Auxiliary device for mounting railway box girder support
Through the combination of support frame, lifting parts, rotating shafts, turntables and clamping components, the stability problems during the installation of railway box girder support are solved, achieving a more efficient and safe installation effect.
Patent Information
- Application Number
- CN202422746850.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the prior art, the railway box girder support has insufficient stability during the installation process, which is prone to alignment deviation due to shaking and collision, which affects installation efficiency and safety.
An auxiliary device including a support frame, lifting member, rotating shaft, turntable, clamping assembly and locking structure is designed to adjust the height through the lifting member, adjust the angle of the rotating shaft and turntable, and fix the railway box girder support using the clamping member to ensure its stability during the installation process.
It improves the stability of railway box girder support during installation, reduces shaking and collision, and improves installation accuracy and safety.
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Figure CN223292956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge construction equipment, in particular to an auxiliary device for installing railway box girder supports. Background Art
[0002] At present, domestic railway box girder supports are basically installed using mobile forklifts. Forklifts can assist in the installation of supports. In order to reduce manpower input and reduce potential safety hazards during use, other auxiliary devices are often used to complete the installation work.
[0003] Patent publication number CN117963750A discloses an auxiliary device for the installation of railway box girder supports. In the process of controlling the docking installation of the railway box girder support and the box girder embedded plate, when the height is insufficient, the second cylinder is activated to drive the entire installation plate to rise, thereby driving the upper disc to rise until the railway box girder support and the box girder embedded plate are in contact. When the hole position is inaccurate due to angle reasons, the user can activate the third cylinder to enable the gear rod on its output end to move accordingly. During the process, the slide rail on the back of the gear rod can cooperate with the sliding sleeve to maintain the stability of the movement. Qualitative, and at the same time, the tooth grooves on the surface of the gear rod drive the gear to rotate. Under the action of the connecting shaft, the pad can drive the entire upper disc and the railway box girder support on its surface to rotate until the hole positions are aligned. During the docking and installation of the railway box girder support, since the device does not have a clamping structure, the railway box girder support may shake slightly when it is adjusted, and since the conditions at the construction site are relatively complicated, human collisions may occur, which may cause the railway box girder support that has completed the alignment task to deviate again, requiring the staff to align and adjust the railway box girder support again.
[0004] In view of this, how to improve the stability of railway box girder supports during the docking and installation process of railway box girder supports has become a technical problem that technical personnel in this field urgently need to solve. Utility Model Content
[0005] In order to overcome the above-mentioned shortcomings, the utility model aims to provide an auxiliary device for installing railway box girder supports.
[0006] In order to achieve the above-mentioned purpose, the technical solution of the utility model is: an auxiliary device for installing a railway box girder support, comprising:
[0007] A support frame, at least one lifting member is arranged on the upper end of the support frame;
[0008] a mounting plate connected to the lifting member;
[0009] A first rotating shaft, one end of which is rotatably connected to the mounting plate, and the other end of which is connected to a turntable, wherein the turntable is used to place a railway box girder support;
[0010] a locking structure disposed on the first rotating shaft and operable to lock the first rotating shaft;
[0011] The clamping assembly is arranged at the upper end of the turntable and is used for selectively clamping the railway box girder support.
[0012] Furthermore, one end of the first rotating shaft is rotatably connected to the mounting plate through a bearing, the other end of the first rotating shaft is fixedly connected to a pad, the upper end of the pad is fixedly connected to the rotating disk, and the first rotating shaft is fixedly connected to the locking structure.
[0013] Furthermore, the clamping assembly includes a bearing seat, a rotating rod, a transmission motor, a slider, a push-pull rod and a clamping plate. Both ends of the rotating rod are rotatably connected to the bearing seat. Two threaded sections with opposite thread rotation directions are provided on both sides of the rotating rod. The bearing seat and the turntable are detachably connected. The output shaft of the transmission motor and the end of one end of the rotating rod are transmission-connected. The two opposite threaded sections are threadedly connected to the slider. One end of the push-pull rod is hinged to the slider, and the other end of the push-pull rod is hinged to the clamping plate. The two groups of push-pull rods are of equal length and are arranged in an eight-shaped shape. The clamping plates are oppositely provided with blocking plates, and the blocking plates are fixedly connected to the mounting plate.
[0014] Furthermore, the upper end of the mounting plate is detachably connected to a plurality of sleeves in a circular array, and the plurality of sleeves are rotatably connected to a plurality of pulleys in a one-to-one correspondence, and the pulleys are slidably connected to the lower end of the turntable.
[0015] Furthermore, the side wall of the support frame is fixedly connected to a placing plate, a rotating motor is fixedly connected to the placing plate, a connecting rod is provided at the upper end of the placing plate in the vertical direction, the output shaft of the rotating motor passes through the placing plate and is transmission-connected to the connecting rod, the connecting rod is hinged to a movable rod at one end away from the placing plate, a telescopic part is provided between the connecting rod and the movable rod, and the telescopic part and the connecting rod, as well as the telescopic part and the movable rod are all hingedly connected, a lifting ring is provided at one end of the movable rod away from the connecting rod, a lifting rope is wrapped around the lifting ring, and a hook is sleeved on the end of the lifting rope away from the lifting ring, and the hook is used to lift the railway box girder support to be installed.
[0016] Furthermore, the locking structure is a ratchet structure, the first rotating shaft and the ratchet are fixedly connected, and the second rotating shaft rotatably connected to the pawl and the fixing seat connected to the spring are both fixedly connected to the mounting plate.
[0017] Furthermore, a crash pad is provided on the side wall of the clamping plate facing the blocking plate.
[0018] Furthermore, a plurality of wheels are fixedly mounted on the lower end of the support frame.
[0019] Compared with the prior art, the present invention has at least the following advantages: during the docking and installation of the railway box girder supports, the height of the railway box girder supports is adjusted by the lifting member, and the angle of the railway box girder supports is adjusted by rotating the turntable, the locking structure can operably lock the first rotating shaft, so that the turntable can remain in a relatively static state when not in operation, and the railway box girder supports placed on the turntable are fixed by the clamping structure, so that the railway box girder supports can remain in a stable state during the height adjustment and angle adjustment processes, thereby making it easier for workers to install. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 This is a schematic diagram of the overall structure of the auxiliary device for installing railway box girder supports according to the present invention;
[0022] Figure 2 This is a partial structural diagram of the auxiliary device for installing railway box girder supports according to the present invention;
[0023] Figure 3 This is a schematic diagram of the structure of the turntable and clamping assembly of the utility model.
[0024] Figure numerals: 1. support frame; 2. lifting member; 3. mounting plate; 4. first rotating shaft; 5. turntable; 6. pad; 7. bearing seat; 8. rotating rod; 9. transmission motor; 10. slider; 11. push-pull rod; 12. clamping plate; 13. blocking plate; 14. sleeve; 15. pulley; 16. placement plate; 17. connecting rod; 18. movable rod; 19. telescopic member; 20. lifting rope; 21. hook; 22. ratchet; 23. pawl; 24. second rotating shaft; 25. spring; 26. fixing seat; 27. wheel; 28. anti-collision pad. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] Reference Figure 1 The utility model provides an auxiliary device for installing a railway box girder support, comprising: four lifting members 2 are arranged on the upper end of a support frame 1, the support frame 1 is welded with high-strength steel to ensure the stability and load-bearing capacity of the overall structure, the four lifting members 2 are lifted and lowered synchronously, and the number of lifting members 2 is not specifically limited, the number of lifting members 2 can be one or more, the lifting members 2 are used to adjust the height of a mounting plate 3, the lifting members 2 are cylinders, and the control system of the cylinder adopts a servo valve, which can achieve precise lifting control and speed adjustment; the mounting plate 3 is connected to the lifting members 2, and the surface of the mounting plate 3 is sandblasted and coated with anti-corrosion paint to improve its corrosion resistance and service life; one end of a first rotating shaft 4 is rotatably connected to the mounting plate 3, and the other end is connected to a turntable 5, which is used to place the railway box girder support, and the turntable 5 is made of high-strength aluminum alloy material, which has the characteristics of light weight, high strength, and corrosion resistance; a locking structure is arranged on the first rotating shaft 4 and can operably lock the first rotating shaft 4; a clamping assembly is arranged on the upper end of the turntable 5 to selectively clamp the railway box girder support.
[0028] Reference Figure 2 One end of the first rotating shaft 4 is rotatably connected to the mounting plate 3 through a bearing (not shown in the figure), and the other end of the first rotating shaft 4 is fixedly connected to a pad 6, and the upper end of the pad 6 is fixedly connected to the turntable 5. The design of the pad 6 increases the stability of the first rotating shaft 4, and is fixedly connected to the turntable 5 to ensure that the turntable 5 does not shake during rotation. The first rotating shaft 4 is fixedly connected to the locking structure.
[0029] Reference Figure 3 The clamping assembly includes a bearing seat 7, a rotating rod 8, a transmission motor 9, a slider 10, a push-pull rod 11 and a clamping plate 12. Both ends of the rotating rod 8 are rotatably connected to the bearing seat 7. Two threaded sections with opposite thread rotation directions are provided on both sides of the rotating rod 8. The bearing seat 7 and the turntable 5 are detachably connected. The output shaft of the transmission motor 9 is transmission-connected to the end of one end of the rotating rod 8. The transmission motor 9 is equipped with a reducer (not shown in the figure). The two opposite threaded sections are threadedly connected to the slider 10. One end of the push-pull rod 11 is hinged to the slider 10, and the other end of the push-pull rod 11 is hinged to the clamping plate 12. The two sets of push-pull rods 11 are equal in length and are arranged in an eight-shaped shape. The clamping plate 12 is oppositely provided with a blocking plate 13, and the blocking plate 13 is fixedly connected to the mounting plate 3.
[0030] Reference Figure 2The upper end of the mounting plate 3 is detachably connected to a plurality of sleeves 14 in a circular array, and the sleeves 14 are rotatably connected to a plurality of pulleys 15 in a one-to-one correspondence. The pulleys 15 are slidably connected to the lower end of the turntable 5, thereby reducing the friction resistance when the turntable 5 rotates, and the design of the pulleys 15 ensures that the turntable 5 can rotate smoothly.
[0031] Reference Figure 1-2 The side wall of the support frame 1 is fixedly connected to a placing plate 16, and a rotating motor (not shown in the figure) is fixedly connected to the placing plate 16. A connecting rod 17 is provided at the upper end of the placing plate 16 in the vertical direction, and the output shaft of the rotating motor passes through the placing plate 16 and is transmission-connected to the connecting rod 17. The connecting rod 17 is hinged to the end of the placing plate 16 and the movable rod 18, and a telescopic member 19 is provided between the connecting rod 17 and the movable rod 18. The telescopic member 19 is a hydraulic telescopic rod, and the telescopic member 19 and the connecting rod 17, as well as the telescopic member 19 and the movable rod 18 are all hingedly connected. The telescopic member 19 has the characteristics of large thrust, long stroke and smooth operation, which can realize the precise lifting and swinging of the hook 21. A lifting ring is provided at one end of the movable rod 18 away from the connecting rod 17, and a lifting rope 20 is wrapped around the lifting ring. The end of the lifting rope 20 away from the lifting ring is sleeved with a hook 21, and the hook 21 lifts the railway box girder support to be installed through a sling (not shown in the figure).
[0032] The locking structure is a ratchet structure, the first rotating shaft 4 and the ratchet 22 are fixedly connected, the second rotating shaft 24 to which the pawl 23 is rotatably connected and the fixing seat 26 connected to the spring 25 are both fixedly connected to the mounting plate 3. When the pawl 23 is stuck in the tooth groove of the ratchet 22, the spring 25 uses its elastic potential energy to push the pawl 23, thereby preventing the ratchet 22 from continuing to rotate or rotating in the opposite direction, thereby completing the locking task of the first rotating shaft 4. The ratchet structure is a prior art and will not be described in detail here.
[0033] Reference Figure 3 A crash pad 28 is provided on the side wall of the clamping plate 12 facing the blocking plate 13 .
[0034] Reference Figure 1 A plurality of wheels 27 are fixedly mounted on the lower end of the support frame 1. The wheels 27 are universal wheels with a locking function, which can easily move the entire device and fix its position.
[0035] The working principle of the utility model is as follows: when in use, the staff starts the rotating motor and adjusts the angle of the connecting rod 17 so that the lifting rope 20 connected to the movable rod 18 is located above the railway box girder support to be installed. At this time, the telescopic part 19 is started to drive the lifting rope 20 to move downward, and the staff fixes the railway box girder support through the sling hung on the hook 21, and starts the telescopic part 19 and the rotating motor again to place the railway box girder support on the turntable 5 so that one end of the railway box girder support abuts the side wall of the blocking plate 13, and then starts the transmission motor 9. The two sliders 10 on the opposite threaded sections move relative to each other, and the clamping plate 12 is driven to move toward the direction of the railway box girder support to be installed through the push-pull rod 11. When the anti-collision pad 28 on the clamping plate 12 abuts against the other end of the railway box girder support, the clamping task of the railway box girder support is completed.
[0036] The staff moves the device to the bottom of the box girder embedded plate and locks the device with the wheels 27. In the case of insufficient height, the lifting member 2 is started to drive the installation plate 3 to lift until the railway box girder support and the box girder embedded plate are in contact. When the hole position is inaccurate due to the angle, the staff rotates the turntable 5 to adjust the angle until the hole position is aligned, and then the alignment installation work can be carried out.
[0037] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
[0038] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.
Claims
1. An auxiliary device for installing railway box girder supports, characterized in that: include: A support frame (1) having at least one lifting member (2) disposed on its upper end; a mounting plate (3) connected to the lifting member (2); A first rotating shaft (4), one end of which is rotatably connected to the mounting plate (3), and the other end of which is connected to a turntable (5), wherein the turntable (5) is used to place a railway box girder support; A locking structure, which is arranged on the first rotating shaft (4) and can operably lock the first rotating shaft (4); A clamping assembly is arranged at the upper end of the turntable (5) and is used for selectively clamping the railway box girder support.
2. The auxiliary device for installing railway box girder supports according to claim 1, characterized in that: One end of the first rotating shaft (4) is rotatably connected to the mounting plate (3) via a bearing, the other end of the first rotating shaft (4) is fixedly connected to a pad (6), the upper end of the pad (6) is fixedly connected to the rotating disk (5), and the first rotating shaft (4) is fixedly connected to the locking structure.
3. The auxiliary device for installing railway box girder supports according to claim 2, characterized in that: The clamping assembly includes a bearing seat (7), a rotating rod (8), a transmission motor (9), a slider (10), a push-pull rod (11) and a clamping plate (12), both ends of the rotating rod (8) are rotatably connected to the bearing seat (7), two threaded sections with opposite thread rotation directions are provided on both sides of the rotating rod (8), the bearing seat (7) and the turntable (5) are detachably connected, the output shaft of the transmission motor (9) and the end of one end of the rotating rod (8) are transmission-connected, the two opposite threaded sections are threadedly connected to the slider (10), one end of the push-pull rod (11) is hinged to the slider (10), and the other end of the push-pull rod (11) is hinged to the clamping plate (12), the two groups of push-pull rods (11) are of equal length and are arranged in an eight-shaped shape, the clamping plate (12) is relatively provided with a blocking plate (13), and the blocking plate (13) is fixedly connected to the mounting plate (3).
4. The auxiliary device for installing railway box girder supports according to claim 2, characterized in that: The upper end of the mounting plate (3) is provided with a plurality of sleeves (14) in a circular array and detachably connected thereto. The plurality of sleeves (14) are rotatably connected thereto in a one-to-one correspondence. The pulleys (15) are slidably connected to the lower end of the turntable (5).
5. The auxiliary device for installing railway box girder supports according to claim 2, characterized in that: The side wall of the support frame (1) is fixedly connected with a placement plate (16), and a rotating motor is fixedly connected inside the placement plate (16). A connecting rod (17) is provided at the upper end of the placement plate (16) in the vertical direction. The output shaft of the rotating motor passes through the placement plate (16) and is transmission-connected with the connecting rod (17). The end of the connecting rod (17) away from the placement plate (16) is hinged with a movable rod (18). A telescopic member (19) is provided between the connecting rod (17) and the movable rod (18). The telescopic member (19) and the connecting rod (17) and the telescopic member (19) and the movable rod (18) are all hingedly connected. The end of the movable rod (18) away from the connection rod (17) is provided with a lifting ring, and a lifting rope (20) is wound around the lifting ring. The end of the lifting rope (20) away from the lifting ring is sleeved with a hook (21). The hook (21) is used to lift the railway box girder support to be installed.
6. The auxiliary device for installing railway box girder supports according to claim 2, characterized in that: The locking structure is a ratchet structure, wherein the first rotating shaft (4) and the ratchet (22) are fixedly connected, and the second rotating shaft (24) rotatably connected to the pawl (23) and the fixing seat (26) connected to the spring (25) are both fixedly connected to the mounting plate (3).
7. The auxiliary device for installing railway box girder supports according to claim 3, characterized in that: A crash pad (28) is provided on the side wall of the clamping plate (12) facing the blocking plate (13).
8. The auxiliary device for installing railway box girder supports according to any one of claims 1 to 7, characterized in that: A plurality of wheels (27) are fixedly mounted on the lower end of the support frame (1).
Citation Information
Patent Citations
Auxiliary device for mounting railway box girder support
CN117963750A