Coagulating bath tank for wet spinning
Through the combination of electric telescopic rods and adjustment units, dynamic adjustment of spinneret height and solidification liquid concentration is achieved, solving the inefficiency problems caused by changes in solidification liquid concentration and spinneret fixation in traditional wet spinning, ensuring the stability and efficiency of the spinning process.
Patent Information
- Application Number
- CN202422752860.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
During the traditional wet spinning process, the change in the concentration of the solidified liquid affects the spinning effect, and the spinneret fixation cannot be adjusted, resulting in low production efficiency.
The spinneret height is adjusted by using an electric telescopic rod, combined with the adjustment unit to adjust the solidified liquid concentration in real time, and maintain the concentration stability through the negative pressure pump and the quantitative pump. The motor agitates the solidified liquid, and the carriage adjusts the position of the limit roller to prevent the wire from floating out of the liquid.
The spinning efficiency is improved, the concentration of solidified liquid is changed to affect the spinning effect, and the stable production of the wire is ensured.
Smart Images
Figure CN223292716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coagulation baths, in particular to a coagulation bath used for wet spinning. Background Art
[0002] One of the main chemical fiber spinning methods, referred to as wet spinning, involves circulating the spinning solution through a pipe to the spinning machine, where it is metered by a metering pump and then passed through a candle filter and connecting tubes before entering the spinneret (cap). The spinneret is typically made of a gold-platinum alloy or a tantalum alloy. The spinneret features regularly spaced holes with a diameter of 0.05 to 0.08 mm. A thin stream of solution is extruded from the holes and enters a coagulation bath. The solvent in the solution diffuses into the coagulation bath, and the coagulant permeates the stream, causing the solution to reach a critical concentration, where it precipitates and forms fibers. Conventional coagulation baths typically place the coagulation solution directly into the bath. This can cause the solution concentration to fluctuate over time, significantly impacting subsequent spinning. Furthermore, spinnerets are often fixed, making it impossible to adjust the solution according to production needs. Therefore, we propose a coagulation bath for wet spinning. Utility Model Content
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide a coagulation bath for wet spinning. An electric telescopic rod is used to adjust the height of the spinneret. At the same time, an appropriate number of spinnerets can be installed according to different spinning requirements to improve work efficiency. The circulating coagulation liquid can also be adjusted in concentration in real time to prevent concentration changes from affecting subsequent spinning effects, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a coagulation bath for wet spinning, comprising a bath body and a liquid pump;
[0005] Trough body: Electric telescopic rods are fixed on both the front and rear sides. The top of the electric telescopic rod is connected to one side of the bottom surface of the bracket. An adjustment seat is slidably installed on the outside of the bracket. A spinneret is fixed on the bottom surface of the electric telescopic rod. The liquid pump is fixed on the left side of the trough body. The liquid outlet pipe of the liquid pump is connected to the liquid inlet of the liquid dispensing pipe. The liquid outlet of the liquid dispensing pipe is connected to the liquid inlet pipe of the spinneret. An adjustment unit is provided on the right side of the trough body.
[0006] It also includes a controller, which is arranged on the front side of the tank body. The input ends of the electric telescopic rod and the liquid pump are electrically connected to the output end of the controller, and the input end of the controller is electrically connected to the output end of the external power supply.
[0007] The adjustment seat is slidably installed on the outside of the bracket to facilitate the installation of a suitable number of spinnerets according to different spinning requirements. The electric telescopic rod is started to adjust the height of the spinneret in the tank body, which can effectively improve the spinning efficiency.
[0008] Furthermore, the regulating unit includes a concentrated liquid tank, a metering pump, a liquid outlet shell, a regulating box, a negative pressure pump and a liquid suction pipe. The regulating box is fixed on the right side of the tank body, and the front and rear sides of the regulating box are provided with a negative pressure pump. The liquid inlet of the negative pressure pump is connected with the liquid outlet pipe of the liquid suction pipe, and the liquid suction pipe is located inside the tank body. The right side of the regulating box is fixed with a concentrated liquid tank, and the bottom surface of the concentrated liquid box is installed with a metering pump. The liquid outlet pipe of the metering pump is connected with the right side of the regulating box, and the liquid outlet shell is fixed on the left side of the regulating box, and the liquid outlet shell is plugged into the through groove on the right side of the tank body. The input ends of the metering pump and the negative pressure pump are electrically connected to the output end of the controller. Starting the negative pressure pump will suck the coagulation liquid inside the tank body into the interior of the regulating box, and starting the metering pump will add the coagulation concentrated liquid. In this way, the concentration of the coagulation liquid can be adjusted during its circulation to prevent the concentration change from affecting the subsequent spinning effect.
[0009] Furthermore, the adjustment unit also includes a fixed plate, a refractometer, a mixing rack, a fixed shaft and a motor. The fixed plate is arranged on the top surface of the adjustment box, and the top surface of the fixed plate is installed with a refractometer. There are two motors and they are fixed on the right side of the adjustment box in front and back correspondence. The output shaft of the motor is connected to the right end of the fixed shaft. The mixing rack is evenly fixed on the outside of the fixed shaft. The input end of the refractometer and the motor is electrically connected to the output end of the controller. The refractometer can detect the concentration of the coagulant liquid, and the motor drives the mixing rack to rotate to stir the coagulant liquid.
[0010] Furthermore, it also includes fixed rails, slides and limiting rollers. There are four fixed rails and they are fixed in groups of two on the left and right sides of the tank body. A slide is slidably installed on the outer side of the fixed rail. The inner side of the slide is rotatably connected to the end of the limiting roller. The slide slides on the outer side of the fixed rail to adjust the position of the limiting roller, thereby preventing the silk thread from floating out of the liquid during the spinning process.
[0011] Furthermore, it also includes a fixing bolt and a mounting groove, wherein the fixing bolt is threadedly connected to the screw hole on the top surface of the adjustment seat, and the mounting groove is opened on the top surface inside the bracket, and the fixing bolt is rotated to fit into the mounting groove to fix the position of the adjustment seat.
[0012] Furthermore, it also includes lighting lamps, which are two and fixed at the top of the front and rear sides of the trough body respectively. The input end of the lighting lamp is electrically connected to the output end of the controller. The lighting lamp can illuminate the inside of the trough body, thereby facilitating personnel to check the condition of the silk thread.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the coagulation bath for wet spinning has the following advantages:
[0014] 1. The adjustment seat is slidably installed on the outside of the bracket to facilitate the installation of a suitable number of spinnerets according to different spinning requirements. The electric telescopic rod is started to adjust the height of the spinneret in the tank body, which can effectively improve the spinning efficiency.
[0015] 2. Start the negative pressure pump to suck the coagulation liquid inside the tank into the inside of the regulating box. The refractometer can detect the concentration of the coagulation liquid. According to the test results, start the quantitative pump to add the coagulation concentrate. The motor drives the mixing rack to rotate to stir the coagulation liquid. This can adjust the concentration of the coagulation liquid during its circulation to prevent the concentration change from affecting the subsequent spinning effect.
[0016] 3. The position of the limit roller is adjusted by sliding the slide on the outside of the fixed rail to prevent the silk thread from floating out of the liquid during the spinning process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the regulating box of the utility model;
[0019] Figure 3 For this utility model Figure 1 Schematic diagram of the locally enlarged structure at point A in the middle.
[0020] In the figure: 1 tank body, 2 adjustment unit, 21 concentrate tank, 22 metering pump, 23 liquid outlet shell, 24 adjustment box, 25 negative pressure pump, 26 pipette, 27 fixed plate, 28 refractometer, 29 mixing rack, 210 fixed shaft, 211 motor, 3 electric telescopic rod, 4 bracket, 5 adjustment seat, 6 spinneret, 7 liquid pump, 8 dispensing tube, 9 fixed rail, 10 slide, 11 limit roller, 12 fixing bolt, 13 mounting slot, 14 lighting lamp, 15 controller. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-3 , this embodiment provides a technical solution: a coagulation bath tank for wet spinning, comprising a tank body 1 and a liquid pump 7;
[0023] Tank body 1: The front and rear sides are both fixed with electric telescopic rods 3, the top of the electric telescopic rod 3 is connected to one side of the bottom of the bracket 4, the outer side of the bracket 4 is slidably installed with an adjustment seat 5, the bottom of the electric telescopic rod 3 is fixed with a spinneret 6, the liquid pump 7 is fixed to the left side of the tank body 1, the liquid outlet pipe of the liquid pump 7 is connected to the liquid inlet of the liquid separation pipe 8, the liquid outlet of the liquid separation pipe 8 is connected to the liquid inlet pipe of the spinneret 6, the right side of the tank body 1 is provided with an adjustment unit 2, the adjustment unit 2 includes a concentrated liquid tank 21, a quantitative pump 22, a liquid outlet shell 23, an adjustment The regulating box 24, the negative pressure pump 25 and the liquid pipe 26, the regulating box 24 is fixed to the right side of the tank body 1, the front and rear sides of the regulating box 24 are provided with a negative pressure pump 25, the liquid inlet of the negative pressure pump 25 is connected to the liquid outlet pipe of the liquid pipe 26, the liquid pipe 26 is located inside the tank body 1, the right side of the regulating box 24 is fixed with a concentrated liquid tank 21, the bottom surface of the concentrated liquid tank 21 is installed with a metering pump 22, the liquid outlet pipe of the metering pump 22 is connected to the right side of the regulating box 24, the liquid outlet shell 23 is fixed to the left side of the regulating box 24, and the liquid outlet shell 23 is connected to the The through slots on the right side of the tank body 1 are plugged in, and the input ends of the metering pump 22 and the negative pressure pump 25 are electrically connected to the output end of the controller 15. The negative pressure pump 25 is started to suck the coagulation liquid inside the tank body 1 into the inside of the regulating box 24, and the metering pump 22 is started to add the coagulation concentrate. This can regulate the concentration of the coagulation liquid during its circulation to prevent the concentration change from affecting the subsequent spinning effect. The regulating unit 2 also includes a fixed plate 27, a refractometer 28, a mixing frame 29, a fixed shaft 210 and a motor 211. Plate 27 is provided on the top surface of the regulating box 24. A refractometer 28 is mounted on the top surface of the fixed plate 27. Two motors 211 are fixed to the right side of the regulating box 24 in a front-to-rear manner. The output shaft of the motor 211 is connected to the right end of the fixed shaft 210. A mixing rack 29 is evenly fixed to the outside of the fixed shaft 210. The input ends of the refractometer 28 and the motor 211 are electrically connected to the output end of the controller 15. The refractometer 28 can detect the concentration of the coagulation liquid. The motor 211 drives the mixing rack 29 to rotate to stir the coagulation liquid.
[0024] Among them, it also includes a controller 15, which is arranged on the front side of the tank body 1, the input end of the electric telescopic rod 3 and the liquid pump 7 is electrically connected to the output end of the controller 15, and the input end of the controller 15 is electrically connected to the output end of the external power supply. The adjustment seat 5 is slidably installed on the outside of the bracket 4 to facilitate the installation of a suitable number of spinnerets 6 according to different spinning requirements. The electric telescopic rod 3 is started to adjust the height of the spinneret 6 in the tank body 1, which can effectively improve the spinning efficiency. It also includes a fixed rail 9, a slide 10 and a limiting roller 11. There are four fixed rails 9 and they are fixed on the left and right sides of the inside of the tank body 1 in pairs. The slide 10 is slidably installed on the outside of the fixed rail 9, and the inner side of the slide 10 is connected to the limiting roller 11. The end portion is rotatably connected, and the slide 10 slides on the outside of the fixed rail 9 to adjust the position of the limit roller 11, thereby preventing the silk thread from floating out of the liquid surface during the spinning process. It also includes a fixing bolt 12 and a mounting groove 13. The fixing bolt 12 is threadedly connected to the screw hole on the top surface of the adjusting seat 5. The mounting groove 13 is opened on the top surface inside the bracket 4. The fixing bolt 12 is rotated to fit into the mounting groove 13 to fix the position of the adjusting seat 5. It also includes a lighting lamp 14. There are two lighting lamps 14 and they are respectively fixed to the top of the front and rear side surfaces inside the tank body 1. The input end of the lighting lamp 14 is electrically connected to the output end of the controller 15. The lighting lamp 14 can illuminate the interior of the tank body 1, thereby facilitating personnel to check the condition of the silk thread.
[0025] The working principle of the coagulation bath tank for wet spinning provided by the present invention is as follows: first, the adjustment seat 5 is slidably installed on the outside of the bracket 4 to facilitate the installation of a suitable number of spinnerets 6 according to different spinning requirements, the fixing bolt 12 is turned to be stuck in the inside of the installation groove 13 to fix the position of the adjustment seat 5, the electric telescopic rod 3 is started to adjust the height of the spinneret 6 in the tank body 1, the liquid pump 7 is started to spray the liquid through the spinneret 6, and the sprayed liquid meets the coagulation liquid to form a silk thread, the slide 10 slides on the outside of the fixed rail 9 to adjust the position of the limit roller 11, thereby preventing the spinning process from The silk thread floats to the surface of the liquid, and at the same time, the negative pressure pump 25 is started to suck the coagulation liquid inside the tank body 1 into the inside of the regulating box 24. The refractometer 28 can detect the concentration of the coagulation liquid. According to the detection result, the quantitative pump 22 is started to add the coagulation concentrate. The motor 211 drives the mixing rack 29 to rotate to stir the coagulation liquid. This can regulate the concentration of the coagulation liquid during its circulation to prevent the concentration change from affecting the subsequent spinning effect. The set lighting lamp 14 can illuminate the inside of the tank body 1, so that personnel can check the condition of the silk thread conveniently.
[0026] It is worth noting that the controller 15 disclosed in the above embodiment uses the S7-200 model. The refractometer 28 can be freely configured according to the actual application scenario. It is recommended to use the CM-BASEα model refractometer, the 80M-03230C10-C servo motor for the motor 211, and the XQS-XTD-3048 model for the lighting 14. The controller 15 controls the metering pump 22, the negative pressure pump 25, the refractometer 28, the motor 211, the electric telescopic rod 3, the liquid pump 7, and the lighting 14 using methods commonly used in the prior art.
[0027] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A coagulation bath for wet spinning, characterized in that: It comprises a tank body (1) and a liquid pump (7); Tank body (1): An electric telescopic rod (3) is fixed to both the front and rear sides, the top of the electric telescopic rod (3) is connected to one side of the bottom surface of the bracket (4), an adjustment seat (5) is slidably mounted on the outside of the bracket (4), a spinneret (6) is fixed to the bottom surface of the electric telescopic rod (3), the liquid pump (7) is fixed to the left side of the tank body (1), the liquid outlet pipe of the liquid pump (7) is connected to the liquid inlet of the liquid dispensing pipe (8), the liquid outlet of the liquid dispensing pipe (8) is connected to the liquid inlet pipe of the spinneret (6), and an adjustment unit (2) is provided on the right side of the tank body (1); The invention further comprises a controller (15), wherein the controller (15) is arranged on the front side of the tank body (1), the input ends of the electric telescopic rod (3) and the liquid pump (7) are electrically connected to the output end of the controller (15), and the input end of the controller (15) is electrically connected to the output end of an external power supply.
2. The coagulation bath for wet spinning according to claim 1, characterized in that: The regulating unit (2) comprises a concentrated liquid tank (21), a metering pump (22), a liquid outlet housing (23), a regulating box (24), a negative pressure pump (25) and a liquid suction pipe (26). The regulating box (24) is fixed on the right side of the tank body (1). The front and rear sides of the regulating box (24) are both provided with negative pressure pumps (25). The liquid inlet of the negative pressure pump (25) is connected to the liquid outlet pipe of the liquid suction pipe (26). The liquid suction pipe (26) is located inside the tank body (1). A concentrated liquid tank (21) is fixed on the right side of the regulating box (24), a metering pump (22) is installed on the bottom of the concentrated liquid tank (21), a liquid outlet pipe of the metering pump (22) is communicated with the right side of the regulating box (24), the liquid outlet housing (23) is fixed on the left side of the regulating box (24), the liquid outlet housing (23) is plugged into the through groove on the right side of the tank body (1), and the input ends of the metering pump (22) and the negative pressure pump (25) are electrically connected to the output end of the controller (15).
3. The coagulation bath for wet spinning according to claim 1, characterized in that: The regulating unit (2) further comprises a fixed plate (27), a refractometer (28), a mixing rack (29), a fixed shaft (210) and a motor (211). The fixed plate (27) is arranged on the top surface of the regulating box (24). The refractometer (28) is mounted on the top surface of the fixed plate (27). Two motors (211) are fixed on the right side of the regulating box (24) in front and back correspondence. The output shaft of the motor (211) is connected to the right end of the fixed shaft (210). The mixing rack (29) is evenly fixed on the outside of the fixed shaft (210). The input ends of the refractometer (28) and the motor (211) are electrically connected to the output end of the controller (15).
4. The coagulation bath for wet spinning according to claim 1, characterized in that: The invention also includes a fixed rail (9), a slide (10) and a limiting roller (11). The fixed rails (9) are four in number and are fixed in pairs on the left and right sides of the interior of the trough (1). The slide (10) is slidably mounted on the outer side of the fixed rail (9). The inner side surface of the slide (10) is rotatably connected to the end of the limiting roller (11).
5. The coagulation bath for wet spinning according to claim 1, characterized in that: It also includes a fixing bolt (12) and a mounting groove (13), wherein the fixing bolt (12) is threadedly connected to the screw hole on the top surface of the adjustment seat (5), and the mounting groove (13) is opened on the top surface inside the bracket (4).
6. The coagulation bath for wet spinning according to claim 1, characterized in that: It also includes lighting lamps (14), two of which are fixed on the top ends of the front and rear side surfaces inside the tank body (1), and the input ends of the lighting lamps (14) are electrically connected to the output end of the controller (15).