device for bagged soup stock according to claim 1, characterized in that: The discharge channel (4) is funnel-shaped.