Deviation correction controller
By designing and cleaning components to clean the dirt on the surface of the rubber roller, the equipment instability problem caused by rubber roller pollution is solved, the stable operation of the equipment and the accurate positioning of materials are achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422692941.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Dust, oil and other impurities attached to the surface of the material or product lead to contamination of the rubber roller of the deviation correction controller, affecting the stability and reliability of the equipment.
A deviation correction controller including a cleaning assembly is designed, which consists of arc blocks, sponge blocks, nozzles, scrapers and motors to clean the surface dirt on the rubber roller by spraying, scraping and airflow draining.
Effectively remove dirt from rubber rollers, improve the stability and reliability of the equipment, ensure the correct position of the material during the transmission process, and improve production efficiency and product quality.
Smart Images

Figure CN223291934U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of deviation correction controllers, and in particular to a deviation correction controller. Background Art
[0002] Web-correction controllers are mainly used in printing and packaging, papermaking, and film. They are used to correct the conveyed materials, ensuring that the materials (such as paper, film, printed matter, etc.) maintain the correct position during the conveyance process, avoiding deviation and misalignment, thereby improving production efficiency and product quality.
[0003] However, in actual applications, dust, oil and other impurities may adhere to the surface of the material or product, causing contamination to the rubber roller, thereby affecting the correction effect and affecting the stability and reliability of the equipment.
[0004] Therefore, those skilled in the art provide a correction controller to solve the problems raised in the above background technology. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the present application provides a correction controller.
[0006] The present application provides a correction controller that adopts the following technical solution:
[0007] A correction controller comprises a mounting plate, wherein angle adjustment devices are respectively mounted on both sides of the mounting plate, a same mounting bracket is mounted on the upper ends of the two angle adjustment devices, a rubber roller is mounted on the inner side of the mounting bracket near the top, a first motor is mounted on one end of the rubber roller, mounting components are respectively mounted between the two ends of the rubber roller and the mounting bracket, a same cleaning component is mounted below the two mounting components, a correction sensor is mounted on the front end of the mounting plate, and the mounting component and the cleaning component are both inclined. The cleaning component comprises an arc block, a tube body is mounted at the front end of the arc block, a plurality of nozzles facing the rubber roller are connected through the tube body, a sponge block is mounted in the middle of the arc block, a second shell is fixedly connected to the rear end of the arc block, a sealing rubber ring is fixedly connected to the inner side of the second shell near the position of the rubber roller, a mounting bar is slidably connected to the inner side of the second shell, a second spring is arranged between the mounting bar and the second shell, a scraper is fixedly connected to the mounting bar, a sealing rubber ring is arranged between the scraper and the second shell, a third shell is fixedly connected to the center of the outer side of the arc block, and a drain pipe is mounted at the bottom end of the front of the third shell.
[0008] Preferably, the mounting assembly includes a first shell, a first mounting rod is fixedly connected to the center of the inner side of the first shell, a mounting piece is slidably connected to the outer side of the first mounting rod, a first spring is sleeved on the outer side of the first mounting rod and located between the mounting piece and the first shell, and the mounting piece is fixedly connected to the arc block.
[0009] Preferably, mounting tubes are fixedly connected on both sides of the bottom end of the third shell, a protective cover is fixedly connected to the upper end of the mounting tube, a ventilation groove is provided on the side of the upper end of the mounting tube away from the drain pipe, a second motor is fixedly connected to the inner side of the mounting tube, a fan blade is fixedly connected to the output end of the second motor, an air intake pipe is installed on both sides of the sponge block, a number of through holes are provided on the side walls of the air intake pipe, and both ends of the air intake pipe pass through the arc block.
[0010] Preferably, an arc-shaped groove is provided on the inner side of the arc-shaped block for guiding the water sprayed from the nozzle and the water scraped off by the scraper.
[0011] Preferably, the inner side of the first shell is fixedly connected to the front and rear ends thereof with second mounting rods, and the mounting member is slidably connected to the second mounting rods.
[0012] In summary, this application has the following beneficial technical effects:
[0013] 1. The cleaning assembly uses the nozzle in conjunction with the tube to spray water onto the rubber roller, which is then cleaned with a sponge. The second spring then works with the mounting bar and scraper to scrape the water off the rubber roller. The mounting tube, along with the protective cover, second motor, fan blades, and air intake pipe, drains the water from the sponge. The first housing, in conjunction with the first mounting rod, mounting piece, first spring, and second mounting rod, drives the sponge on the curved block to tightly adhere to the rubber roller for cleaning. This effectively cleans the rubber roller, preventing dirt stuck to the roller from affecting the stability and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of this application;
[0015] Figure 2 It is a schematic diagram of the overall structure of this application;
[0016] Figure 3 It is a schematic diagram of the internal structure of the cleaning component of the present application;
[0017] Figure 4 It is a schematic diagram of the internal structure of the installation component of this application.
[0018] Explanation of the accompanying drawings: 1. Mounting plate; 2. Angle adjustment device; 3. Mounting frame; 4. First motor; 5. Mounting assembly; 501. First shell; 502. First mounting rod; 503. Mounting piece; 504. First spring; 505. Second mounting rod; 6. Cleaning assembly; 601. Arc block; 602. Arc groove; 603. Tube body; 604. Nozzle; 605. Sponge block; 606. Second shell; 607. Mounting strip; 608. Scraper; 609. Sealing rubber ring; 610. Second spring; 611. Inlet pipe; 612. Third shell; 613. Drain pipe; 614. Mounting pipe; 615. Protective cover; 616. Second motor; 617. Fan blade; 7. Rubber roller; 8. Correction sensor. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] Example 1
[0021] like Figure 1-3 As shown, the present application discloses a correction controller, including a mounting plate 1, angle adjustment devices 2 are respectively installed on both sides of the mounting plate 1, the upper ends of the two angle adjustment devices 2 are installed with the same mounting frame 3, a rubber roller 7 is installed on the inner side of the mounting frame 3 near the top, one end of the rubber roller 7 is installed with a first motor 4, mounting components 5 are respectively installed between the two ends of the rubber roller 7 and the mounting frame 3, the same cleaning component 6 is installed between the two mounting components 5, a correction sensor 8 is installed at the front end of the mounting plate 1, the mounting component 5 and the cleaning component 6 are both inclined, the cleaning component 6 includes an arc block 601, a tube body 603 is installed at the position near the front end of the arc block 601, and the tube body 6 03 is equipped with a plurality of nozzles 604 facing the rubber roller 7, a sponge block 605 is installed in the middle of the arc block 601, a second shell 606 is installed at the rear of the arc block 601, a sealing rubber ring 609 is installed on the inner side of the second shell 606 near the rubber roller 7, a mounting strip 607 is installed on the inner side of the second shell 606, a second spring 610 is provided between the mounting strip 607 and the second shell 606, a scraper 608 is installed on the mounting strip 607, a sealing rubber ring 609 is provided between the scraper 608 and the second shell 606, a third shell 612 is installed in the center of the outer side of the arc block 601, and a drain pipe 613 is installed at the bottom end of the front of the third shell 612;
[0022] The tube body 603 sprays water toward the rubber roller 7 through the nozzle 604. After the rubber roller 7 is adhered to the water, it is cleaned by the sponge block 605. After being cleaned by the sponge block 605, the mounting bar 607 cooperates with the second spring 610 to drive the scraper 608 to contact the rubber roller 7 to scrape off the remaining water on the rubber roller 7.
[0023] like Figure 3 As shown, a mounting tube 614 is installed on both sides of the bottom end of the third shell 612, a protective cover 615 is installed on the upper end of the mounting tube 614, a ventilation groove is provided on the side of the upper end of the mounting tube 614 away from the drain pipe 613, a second motor 616 is installed on the inner side of the mounting tube 614, and a fan blade 617 is installed on the output end of the second motor 616. An air inlet pipe 611 is installed on both sides of the sponge block 605, and a plurality of through holes are provided on the side wall of the air inlet pipe 611. Both ends of the air inlet pipe 611 are penetrated. The second motor 616 in the mounting tube 614 passes through the arc block 601 and drives the fan blades 617 to rotate, thereby discharging the air in the third shell 612 and sucking the outside air into the arc block 601 through the air inlet pipe 611. The air in the air inlet pipe 611 enters the sponge block 605 through the through hole. During the movement of the air, the water in the sponge block 605 is driven to flow into the third shell 612 and be discharged. The protective cover 615 protects the upper end of the mounting tube 614 to prevent water from being discharged through the mounting tube 614.
[0024] like Figure 3 As shown, an arc-shaped groove 602 is provided on the inner side of the arc-shaped block 601 for guiding the water sprayed from the nozzle 604 and the water scraped off by the scraper 608 .
[0025] like Figure 4 As shown, the mounting assembly 5 includes a first shell 501, a first mounting rod 502 is centrally installed on the inner side of the first shell 501, a mounting piece 503 is installed on the outer side of the first mounting rod 502, a first spring 504 is sleeved on the outer side of the first mounting rod 502 and located between the mounting piece 503 and the first shell 501, the mounting piece 503 is fixedly connected to the arc block 601, and the mounting piece 503 cooperates with the first spring 504 to drive the cleaning assembly 6 to contact the rubber roller 7 along the direction of the first mounting rod 502.
[0026] like Figure 4 As shown, second mounting rods 505 are respectively installed on the front and rear ends of the inner side of the first shell 501, and the mounting member 503 is slidably connected to the second mounting rods 505. By setting the second mounting rods 505, the mounting member 503 can be limited, thereby improving the smoothness of the movement of the mounting member 503.
[0027] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0029] The implementation principle of a correction controller in the embodiment of the present application is as follows:
[0030] When in use, the first motor 4 drives the rubber roller 7 to rotate, and drives the material on the rubber roller 7 to move. When the correction sensor 8 detects that the material is offset, the angle adjustment device 2 drives the mounting frame 3 and the rubber roller 7 to move, and corrects the material. When the rubber roller 7 rotates, the water connected to the tube body 603 is sprayed to the rubber roller 7 through the nozzle 604 to wet the surface of the rubber roller 7. During the rotation of the rubber roller 7, the sponge block 605 performs a preliminary cleaning on the rubber roller 7 to remove impurities and some water on the surface. Under the action of the second spring 610, the mounting strip 607 drives the scraper 608 to stick to the surface of the rubber roller 7 to clean the residual moisture. The sealing rubber ring 609 between the scraper 608 and the rubber roller 7 ensures the sealing of the cleaning process, and the moisture generated during the cleaning process is The air flows to the sponge block 605 through the arc groove 602, and the second motor 616 is started, driving the fan blades 617 to rotate, generating airflow. The airflow draws in outside air through the air inlet pipe 611 and enters the sponge block 605 through the through hole. Under the action of the airflow, the moisture in the sponge block 605 is taken away and discharged through the drain pipe 613. The protective cover 615 protects the upper end of the mounting tube 614 to prevent moisture from being discharged through the mounting tube 614. The mounting assembly 5 cooperates with the first mounting rod 502, the mounting piece 503 and the second mounting rod 505 through the first spring 504 to ensure close contact and stable movement between the cleaning assembly 6 and the rubber roller 7. When it is necessary to clean the dirt accumulated on the sponge block 605, the cleaning assembly 6 can be pulled down to clean it.
[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A correction controller, comprising a mounting plate (1), wherein angle adjustment devices (2) are respectively mounted on both sides of the mounting plate (1), a same mounting frame (3) is mounted on the upper ends of the two angle adjustment devices (2), a rubber roller (7) is mounted on the inner side of the mounting frame (3) near the top, a first motor (4) is mounted on one end of the rubber roller (7), mounting components (5) are respectively mounted between the two ends of the rubber roller (7) and the mounting frame (3), a same cleaning component (6) is mounted between the two mounting components (5), a correction sensor (8) is mounted on the front end of the mounting plate (1), the mounting component (5) and the cleaning component (6) are both arranged in an inclined manner, and the invention is characterized in that: The cleaning assembly (6) comprises an arc block (601), a tube body (603) is installed at the front end of the arc block (601), a plurality of nozzles (604) are connected to the tube body (603) and are directed toward the rubber roller (7), a sponge block (605) is installed in the middle of the arc block (601), a second shell (606) is fixedly connected to the rear of the arc block (601), a sealing rubber ring (609) is fixedly connected to the inner side of the second shell (606) at the position close to the rubber roller (7), and the second A mounting bar (607) is slidably connected to the inner side of the shell (606), a second spring (610) is provided between the mounting bar (607) and the second shell (606), a scraper (608) is fixedly connected to the mounting bar (607), a sealing rubber ring (609) is provided between the scraper (608) and the second shell (606), a third shell (612) is fixedly connected to the center of the outer side of the arc block (601), and a drain pipe (613) is installed at the front bottom of the third shell (612).
2. A correction controller according to claim 1, characterized in that: The mounting assembly (5) comprises a first housing (501), a first mounting rod (502) fixedly connected to the center of the inner side of the first housing (501), a mounting member (503) slidably connected to the outer side of the first mounting rod (502), a first spring (504) sleeved on the outer side of the first mounting rod (502) and located between the mounting member (503) and the first housing (501), and the mounting member (503) fixedly connected to the arc block (601).
3. The correction controller according to claim 1, characterized in that: The bottom end of the third shell (612) is fixedly connected to mounting pipes (614) on both sides, the upper end of the mounting pipe (614) is fixedly connected to a protective cover (615), a ventilation groove is provided on the side of the upper end of the mounting pipe (614) away from the drain pipe (613), the inner side of the mounting pipe (614) is fixedly connected to a second motor (616), the output end of the second motor (616) is fixedly connected to a fan blade (617), and an air intake pipe (611) is installed on both sides of the sponge block (605), the side wall of the air intake pipe (611) is provided with a plurality of through holes, and both ends of the air intake pipe (611) pass through the arc block (601).
4. The correction controller according to claim 1, characterized in that: An arc-shaped groove (602) is provided on the inner side of the arc-shaped block (601) for guiding the water sprayed from the nozzle (604) and the water scraped off by the scraper (608).
5. The correction controller according to claim 2, characterized in that: The inner side of the first shell (501) is fixedly connected to the front and rear ends thereof with second mounting rods (505), and the mounting member (503) is slidably connected to the second mounting rods (505).