IGBT energy-saving medium-frequency electric furnace equipment

Abstract

The utility model belongs to the technical field of electric furnace equipment, and particularly relates to IGBT energy-saving type medium-frequency electric furnace equipment which comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a shell, the interior of the shell is fixedly connected with a heat preservation layer, the interior of the heat preservation layer is provided with an installation groove, the interior of the installation groove is fixedly connected with a heating device, and the interior of the heating device is fixedly connected with a power source. The device comprises a shell, a heating device is fixedly connected to the upper surface of the shell, a placement cylinder is fixedly connected to the interior of the heating device, a top plate is fixedly connected to the upper surface of the shell, a control panel is fixedly connected to the outer wall of the shell, electric telescopic rods are fixedly connected to the two sides of a bottom plate, and first connecting plates are fixedly connected to the output ends of the electric telescopic rods. The heat preservation layer is arranged in the shell, so that heat loss can be effectively reduced, and maximum utilization of heat energy in the heating process is ensured. Meanwhile, the heating device in the mounting groove is combined with the placement barrel, so that the heating process is more efficient, and the heating time is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of electric furnace equipment, in particular to IGBT energy-saving medium-frequency electric furnace equipment. Background Art

[0002] The field of electric furnace equipment technology encompasses various furnace systems used for metal smelting, heat treatment, and heating, and is widely used in industries such as metallurgy, casting, and machining. These systems convert electrical energy into thermal energy, enabling precise and controlled heating of metal materials. Electric furnaces come in a variety of types, including high-frequency, medium-frequency, and vacuum furnaces, to meet diverse process requirements. With technological advancements, electric furnace equipment is increasingly becoming more energy-efficient, efficient, and intelligent. These equipment utilize advanced control systems and high-performance materials to improve energy efficiency, reduce energy consumption, and ensure processing quality. Specifically, IGBT energy-saving medium-frequency furnaces utilize insulated gate bipolar transistor (IGBT) technology, designed to achieve higher efficiency and lower energy consumption. These devices provide stable medium-frequency current and are widely used in processes such as metal smelting, casting, and forging. Their primary purpose is to reduce energy consumption during the heating process, improve smelting efficiency, and ensure uniform heating and quality, thereby providing a more reliable temperature control solution for production.

[0003] Existing technologies have shortcomings in terms of heat loss and energy efficiency in electric furnace equipment. Due to a lack of effective insulation, heat is easily lost during the heating process in traditional electric furnaces, leading to increased energy consumption. Furthermore, existing equipment often struggles to meet the demands of efficient production in terms of heating uniformity and response speed. These limitations lead to low furnace efficiency in high-intensity production environments, which in turn affects product quality. Utility Model Content

[0004] In response to the deficiencies in the prior art, the utility model provides an IGBT energy-saving medium-frequency electric furnace device, which solves the problem that in the heating process of the current traditional electric furnace, heat is easily lost due to the lack of effective insulation measures, resulting in increased energy consumption.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: IGBT energy-saving medium-frequency electric furnace equipment, including a base plate, the upper surface of the base plate is fixedly connected to a shell, the interior of the shell is fixedly connected to an insulation layer, an installation groove is opened inside the insulation layer, the interior of the installation groove is fixedly connected to a heating device, the interior of the heating device is fixedly connected to a placement tube, the upper surface of the shell is fixedly connected to a top plate, and the outer wall of the shell is fixedly connected to a control panel.

[0006] As a preferred technical solution of the present invention, electric telescopic rods are fixedly connected to both sides of the base plate, and the output end of the electric telescopic rod is fixedly connected to a first connecting plate.

[0007] As a preferred technical solution of the present invention, a cover body is fixedly connected to the lower surface of the first connecting plate, and an electromagnet is fixedly connected to the lower surface of the cover body.

[0008] As a preferred technical solution of the present invention, the electromagnet is connected to a second connecting plate, and the second connecting plate is fixedly connected to the upper surface of the placement cylinder.

[0009] As a preferred technical solution of the present invention, a roller is fixedly connected to the lower surface of the base plate.

[0010] As a preferred technical solution of the present invention, the control panel is electrically connected to the heating device, the electric telescopic rod, and the electromagnet, and the control panel is an IGBT control panel.

[0011] Compared with the existing technology, the utility model provides an IGBT energy-saving medium-frequency electric furnace equipment, which has the following beneficial effects:

[0012] 1. This IGBT energy-saving medium-frequency electric furnace features an insulation layer within its housing, effectively reducing heat loss and ensuring maximum utilization of heat energy during the heating process. Furthermore, the integration of the heating device within the mounting slot and the placement cylinder makes the heating process more efficient and reduces heating time. Furthermore, the introduction of a control panel facilitates operation, allowing users to monitor and adjust equipment operating status in real time. These designs improve energy efficiency, reduce energy consumption, and ensure uniformity and quality of metal heating, thereby increasing production efficiency.

[0013] 2. This IGBT energy-saving medium-frequency furnace features a motorized telescopic rod that allows for height adjustment based on actual needs, enhancing operational convenience. Combined with an electromagnet, the lid can be quickly opened and closed, improving control over the heating and cooling processes. Furthermore, rollers under the base facilitate movement, increasing production flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the main view of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 3 This is a structural breakdown diagram of the utility model.

[0017] In the figure: 1. bottom plate; 2. shell; 3. insulation layer; 4. mounting groove; 5. heating device; 6. placement tube; 7. top plate; 8. control panel; 9. electric telescopic rod; 10. first connecting plate; 11. cover; 12. electromagnet; 13. second connecting plate; 14. roller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example 1

[0020] See also Figure 1-3 In this embodiment: IGBT energy-saving medium-frequency electric furnace equipment includes a bottom plate 1, a bottom plate 1, and the upper surface of the bottom plate 1 is fixedly connected to a shell 2, the interior of the shell 2 is fixedly connected to an insulation layer 3, the interior of the insulation layer 3 is provided with a mounting groove 4, the interior of the mounting groove 4 is fixedly connected to a heating device 5, the interior of the heating device 5 is fixedly connected to a placement tube 6, the upper surface of the shell 2 is fixedly connected to a top plate 7, and the outer wall of the shell 2 is fixedly connected to a control panel 8.

[0021] In this embodiment, an insulation layer 3 is provided within the housing 2, effectively reducing heat loss and ensuring maximum utilization of thermal energy during the heating process. Furthermore, the combination of the heating device 5 in the mounting slot 4 and the placement cylinder 6 makes the heating process more efficient and reduces heating time. Furthermore, the introduction of a control panel 8 facilitates operation, allowing users to monitor and adjust the operating status of the device in real time. This design improves energy efficiency, reduces energy consumption, ensures uniformity and quality of metal heating, and thus enhances production efficiency.

[0022] Preferably, electric telescopic rods 9 are fixedly connected to both sides of the base plate 1 , and the output end of the electric telescopic rod 9 is fixedly connected to the first connecting plate 10 .

[0023] Among them, the design of the electric telescopic rod 9 allows the equipment to adjust its height according to actual needs, thereby enhancing the convenience of operation.

[0024] Preferably, a cover 11 is fixedly connected to the lower surface of the first connecting plate 10 , and an electromagnet 12 is fixedly connected to the lower surface of the cover 11 .

[0025] In combination with the use of the electromagnet 12, the lid 11 can be opened and closed quickly, which helps to improve the control of the heating and cooling processes.

[0026] Furthermore, the electromagnet 12 is connected to a second connecting plate 13 , and the second connecting plate 13 is fixedly connected to the upper surface of the placement cylinder 6 .

[0027] This design facilitates the removal of the placement tube 6 .

[0028] Furthermore, a roller 14 is fixedly connected to the lower surface of the base plate 1 .

[0029] Among them, the effect of convenient movement of the device is achieved through this design.

[0030] Preferably, the control panel 8 is electrically connected to the heating device 5 , the electric telescopic rod 9 , and the electromagnet 12 , and the control panel 8 is an IGBT control panel 8 .

[0031] The working principle and usage process of the present invention are as follows: when the device needs to be used, the raw materials are placed in the placement tube 6, and then the placement tube 6 is placed in the installation groove 4, and the heating device 5 is started through the control panel 8 to heat the raw materials. After the heating is completed, the electric telescopic rod 9 is started through the control panel 8, and the electric telescopic rod 9 drives the cover body 11 to rise, and the use of the device is completed at this time.

[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. IGBT energy-saving medium-frequency electric furnace equipment, including a bottom plate (1), characterized in that: The bottom plate (1) is fixedly connected to the upper surface of the bottom plate (1) with a shell (2), the interior of the shell (2) is fixedly connected to a heat-insulating layer (3), the interior of the heat-insulating layer (3) is provided with a mounting groove (4), the interior of the mounting groove (4) is fixedly connected to a heating device (5), the interior of the heating device (5) is fixedly connected to a placement cylinder (6), the upper surface of the shell (2) is fixedly connected to a top plate (7), and the outer wall of the shell (2) is fixedly connected to a control panel (8).

2. The IGBT energy-saving medium-frequency electric furnace equipment according to claim 1, characterized in that: Electric telescopic rods (9) are fixedly connected to both sides of the base plate (1), and the output end of the electric telescopic rod (9) is fixedly connected to a first connecting plate (10).

3. The IGBT energy-saving medium-frequency electric furnace equipment according to claim 2, characterized in that: The lower surface of the first connecting plate (10) is fixedly connected to a cover body (11), and the lower surface of the cover body (11) is fixedly connected to an electromagnet (12).

4. The IGBT energy-saving medium-frequency electric furnace equipment according to claim 3, characterized in that: The electromagnet (12) is connected to a second connecting plate (13), and the second connecting plate (13) is fixedly connected to the upper surface of the placement cylinder (6).

5. The IGBT energy-saving medium-frequency electric furnace equipment according to claim 1, characterized in that: A roller (14) is fixedly connected to the lower surface of the bottom plate (1).

6. The IGBT energy-saving medium-frequency electric furnace equipment according to claim 1, characterized in that: The control panel (8) is electrically connected to the heating device (5), the electric telescopic rod (9), and the electromagnet (12), and the control panel (8) is an IGBT control panel.

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