Roadbed construction device
By introducing fixed components and heating and insulation components into the roadbed construction device, the problem of handheld labor and insufficient stirring at low temperatures is solved, and efficient and accurate concrete filling and quality assurance are achieved.
Patent Information
- Application Number
- CN202422509722.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing roadbed construction equipment requires hand-held labor when used, the frequent switching of the discharge nozzle is low efficiency, and the concrete is not stirred sufficiently under low temperature conditions, which affects the quality.
The fixing assembly and heating insulation assembly are adopted. The fixing assembly is achieved without hand-held operation through screws and ball bearings. The discharge assembly can adjust the discharge direction and speed. The heating insulation assembly ensures that the concrete is fully stirred at an appropriate temperature through an electric heating wire and an insulation cotton layer.
It improves construction accuracy and efficiency, ensures concrete quality, reduces manpower consumption and solidification risks, and enhances the practicality of the device.
Smart Images

Figure CN223292916U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of road construction, and in particular relates to a roadbed construction device. Background Art
[0002] Roadbed construction plays an extremely important role in road construction. The quality of the roadbed directly affects the overall quality, safety and service life of the road. A strong and durable roadbed is a basic requirement for road construction. The roadbed must ensure structural stability and be able to withstand the loads of vehicles and pedestrians to avoid collapse and deformation, especially dynamic loads. The roadbed needs to have good stability to cope with changes in various climatic conditions. A high-quality roadbed can reduce subsequent maintenance costs and improve economic benefits.
[0003] Chinese patent application number 202221803424.8 discloses a roadbed construction and maintenance device, comprising a base plate, a fixed cylinder fixed to the middle of the upper end face of the base plate, a tank body installed in the fixed cylinder, a feed hose installed at the bottom of the tank body extending out of the fixed cylinder, a discharge steel pipe fixed to the end of the feed hose away from the fixed cylinder, a fixed block fixed to the side of the end of the feed hose away from the feed hose, a rotating disk rotatably mounted on the lower end face of the fixed block, an annular groove formed on the upper end face of the rotating disk, a plurality of docking grooves formed in the annular groove, discharge nozzles of different specifications fixed to the lower ends of the plurality of docking grooves, and the end of the discharge steel pipe away from the feed hose extends into the annular groove and docks with one of the docking grooves. The roadbed construction and maintenance device can discharge materials through discharge nozzles of different specifications to extend into cracks of different sizes for grouting.
[0004] The above-mentioned patent has the following problems when used:
[0005] 1. When using the device, the staff needs to hold the grip part all the time to operate, which is laborious and has low precision. At the same time, the discharge nozzle needs to be frequently switched between different road cracks, which is time-consuming, laborious and inefficient.
[0006] 2. The tank of the device is not equipped with heating and insulation components. Using it at low temperatures may lead to insufficient mixing of concrete filler, reduced concrete quality and concrete agglomeration, which is not very practical. Utility Model Content
[0007] In order to solve the problems raised in the above background technology, the utility model provides a roadbed construction device, which has the characteristics of labor-saving, high precision, sufficient mixing and not easy to solidify.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a road subgrade construction device, comprising a base plate, a fixing cylinder provided on the top surface of the base plate, a tank body provided inside the fixing cylinder, a material delivery hose provided on one side of the tank body, a motor provided on the top of the tank body, a material feed port provided on one side of the motor, a power box provided on one side of the tank body, a fixing assembly provided on one side of the tank body, and a heating and insulation assembly provided on the outer wall of the tank body.
[0009] Preferably, the fixing assembly includes a fixing frame, a mounting plate, a concrete pump, a discharge assembly, a screw, a threaded plate, a guide tube and a ball bearing, wherein a fixing frame is provided on the top surface of the base plate, a screw is provided inside the fixing frame, a threaded plate is provided on the surface of the screw, a mounting plate is provided on one side surface of the threaded plate, a concrete pump is provided on the bottom surface of the mounting plate, a ball bearing is provided on the top of the mounting plate, a guide tube is provided on the top of the ball bearing, and a discharge assembly is provided on the end of the guide tube away from the ball bearing.
[0010] Preferably, the discharging assembly includes a support seat, a discharging nozzle, a guide plate, a baffle plate, a micro screw and a threaded block, wherein a threaded block is provided on one side surface of the guide tube, a micro screw is provided inside the threaded block, a baffle plate is provided on one side of the micro screw, a support seat is provided on one side of the baffle plate, a discharging nozzle is provided at the bottom of the guide tube, and a guide plate is provided at the bottom of the discharging nozzle.
[0011] Preferably, a slide rod is provided inside the fixing frame on the side of the mounting plate away from the threaded plate, and a sliding block is provided on the surface of the slide rod.
[0012] Preferably, the heating and insulation component includes a heat conducting block, a thermometer, an insulation cotton layer, an electric heating wire, a heat spreader and an asbestos mesh insulation layer, wherein a heat spreader is provided on the inner wall of the tank body, an electric heating wire is provided inside the heat spreader, a heat conducting block is provided on the top of the heat spreader, a thermometer is provided on the outer wall of the tank body, an insulation cotton layer is provided on the bottom of the thermometer, and an asbestos mesh insulation layer is provided on the top of the thermometer.
[0013] Preferably, fastening bolts are provided at the contact point between the asbestos mesh insulation layer and the insulation wool layer.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The utility model sets a fixed component, which makes it possible for workers to not hold the gripping part during continuous operation, while improving the operation accuracy. At the same time, the discharge speed can be adjusted according to construction needs, thereby enhancing the applicability of the device and improving its practicality.
[0016] 2. The utility model heats and insulates the concrete filler inside the tank by setting a heating and heat-insulating component, so that the concrete is at the most suitable temperature. At the same time, the concrete filler is mixed more fully, thereby improving the quality of the concrete and the operating quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of the fixing assembly of the utility model;
[0019] Figure 3 This is a cross-sectional view of the discharge assembly of the utility model;
[0020] Figure 4 It is a cross-sectional view of the heating and heat preservation component of the present invention.
[0021] In the figure: 1. Base plate; 2. Fixed cylinder; 3. Fixed assembly; 31. Fixed frame; 32. Mounting plate; 33. Concrete pump; 34. Discharge assembly; 341. Support seat; 342. Discharge nozzle; 343. Guide plate; 344. Baffle plate; 345. Micro screw; 346. Threaded block; 35. Screw; 36. Threaded plate; 37. Guide pipe; 38. Ball bearing; 4. Feed hose; 5. Heating and insulation assembly; 51. Heat conducting block; 52. Thermometer; 53. Insulation cotton layer; 54. Heating wire; 55. Heat spreader; 56. Asbestos mesh insulation layer; 6. Tank body; 7. Feed inlet; 8. Motor; 9. Power box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Example 1
[0024] See also Figure 1-4 The utility model provides the following technical solutions: a road subgrade construction device, comprising a base plate 1, a fixed cylinder 2 is provided on the top surface of the base plate 1, a tank body 6 is provided inside the fixed cylinder 2, a material delivery hose 4 is provided on one side of the tank body 6, a motor 8 is provided on the top of the tank body 6, a material feed port 7 is provided on one side of the motor 8, a power box 9 is provided on one side of the tank body 6, a fixed component 3 is provided on one side of the tank body 6, and a heating and insulation component 5 is provided on the outer wall of the tank body 6.
[0025] Specifically, the fixing assembly 3 includes a fixing frame 31, a mounting plate 32, a concrete pump 33, a discharge assembly 34, a screw 35, a threaded plate 36, a guide tube 37 and a ball bearing 38, wherein the fixing frame 31 is provided on the top surface of the base plate 1, the screw 35 is provided inside the fixing frame 31, the surface of the screw 35 is provided with a threaded plate 36, the side surface of the threaded plate 36 is provided with a mounting plate 32, the bottom surface of the mounting plate 32 is provided with a concrete pump 33, the top of the mounting plate 32 is provided with a ball bearing 38, the top of the ball bearing 38 is provided with a guide tube 37, and the end of the guide tube 37 away from the ball bearing 38 is provided with the discharge assembly 34.
[0026] By adopting the above technical solution, when using the fixing component 3, the screw 35 can be driven to rotate by turning the knob, and the screw 35 then drives the threaded plate 36 and the mounting plate 32 to move synchronously. After adjusting the height, the ball bearing 38 can be rotated according to actual conditions to adjust the discharge direction of the discharge component 34. After the direction adjustment is completed, the concrete pump 33 can be started. The concrete pump 33 extracts concrete from the inside of the tank body 6 through the guide pipe 37 and finally discharges it from the discharge component 34. This achieves the goal that the operator does not need to hold the device for a long time to operate. At the same time, the discharge component 34 can also be adjusted to control the discharge speed, so that the guide plate 343 can better allow the filler to penetrate into the cracks in the road surface, thereby improving the working accuracy of the device and improving the work quality.
[0027] Specifically, the discharge assembly 34 includes a support seat 341, a discharge nozzle 342, a guide plate 343, a baffle plate 344, a micro screw 345 and a threaded block 346, wherein a threaded block 346 is provided on one side surface of the guide tube 37, a micro screw 345 is provided inside the threaded block 346, a baffle plate 344 is provided on one side of the micro screw 345, a support seat 341 is provided on one side of the baffle plate 344, a discharge nozzle 342 is provided at the bottom of the guide tube 37, and a guide plate 343 is provided at the bottom of the discharge nozzle 342.
[0028] By adopting the above-mentioned technical solution, when using the discharge component 34, the discharge speed can be adjusted according to the different cracks in the road surface. During adjustment, the rotating block drives the micro screw 345 to rotate, so that the micro screw 345 pushes the baffle plate 344 close to the support seat 341, thereby realizing the control of the concrete discharge speed, so that the concrete filler can more fully fill the road surface cracks through the guide plate 343. At the same time, the top outer wall of the discharge nozzle 342 and the bottom internal contact of the guide tube 37 are both provided with threads. Therefore, when the discharge nozzle 342 needs to be cleaned and replaced, it can be cleaned and replaced directly, thereby improving the practicality of the device.
[0029] Specifically, a slide rod is provided inside the fixing frame 31 on the side of the mounting plate 32 away from the threaded plate 36 , and a sliding block is provided on the surface of the slide rod.
[0030] By adopting the above technical solution, when the screw 35 drives the threaded plate 36 and the mounting plate 32 to move, the slider on one side of the mounting plate 32 moves synchronously on the slide rod surface, ensuring the synchronous movement of both sides of the mounting plate 32 and improving the stability of the device.
[0031] When using this embodiment: When using the fixing component 3, the screw 35 can be driven to rotate by turning the knob, and the screw 35 then drives the threaded plate 36 and the mounting plate 32 to move synchronously. After adjusting the height, the ball bearing 38 can be rotated according to actual conditions to adjust the discharge direction of the discharge component 34. After the direction adjustment is completed, the concrete pump 33 can be started. The concrete pump 33 extracts concrete from the inside of the tank body 6 through the guide pipe 37 and finally discharged from the discharge component 34, realizing that the operator does not need to hold the device for a long time to operate. At the same time, the discharge component 34 can also be adjusted to control the discharge speed, so that the guide plate 343 can better allow the filler to penetrate into the cracks in the road surface, thereby improving the working accuracy of the device and improving the work quality. When using the discharge component 34, The discharging speed can be adjusted according to the different cracks in the road surface. During adjustment, the rotating block drives the micro screw 345 to rotate, so that the micro screw 345 pushes the baffle plate 344 close to the support seat 341, so as to realize the control of the concrete discharging speed, so that the concrete filler can more fully fill the road surface cracks through the guide plate 343. At the same time, the top outer wall of the discharge nozzle 342 and the bottom inner contact point of the guide tube 37 are provided with threads. Therefore, when the discharge nozzle 342 needs to be cleaned and replaced, it can be cleaned and replaced directly, which improves the practicality of the device. When the screw 35 drives the threaded plate 36 and the mounting plate 32 to move, the slider on one side of the mounting plate 32 moves synchronously on the slide rod surface, ensuring the synchronous movement of both sides of the mounting plate 32, thereby improving the stability of the device.
[0032] Example 2
[0033] The difference between this embodiment and embodiment 1 is that: specifically, the heating and insulation component 5 includes a heat conducting block 51, a thermometer 52, an insulation cotton layer 53, an electric heating wire 54, a heat spreader 55 and an asbestos mesh insulation layer 56, wherein the inner wall of the tank body 6 is provided with a heat spreader 55, the interior of the heat spreader 55 is provided with an electric heating wire 54, the top of the heat spreader 55 is provided with a heat conducting block 51, the outer wall of the tank body 6 is provided with a thermometer 52, the bottom of the thermometer 52 is provided with an insulation cotton layer 53, and the top of the thermometer 52 is provided with an asbestos mesh insulation layer 56.
[0034] By adopting the above technical solution, when using the heating and insulation component 5, the concrete filler inside the tank body 6 is heated more evenly under the action of the electric heating wire 54 and the heat plate 55. At the same time, the increased temperature also makes the mixing of the concrete more sufficient. The outer wall of the tank body 6 is provided with a thermal insulation cotton layer 53, which can continuously and effectively insulate the concrete inside the tank body 6. The asbestos mesh insulation layer 56 can further insulate the top of the tank body 6. At the same time, during the heating and insulation process, the operator can observe the temperature inside the tank body 6 in real time through the thermometer 52, so that the concrete is mixed more fully, and further prevent the concrete from caking and solidifying, thereby improving the practicality of the device.
[0035] Specifically, fastening bolts are provided at the contact point between the asbestos mesh insulation layer 56 and the insulation wool layer 53 .
[0036] By adopting the above technical solution, when the thermal insulation effect of the asbestos mesh thermal insulation layer 56 and the thermal insulation cotton layer 53 is not good, the thermal insulation material can be inspected and replaced directly by removing the fastening bolts, thereby improving the efficiency of inspection and replacement.
[0037] When this embodiment is in use: When the heating and insulation component 5 is used, the concrete filler inside the tank body 6 is heated more evenly under the action of the electric heating wire 54 and the heat diffusion plate 55. At the same time, the temperature increase also makes the mixing of the concrete more sufficient. The outer wall of the tank body 6 is provided with a thermal insulation cotton layer 53, which can continuously and effectively insulate the concrete inside the tank body 6. The asbestos mesh insulation layer 56 can further insulate the top of the tank body 6. At the same time, during the heating and insulation process, the operator can observe the temperature inside the tank body 6 in real time through the thermometer 52, so that the concrete is mixed more fully and further prevented from agglomerating and solidifying, thereby improving the practicality of the device. When the insulation effect of the asbestos mesh insulation layer 56 and the thermal insulation cotton layer 53 is poor, the insulation material can be directly repaired and replaced by removing the fastening bolts, thereby improving the efficiency of repair and replacement.
[0038] The concrete pump 33 in the present invention is an existing disclosed technology, and the selected model is SY-HB-3.
[0039] The structure and use principle of the fixing cylinder 2 and the tank body 6 in the present utility model have been disclosed in a roadbed construction and maintenance device disclosed in Chinese patent application No. 202221803424.8.
[0040] The working principle and use process of the utility model are as follows: the utility model is aimed at adjusting the roadbed construction maintenance device. When using the fixing component 3, the screw 35 can be driven to rotate by turning the knob, and the screw 35 then drives the threaded plate 36 and the mounting plate 32 to move synchronously. After adjusting the height, the ball bearing 38 can be rotated according to actual conditions to adjust the discharge direction of the discharge component 34. After the direction adjustment is completed, the concrete pump 33 can be started. The concrete pump 33 extracts concrete from the inside of the tank body 6 and passes through the guide pipe 37 and is finally discharged from the discharge component 34, realizing that the operator does not need to hold the device for a long time to operate. At the same time, the discharging assembly 34 can also be adjusted to control the discharging speed, so that the guide plate 343 can better allow the filler to penetrate into the cracks in the road surface, thereby improving the working accuracy of the device and improving the working quality. When using the discharging assembly 34, the discharging speed can be adjusted according to the different cracks in the road surface. During adjustment, the rotating block drives the micro screw 345 to rotate, so that the micro screw 345 pushes the baffle plate 344 close to the support seat 341, thereby realizing the control of the concrete discharging speed, so that the concrete filler can more fully fill the cracks in the road surface through the guide plate 343. At the same time, the top outer wall of the discharging nozzle 342 and the guide plate The bottom internal contact of the material pipe 37 is provided with a thread, so when the discharge nozzle 342 needs to be cleaned and replaced, it can be cleaned and replaced directly, which improves the practicality of the device. When the screw 35 drives the threaded plate 36 and the mounting plate 32 to move, the slider on one side of the mounting plate 32 moves synchronously on the slide rod surface, ensuring the synchronous movement of both sides of the mounting plate 32, thereby improving the stability of the device. The utility model is adjusted for the roadbed construction and maintenance device. When using the heating and heat preservation component 5, the concrete filler inside the tank body 6 is heated more evenly under the action of the electric heating wire 54 and the heat plate 55. At the same time, the temperature increase also makes the concrete filler inside the tank body 6 more evenly heated. The concrete is mixed more fully. The outer wall of the tank body 6 is provided with a thermal insulation cotton layer 53, which can continuously and effectively insulate the concrete inside the tank body 6. The asbestos mesh thermal insulation layer 56 can further insulate the top of the tank body 6. At the same time, during the heating and insulation process, the operator can observe the temperature inside the tank body 6 in real time through the thermometer 52, so that the concrete is mixed more fully, and further prevent the concrete from agglomerating and solidifying, thereby improving the practicality of the device. When the thermal insulation effect of the asbestos mesh thermal insulation layer 56 and the thermal insulation cotton layer 53 is not good, the thermal insulation material can be directly repaired and replaced by removing the fastening bolts, thereby improving the efficiency of repair and replacement.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roadbed construction device, comprising a base plate (1), a fixed cylinder (2) provided on the top surface of the base plate (1), a tank body (6) provided inside the fixed cylinder (2), a material delivery hose (4) provided on one side of the tank body (6), a motor (8) provided on the top of the tank body (6), a material feed port (7) provided on one side of the motor (8), and a power supply box (9) provided on one side of the tank body (6), characterized in that: A fixing assembly (3) is provided on one side of the tank body (6), and a heating and heat preservation assembly (5) is provided on the outer wall of the tank body (6); The fixing assembly (3) comprises a fixing frame (31), a mounting plate (32), a concrete pump (33), a discharging assembly (34), a screw (35), a threaded plate (36), a material guide pipe (37) and a ball bearing (38), wherein the fixing frame (31) is provided on the top surface of the base plate (1), the screw (35) is provided inside the fixing frame (31), the surface of the screw (35) is provided with a threaded plate (36), a side surface of the threaded plate (36) is provided with a fixing plate (32), the bottom surface of the fixing plate (32) is provided with a concrete pump (33), the top of the fixing plate (32) is provided with a ball bearing (38), the top of the ball bearing (38) is provided with a material guide pipe (37), and the end of the material guide pipe (37) away from the ball bearing (38) is provided with the discharging assembly (34); The discharging assembly (34) comprises a support seat (341), a discharging nozzle (342), a guide plate (343), a baffle plate (344), a micro screw (345) and a threaded block (346), wherein a threaded block (346) is provided on one side surface of the guide tube (37), a micro screw (345) is provided inside the threaded block (346), a baffle plate (344) is provided on one side of the micro screw (345), a support seat (341) is provided on one side of the baffle plate (344), a discharging nozzle (342) is provided at the bottom of the guide tube (37), and a guide plate (343) is provided at the bottom of the discharging nozzle (342).
2. A roadbed construction device according to claim 1, characterized in that: A slide rod is provided inside the fixing frame (31) on the side of the mounting plate (32) away from the threaded plate (36), and a sliding block is provided on the surface of the slide rod.
3. A roadbed construction device according to claim 1, characterized in that: The heating and heat-insulating component (5) comprises a heat-conducting block (51), a thermometer (52), a heat-insulating cotton layer (53), an electric heating wire (54), a heat-sinking plate (55) and an asbestos mesh heat-insulating layer (56), wherein the inner wall of the tank body (6) is provided with a heat-sinking plate (55), the interior of the heat-sinking plate (55) is provided with an electric heating wire (54), the top of the heat-sinking plate (55) is provided with a heat-conducting block (51), the outer wall of the tank body (6) is provided with a thermometer (52), the bottom of the thermometer (52) is provided with a heat-insulating cotton layer (53), and the top of the thermometer (52) is provided with an asbestos mesh heat-insulating layer (56).
4. A roadbed construction device according to claim 3, characterized in that: The contact point between the asbestos mesh insulation layer (56) and the insulation cotton layer (53) is provided with a fastening bolt.
Citation Information
Patent Citations
Roadbed construction maintenance device
CN217948723U