Stirring and heating device for high-viscosity liquid

Abstract

The utility model relates to the technical field of material stirring, and discloses a high-viscosity liquid stirring and heating device which comprises a rack, a motor is installed on the rack, a heat preservation outer cover and an inner container are fixed on the rack, the heat preservation outer cover is arranged outside the inner container in a covering mode, an interlayer is formed between the heat preservation outer cover and the inner container, and the motor is installed on the rack. An interlayer is formed in the inner container, a heat-conducting medium is accumulated in the interlayer, an electric heating wire is installed in the interlayer between the heat preservation outer cover and the inner container and is immersed in the heat-conducting medium, two installation frames which are arranged up and down are fixed to the inner wall of the inner container, and a rotating shaft is arranged in the inner container and penetrates through the two installation frames. According to the utility model, the electric heating wire is used for heating the heat-conducting oil in the interlayer, so that the uniform heating effect on the liner is realized, the uniform temperature distribution of the liquid in the liner is ensured, and the heating efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material stirring, in particular to a stirring and heating device for high-viscosity liquid. Background Art

[0002] High-viscosity liquids usually have greater viscosity and fluidity, so special techniques and methods are required during the heating and stirring process to ensure that the liquid can be evenly heated and fully stirred.

[0003] Stirring and heating devices generally have a heating function, but the heating component of the stirring and heating device in the prior art is usually arranged on the tank body, which allows the liquid in contact with the tank wall to be fully heated, while the liquid in the middle of the tank cannot be fully heated. Since the heating component is close to the tank wall, the liquid in contact with the tank wall will be heated faster, while the liquid in the center of the tank may be heated slower, which will cause uneven temperature distribution of the liquid and may cause a temperature gradient to form in the tank. Uneven heating may cause temperature differences at different positions of the liquid, thereby affecting the properties and reaction rate of the liquid. The temperature difference may lead to inconsistent product quality.

[0004] Therefore, it is necessary to design a stirring and heating device for high-viscosity liquid to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a stirring and heating device for high-viscosity liquid.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A stirring and heating device for high-viscosity liquid, comprising a frame, a motor mounted on the frame, a thermal insulation cover and an inner liner fixed to the frame, the thermal insulation cover being arranged on the outside of the inner liner, a sandwich layer formed between the thermal insulation cover and the inner liner, and a heat-conducting medium accumulated in the sandwich layer, a heating wire mounted in the sandwich layer between the thermal insulation cover and the inner liner, and the heating wire immersed in the heat-conducting medium, two upper and lower mounting brackets fixed to the inner wall of the inner liner, a rotating shaft being arranged inside the inner liner, the rotating shaft passing through two mounting brackets and being rotatably connected to the two mounting brackets, a number of stirring blades being mounted on the rotating shaft, a suction assembly and a transmission assembly being provided on the frame, the rotating shaft and the transmission assembly being connected via a transmission member, and a heating assembly being provided on the rotating shaft.

[0008] As a preferred technical solution of the present invention, the heating assembly includes a cavity and several heating tubes. The cavity is opened inside the rotating shaft. The several heating tubes are fixed on the rotating shaft, and the several heating tubes are connected to the cavity. Rotary joints are installed at both ends of the cavity. The rotary joint located at the bottom end is connected to the interlayer through a connecting pipe.

[0009] As an optimal technical solution of the present utility model, the suction assembly includes a box body, a capsule, a reciprocating screw, a movable plate, two mounting tubes and two one-way valves. The box body is fixed on the frame, the reciprocating screw is rotatably assembled inside the box body, the movable plate is threadedly sleeved on the reciprocating screw, the capsule is placed between the box body and the movable plate, one end of the two mounting tubes is connected to the capsule, and the two one-way valves are respectively installed on the two mounting tubes, one of the mounting tubes is connected to the interlayer, and the other mounting tube is connected to the rotary joint at the top.

[0010] As a preferred technical solution of the present invention, the transmission assembly includes two gears and a shaft, one end of the shaft is axially connected to one end of the reciprocating screw, and the other end extends to the interior of the inner tank. The shaft and the rotating shaft are connected through a transmission member, one of the gears is fixedly sleeved on the shaft, and the other gear is fixedly sleeved on the output shaft of the motor, and the two gears are meshed with each other.

[0011] As a preferred technical solution of the present invention, the flow limiting directions of the two one-way valves are opposite.

[0012] As a preferred technical solution of the present invention, the plurality of heating tubes are evenly distributed on the rotating shaft.

[0013] The utility model has the following beneficial effects:

[0014] 1. The heat transfer oil in the interlayer is heated by the electric heating wire, achieving uniform heating of the inner tank, which helps to ensure uniform temperature distribution of the liquid in the inner tank and improve heating efficiency;

[0015] 2. The rotation of the reciprocating screw drives the moving plate to move up and down in the box body, squeezing and stretching the capsule. Through the regulation of the two one-way valves, the heat transfer oil circulates in the interlayer and the cavity, effectively transferring heat energy and increasing the heat conduction effect. The circulating heat transfer oil transfers heat energy to several heating tubes to achieve uniform heating of the liquid in the inner tank, which helps to improve energy utilization efficiency and reduce energy waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of a stirring and heating device for high-viscosity liquids proposed in the present invention;

[0017] Figure 2 for Figure 1 A magnified view of the structure at point A;

[0018] Figure 3 for Figure 1 A magnified view of the structure at point B.

[0019] In the figure: 1 frame, 2 motor, 3 insulation cover, 4 inner tank, 5 heating wire, 6 mounting frame, 7 rotating shaft, 8 cavity, 9 box body, 10 capsule body, 11 reciprocating screw rod, 12 moving plate, 13 gear, 14 mounting pipe, 15 one-way valve, 16 rotary joint. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-3 A stirring and heating device for high-viscosity liquid includes a frame 1, a motor 2 is mounted on the frame 1, a heat-insulating outer cover 3 and an inner tank 4 are fixed on the frame 1, the heat-insulating outer cover 3 is arranged on the outside of the inner tank 4, a sandwich is formed between the heat-insulating outer cover 3 and the inner tank 4, and a heat-conducting medium is accumulated in the sandwich, a heating wire 5 is installed in the sandwich between the heat-insulating outer cover 3 and the inner tank 4, and the heating wire 5 is immersed in the heat-conducting medium, two upper and lower mounting brackets 6 are fixed to the inner wall of the inner tank 4, a rotating shaft 7 is provided inside the inner tank 4, the rotating shaft 7 passes through the two mounting brackets 6 and is rotatably connected to the two mounting brackets 6, a number of stirring blades are installed on the rotating shaft 7, a suction assembly and a transmission assembly are provided on the frame 1, the rotating shaft 7 and the transmission assembly are connected by a transmission member, and a heating assembly is provided on the rotating shaft 7.

[0022] Reference Figure 1-3 The heating component includes a cavity 8 and several heating tubes. The cavity 8 is opened inside the rotating shaft 7. The several heating tubes are fixed on the rotating shaft 7, and the several heating tubes are connected to the cavity 8. Rotary joints 16 are installed at both ends of the cavity 8. The rotary joint 16 at the bottom is connected to the interlayer through a connecting pipe. The staff injects the raw material into the inner tank 4 and energizes the heating wire 5. When the heating wire 5 is energized, it can heat the heat-conducting oil in the interlayer, so that the heat-conducting oil is heated and heated, thereby heating the inner tank 4.

[0023] Reference Figure 1-3The suction assembly includes a box body 9, a capsule 10, a reciprocating screw rod 11, a movable plate 12, two mounting tubes 14 and two one-way valves 15. The box body 9 is fixed to the frame 1, the reciprocating screw rod 11 is rotatably assembled inside the box body 9, the movable plate 12 is threadedly sleeved on the reciprocating screw rod 11, the capsule 10 is placed between the box body 9 and the movable plate 12, one end of the two mounting tubes 14 is connected to the capsule 10, and the two one-way valves 15 are respectively installed on the two mounting tubes 14, one of which is connected to the interlayer, and the other mounting tube 14 is connected to the rotary joint 16 at the top. When the reciprocating screw rod 11 rotates, it can drive the shaft to rotate. When the shaft rotates, the shaft 7 is driven to rotate through the transmission member. During the rotation of the shaft 7 , and several stirring blades thereon stir the material in the inner tank 4. During the rotation of the reciprocating screw 11, since the cross-sections of the box body 9 and the movable plate 12 are both rectangular structures, and the inner surface of the box body 9 and the side surface of the movable plate 12 fit together, the movable plate 12 cannot rotate with the reciprocating screw 11. Therefore, the reciprocating screw 11 can drive the movable plate 12 to move up and down inside the box body 9 when rotating. In this process, the movable plate 12 continuously squeezes and stretches the capsule 10. When the capsule 10 is stretched, the capsule 10 can extract the heat transfer oil in the interlayer, and when the capsule 10 is compressed, the heat transfer oil in the capsule 10 will be pressed into the cavity 8, which makes the heat transfer oil circulate in the interlayer and the cavity 8.

[0024] Reference Figure 1-3 The transmission assembly includes two gears 13 and a shaft. One end of the shaft is axially connected to one end of the reciprocating screw rod 11, and the other end extends to the interior of the inner tank 4. The shaft rod and the rotating shaft 7 are connected through a transmission member. One gear 13 is fixedly sleeved on the shaft rod, and the other gear 13 is fixedly sleeved on the output shaft of the motor 2, and the two gears 13 are meshed with each other. When the staff starts the motor 2, the motor 2 can drive the reciprocating screw rod 11 to rotate through the two meshing gears 13 when it is running.

[0025] Reference Figure 1-3 The flow limiting directions of the two one-way valves 15 are opposite. Specifically, one of the one-way valves 15 limits the airflow to only enter the capsule 10 , and the other one-way valve 15 limits the airflow to only flow out of the capsule 10 .

[0026] Reference Figure 1-3 , several heating tubes are evenly distributed on the rotating shaft 7. Such an arrangement can ensure the heating effect of the several heating tubes on the liquid.

[0027] The specific working principle of this utility model is as follows:

[0028] The staff injects the raw materials into the inner tank 4 and energizes the electric heating wire 5. When the electric heating wire 5 is energized, it can heat the heat-conducting oil in the interlayer, so that the heat-conducting oil is heated and heated, thereby heating the inner tank 4. In addition, the staff starts the motor 2. When the motor 2 is running, it can drive the reciprocating screw 11 to rotate through two mutually meshing gears 13. When the reciprocating screw 11 rotates, it can drive the shaft to rotate. When the shaft rotates, it drives the rotating shaft 7 to rotate through the transmission member. During the rotation of the rotating shaft 7, the several stirring blades thereon stir the material in the inner tank 4. During the rotation of the reciprocating screw 11, since the cross-sections of the box body 9 and the movable plate 12 are both rectangular structures, and the inner surface of the box body 9 and the side surface of the movable plate 12 are in contact with each other, the movable plate 12 cannot rotate with the reciprocating screw 11, so the reciprocating screw 11 When the screw rod 11 rotates, it can drive the movable plate 12 to move up and down inside the box body 9. During this process, the movable plate 12 continuously squeezes and stretches the capsule 10. Since the flow limiting directions of the two one-way valves 15 are opposite, specifically, one of the one-way valves 15 limits the airflow to only enter the capsule 10, and the other one-way valve 15 limits the airflow to only flow out of the capsule 10. Therefore, when the capsule 10 is stretched, the capsule 10 can extract the heat-conducting oil in the interlayer, and when the capsule 10 is compressed, the heat-conducting oil in the capsule 10 will be pressed into the cavity 8, which makes the heat-conducting oil circulate in the interlayer and the cavity 8. After the heat-conducting oil heated by the electric heating wire 5 enters the cavity 8, it will fill the multiple heating tubes, causing the multiple heating tubes to heat up, thereby using the multiple heating tubes to evenly heat the liquid in the inner tank 4.

[0029] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stirring and heating device for high-viscosity liquid, comprising a frame (1), characterized in that: The frame (1) is provided with a motor (2), and a heat-insulating outer cover (3) and an inner liner (4) are fixed on the frame (1). The heat-insulating outer cover (3) is provided on the outside of the inner liner (4), and a sandwich is formed between the heat-insulating outer cover (3) and the inner liner (4), and a heat-conducting medium is accumulated in the sandwich. A heating wire (5) is provided in the sandwich between the heat-insulating outer cover (3) and the inner liner (4), and the heating wire (5) is immersed in the heat-conducting medium. Two mounting brackets (6) arranged up and down are fixed on the inner wall of the inner liner (4), and a rotating shaft (7) is provided inside the inner liner (4), and the rotating shaft (7) passes through the two mounting brackets (6) and is rotatably connected to the two mounting brackets (6). A plurality of stirring blades are installed on the rotating shaft (7), and a suction component and a transmission component are provided on the frame (1). The rotating shaft (7) and the transmission component are connected to each other through a transmission member, and a heating component is provided on the rotating shaft (7).

2. The stirring and heating device for high-viscosity liquid according to claim 1, characterized in that: The heating assembly comprises a cavity (8) and a plurality of heating tubes, wherein the cavity (8) is opened inside the rotating shaft (7), the plurality of heating tubes are fixed on the rotating shaft (7), and the plurality of heating tubes are connected to the cavity (8), and rotary joints (16) are installed at both ends of the cavity (8), and the rotary joint (16) at the bottom end is connected to the interlayer through a connecting pipe.

3. The stirring and heating device for high-viscosity liquid according to claim 2, characterized in that: The suction assembly comprises a box body (9), a capsule (10), a reciprocating screw (11), a movable plate (12), two mounting tubes (14) and two one-way valves (15), wherein the box body (9) is fixed on the frame (1), the reciprocating screw (11) is rotatably assembled inside the box body (9), the movable plate (12) is threadedly sleeved on the reciprocating screw (11), the capsule (10) is placed between the box body (9) and the movable plate (12), one end of each of the two mounting tubes (14) is connected to the capsule (10), and the two one-way valves (15) are respectively mounted on the two mounting tubes (14), one of the mounting tubes (14) is connected to the interlayer, and the other mounting tube (14) is connected to the rotary joint (16) located at the top.

4. The stirring and heating device for high-viscosity liquid according to claim 1, characterized in that: The transmission assembly includes two gears (13) and a shaft, one end of the shaft is axially connected to one end of the reciprocating screw (11), and the other end extends to the interior of the inner liner (4). The shaft is connected to the rotating shaft (7) through a transmission member, one of the gears (13) is fixedly sleeved on the shaft, and the other gear (13) is fixedly sleeved on the output shaft of the motor (2), and the two gears (13) are meshed with each other.

5. The stirring and heating device for high-viscosity liquid according to claim 3, characterized in that: The flow limiting directions of the two one-way valves (15) are opposite.

6. The stirring and heating device for high-viscosity liquid according to claim 2, characterized in that: The plurality of heating tubes are evenly distributed on the rotating shaft (7).

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