Heat preservation device of glass kiln

By using an insulation board composed of a lining layer, an insulation layer, a sealing layer, a protective layer and a heat insulation layer in the glass kiln, and equipped with a push-out component, the problem of insufficient fire resistance of aluminosilicate fiber cotton is solved, achieving more efficient insulation and safer kiln operation.

CN223292437UActive Publication Date: 2025-09-02KAILI KAI RONG GLASS CO LTD
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Patent Information

Application Number
CN202422268878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-02
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The insulation material of existing glass kilns is aluminium silicate fiber cotton, which has insufficient fire resistance and erosion resistance after expansion cracks, and is easily burned and damaged, resulting in glass defects.

Method used

The insulation board consisting of a lining layer, insulation layer, sealing layer, protective layer and thermal insulation layer is combined with the push components, including sliding blocks, push plates and pull rods, to achieve convenient replacement and installation of the insulation board.

Benefits of technology

It improves the insulation effect of the kiln, reduces heat loss, reduces energy consumption, improves production efficiency and safety, and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat preservation device of a glass kiln, and relates to the technical field of glass kilns. The heat preservation device of the glass kiln comprises a kiln outer shell, a heat preservation plate and a push-out assembly, a kiln inner shell is fixedly installed in the kiln outer shell, the heat preservation plate is arranged between the kiln outer shell and the kiln inner shell, the heat preservation plate is composed of a lining layer, a heat preservation layer, a sealing layer, a protection layer and a heat insulation layer, and the push-out assembly is arranged on the kiln inner shell. The push-out assembly comprises a sliding block and a push plate, the push plate is arranged between the kiln outer shell and the kiln inner shell, and the sliding block is fixedly installed on one side of the push plate. Through cooperative use of the lining layer, the heat preservation layer, the sealing layer, the protection layer and the heat insulation layer, the heat preservation plate can increase heat resistance between the kiln outer shell and the kiln inner shell, so that heat conduction is effectively reduced, heat loss is reduced, the energy utilization efficiency of the kiln is improved, and energy consumption is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass kilns, in particular to a heat preservation device for a glass kiln. Background Art

[0002] Industrial kilns are generally the most important production equipment for manufacturing companies. They are characterized by large scale, high heat consumption, and high pollutant emissions. For a typical glass kiln among industrial kilns, heat dissipation accounts for 28~30% of the total fuel consumption. Therefore, excellent thermal insulation is indispensable for glass kilns.

[0003] After exploration and analysis, the following shortcomings exist in actual use:

[0004] The existing technology mostly uses a layer of spraying aluminum silicate fiber cotton to achieve insulation in the kiln. After expansion cracks appear in the kiln, this material will directly come into contact with the open flame in the kiln. Due to its insufficient refractoriness and erosion resistance, it is easy to burn and fall on the liquid surface to form glass defects.

[0005] In summary, the present application proposes a glass furnace insulation device to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a heat-insulating device for a glass kiln, which can solve the problem that the heat insulation of the kiln is mostly achieved by spraying a layer of aluminum silicate fiber cotton. After expansion cracks appear in the kiln, this material will directly contact the open flame in the kiln. Due to its insufficient refractoriness and erosion resistance, it is easy to be burned and fall on the liquid surface to form glass defects.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a heat preservation device for a glass furnace, comprising:

[0008] The kiln shell has a kiln inner shell fixedly installed inside it, and an insulation board is provided between the kiln shell and the kiln inner shell;

[0009] Insulation board, which consists of lining layer, insulation layer, sealing layer, protective layer and thermal insulation layer;

[0010] The pushing component is arranged on the inner shell of the kiln. The pushing component includes a sliding block and a push plate. The push plate is arranged between the kiln outer shell and the kiln inner shell, and the sliding block is fixedly installed on one side of the push plate.

[0011] Preferably, the outermost portion of the insulation board is provided with an insulation layer, the inner wall of the insulation layer is fixedly provided with a protective layer, the inner wall of the protective layer is fixedly provided with a sealing layer, the inner wall of the sealing layer is fixedly provided with an insulation layer, and the inner wall of the insulation layer is fixedly provided with an inner lining layer.

[0012] Preferably, the lining layer is a refractory fiberboard with excellent fire resistance and thermal conductivity. The insulation layer is a silicate fiberboard, which is used to reduce heat loss and improve the energy utilization efficiency of the kiln. The sealing layer is phosphate glue, which is used to fill the gap between the insulation layer and the protective layer to prevent heat leakage and external air from entering the interior of the kiln. The protective layer is an alloy material, which is used to protect the internal lining layer and insulation layer. The thermal insulation layer is aluminum silicate fiber felt, which further reduces the impact of the external environment on the internal temperature of the kiln and enhances the thermal insulation effect of the kiln. At the same time, the insulation board can increase the thermal resistance between the kiln outer shell and the kiln inner shell, thereby effectively reducing heat conduction and reducing heat loss, which helps to improve the energy utilization efficiency of the kiln and reduce energy consumption.

[0013] Preferably, the ejection assembly also includes a slide groove and a pull rod. A slide groove is opened on the inner shell of the kiln, and the sliding block is slidably installed inside the slide groove. A pull rod is fixedly installed on the front side of the sliding block. The design of the push plate makes it easy to push out the insulation board, which is more convenient when the kiln needs to be maintained, cleaned or replaced with the insulation board, helps to reduce downtime, improve production efficiency, make the installation and disassembly of the insulation board safer, reduce the risk of personnel injury during operation, improve work safety, and improve the convenience and efficiency of operation.

[0014] Preferably, the push plate is located at the rear side of the insulation board to facilitate pushing the insulation board out.

[0015] Preferably, a fixed baffle is fixed on the front side of the inner shell of the kiln by bolts to facilitate the limiting and fixing of the insulation plate.

[0016] Preferably, a sealing door is hingedly installed on the front side of the kiln shell to play a sealing role.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The insulation device of the glass kiln is achieved by the coordinated use of an inner lining layer, an insulating layer, a sealing layer, a protective layer and a heat-insulating layer. The inner lining layer is a refractory fiberboard with excellent fire resistance and heat conductivity. The heat-insulating layer is a silicate fiberboard, which is used to reduce heat loss and improve the energy utilization efficiency of the kiln. The sealing layer is a phosphate glue, which is used to fill the gap between the insulating layer and the protective layer to prevent heat leakage and external air from entering the interior of the kiln. The protective layer is an alloy material, which is used to protect the internal lining layer and the insulating layer. The heat-insulating layer is an aluminum silicate fiber felt, which further reduces the impact of the external environment on the internal temperature of the kiln and enhances the heat-insulating effect of the kiln. At the same time, the heat-insulating board can increase the thermal resistance between the outer shell of the kiln and the inner shell of the kiln, thereby effectively reducing heat conduction and reducing heat loss, which helps to improve the energy utilization efficiency of the kiln and reduce energy consumption.

[0019] The insulation device of the glass kiln uses a slide groove, a sliding block, a push plate and a pull rod in combination. The design of the push plate makes it easy to push out the insulation plate, which is more convenient when the kiln needs to be maintained, cleaned or replaced. It helps to reduce downtime, improve production efficiency, make the installation and removal of the insulation plate safer, reduce the risk of personnel injury during operation, improve work safety, and improve the convenience and efficiency of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0021] Figure 1 It is a three-dimensional diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 3 It is a three-dimensional cross-sectional view of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the launch assembly of the utility model;

[0025] Figure 5 This is a schematic structural diagram of the insulation board of the present utility model.

[0026] Figure numerals: 1. Kiln outer shell; 2. Kiln inner shell; 3. Insulation board; 301. Inner lining layer; 302. Insulation layer; 303. Sealing layer; 304. Protective layer; 305. Thermal insulation layer; 4. Slide groove; 5. Sliding block; 6. Push plate; 7. Pull rod; 8. Fixed baffle; 9. Sealed door. DETAILED DESCRIPTION

[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] See also Figure 1-5The utility model provides a technical solution: an insulation device for a glass kiln, comprising a kiln shell 1, an insulation board 3 and an ejection assembly, a kiln inner shell 2 is fixedly installed inside the kiln shell 1, an insulation board 3 is arranged between the kiln shell 1 and the kiln inner shell 2, the insulation board 3 is composed of an inner lining layer 301, an insulation layer 302, a sealing layer 303, a protective layer 304 and a heat-insulating layer 305, the ejection assembly is arranged on the kiln inner shell 2, the ejection assembly comprises a sliding block 5 and a push plate 6, a push plate 6 is arranged between the kiln shell 1 and the kiln inner shell 2, and a sliding block 5 is fixedly installed on one side of the push plate 6.

[0029] Furthermore, the outermost portion of the insulation board 3 is provided with an insulation layer 305, the inner wall of the insulation layer 305 is fixedly installed with a protective layer 304, the inner wall of the protective layer 304 is fixedly installed with a sealing layer 303, the inner wall of the sealing layer 303 is fixedly installed with an insulation layer 302, and the inner wall of the insulation layer 302 is fixedly installed with an inner lining layer 301.

[0030] Furthermore, the lining layer 301 is a fire-resistant fiberboard with excellent fire resistance and thermal conductivity. The insulation layer 302 is a silicate fiberboard, which is used to reduce heat loss and improve the energy utilization efficiency of the kiln. The sealing layer 303 is phosphate glue, which is used to fill the gap between the insulation layer 302 and the protective layer 304 to prevent heat leakage and external air from entering the interior of the kiln. The protective layer 304 is an alloy material, which is used to protect the internal lining layer 301 and the insulation layer 302. The thermal insulation layer 305 is aluminum silicate fiber felt, which further reduces the impact of the external environment on the internal temperature of the kiln and enhances the insulation effect of the kiln. At the same time, the insulation board 3 can increase the thermal resistance between the kiln outer shell 1 and the kiln inner shell 2, thereby effectively reducing heat conduction and reducing heat loss, which helps to improve the energy utilization efficiency of the kiln and reduce energy consumption.

[0031] Furthermore, the pushing assembly also includes a slide groove 4 and a pull rod 7. A slide groove 4 is opened on the inner shell 2 of the kiln, and the sliding block 5 is slidably installed inside the slide groove 4. The front side of the sliding block 5 is fixedly installed with a pull rod 7. The staff holds the pull rod 7 so that the sliding block 5 on the pull rod 7 drives the push plate 6 to move forward, so that the movement of the push plate 6 pushes the insulation board 3 forward to push it out. The design of the push plate 6 makes the insulation board 3 easy to push out, which is more convenient when the kiln maintenance, cleaning or replacement of the insulation board 3 is needed, which helps to reduce downtime, improve production efficiency, make the installation and disassembly of the insulation board safer, reduce the risk of personnel injury during operation, improve work safety, and improve the convenience and efficiency of operation.

[0032] Furthermore, the push plate 6 is located at the rear side of the heat preservation plate 3 to facilitate pushing the heat preservation plate 3 out.

[0033] Secondly, a fixed baffle 8 is fixed on the front side of the kiln inner shell 2 by bolts, which is convenient for limiting and fixing the insulation board 3.

[0034] Furthermore, a sealing door 9 is hingedly installed on the front side of the kiln shell 1 to play a sealing role.

[0035] Working principle: When in use, the staff can open the sealing door 9 through the handle, and then send the loaded fired products into the kiln shell 1, so that the kiln shell 1 heats the fired products. When the insulation board 3 needs to be replaced, the fixed baffle 8 is removed, and the staff holds the pull rod 7 so that the sliding block 5 on the pull rod 7 drives the push plate 6 to move forward, so that the movement of the push plate 6 pushes the insulation board 3 forward, and it can be pushed out, making it more convenient to maintain, clean or replace the insulation board 3 of the kiln shell 1.

[0036] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A heat preservation device for a glass furnace, characterized in that: include: A kiln outer shell (1), a kiln inner shell (2) is fixedly installed inside the kiln outer shell (1), and an insulation board (3) is provided between the kiln outer shell (1) and the kiln inner shell (2); A thermal insulation board (3), which is composed of an inner lining layer (301), a thermal insulation layer (302), a sealing layer (303), a protective layer (304) and a thermal insulation layer (305); The ejection assembly is arranged on the kiln inner shell (2), and the ejection assembly includes a sliding block (5) and a push plate (6). The push plate (6) is arranged between the kiln outer shell (1) and the kiln inner shell (2), and the sliding block (5) is fixedly installed on one side of the push plate (6).

2. The heat preservation device for a glass furnace according to claim 1, characterized in that: The outermost portion of the thermal insulation board (3) is provided with a thermal insulation layer (305); a protective layer (304) is fixedly installed on the inner wall of the thermal insulation layer (305); a sealing layer (303) is fixedly installed on the inner wall of the protective layer (304); a thermal insulation layer (302) is fixedly installed on the inner wall of the sealing layer (303); and an inner lining layer (301) is fixedly installed on the inner wall of the thermal insulation layer (302).

3. The heat preservation device for a glass furnace according to claim 2, characterized in that: The inner lining layer (301) is a fire-resistant fiberboard, the thermal insulation layer (302) is a silicate fiberboard, the sealing layer (303) is a phosphate glue, the protective layer (304) is an alloy material, and the thermal insulation layer (305) is an aluminum silicate fiber felt.

4. The heat preservation device for a glass furnace according to claim 3, characterized in that: The ejection assembly further comprises a slide groove (4) and a pull rod (7). The slide groove (4) is provided on the kiln inner shell (2). The sliding block (5) is slidably installed inside the slide groove (4). The pull rod (7) is fixedly installed on the front side of the sliding block (5).

5. The heat preservation device for a glass furnace according to claim 4, characterized in that: The push plate (6) is located on the rear side of the insulation plate (3).

6. The heat preservation device for a glass furnace according to claim 5, characterized in that: A fixed baffle (8) is fixedly mounted on the front side of the kiln inner shell (2) by means of bolts.

7. The heat preservation device for a glass furnace according to claim 6, characterized in that: A sealing door (9) is hingedly mounted on the front side of the kiln shell (1).