Energy-saving detection device for rubber production

Through the design of the clamping assembly and index frame, the problems of sample shedding and tension length control in rubber detection are solved, and stable clamping and accurate detection are achieved.

CN223295777UActive Publication Date: 2025-09-02SHANDONG TONGTAI RUBBER CO LTD
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Patent Information

Application Number
CN202421427290.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-09-02
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the rubber production and testing process, the sample to be tested is prone to fall off from the fixture due to excessive tension, and it is difficult to control the length of the tension, which affects the detection efficiency.

Method used

The clamping assembly design includes a clamping block, spring and index frame, which achieves stable clamping through spring compression and threaded rod drive, and the tension length is recorded through the index frame.

Benefits of technology

The stable clamping of the sample to be tested is achieved, reducing the risk of shedding, and accurately recording the tension length to improve detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving detection device for rubber production, which belongs to the technical field of rubber detection and comprises a workbench, a motor is arranged in the workbench, an output shaft of the motor is fixedly connected with a first threaded rod, and the top surface of the workbench is fixedly connected with a mounting sleeve. Clamping assemblies are arranged at one end of the first mounting rod and one end of the second mounting rod; according to the utility model, the clamping blocks are arranged inside, the sliding frame is pulled down to drive the clamping blocks to be separated, a sample to be tested is placed between the clamping blocks, and the clamping blocks are driven by the springs to clamp the sample to be tested, so that the sample to be tested is stably clamped through the design; the friction force with a to-be-detected sample is increased through the teeth arranged at one end of the second mounting rack, so that the possibility of falling off of the to-be-detected sample in the tensile force detection process is reduced, and the to-be-detected sample can be further prevented from falling off in the detection process through the splayed groove in the second mounting rack when the to-be-detected sample is stretched more and more tightly.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber detection, and in particular relates to an energy-saving detection device for rubber production. Background Art

[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. According to its form, it is divided into block raw rubber, latex, liquid rubber and powdered rubber. After the rubber is produced, its performance often needs to be tested to ensure its performance is intact and avoid problems caused by substandard quality during use.

[0003] During the testing process, tensile testing is often performed. During the testing process, since only a small section of the sample to be tested is generally taken, it is easy for the sample to fall off the fixture due to excessive tension during the test, resulting in the inability to continue the test. Moreover, when testing multiple samples, the tensile length cannot be controlled within a certain length value, making it impossible for staff to quickly distinguish whether the sample is qualified, thereby affecting the testing efficiency. In order to solve the above problems, an energy-saving rubber production testing device is urgently needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that during the detection process, tensile testing is often performed on the sample. During the detection process, since only a small section of the sample to be tested is generally taken, it is easy to cause it to fall off the fixture due to excessive tension during the detection, resulting in the inability to continue the detection. Moreover, when testing multiple samples, the tensile length cannot be controlled within a certain length value, making it impossible for the staff to quickly distinguish whether the sample is qualified, thereby affecting the detection efficiency. An energy-saving detection device for rubber production is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an energy-saving rubber production detection device, including a workbench, a motor is provided in the workbench, the output shaft of the motor is fixedly connected to the first threaded rod, the top surface of the workbench is fixedly connected to the mounting sleeve, the first mounting rod is slidably connected in the mounting sleeve, the first mounting rod is threadedly connected to the first threaded rod through a threaded hole opened therein, an index component is provided on one side of the first mounting rod, the top surface of the workbench is fixedly connected to the first mounting bracket, the first mounting bracket is slidably connected to the second mounting rod through a groove opened at one end thereof, the second mounting rod is threadedly connected to the first threaded rod through a threaded hole opened at the top thereof, the first threaded rod is rotatably connected to the first mounting bracket through the through hole opened therein, and one end of each of the first mounting rod and the second mounting rod is provided with a clamping component.

[0006] As a further description of the above technical solution:

[0007] The clamping assembly includes a second mounting bracket, and the second mounting bracket is slidably connected to a connecting rod through grooves opened on both sides of the second mounting bracket, and a spring is fixedly connected to one side of the connecting rod.

[0008] As a further description of the above technical solution:

[0009] The other end of the spring is fixedly connected to the second mounting bracket, one end of the connecting rod is fixedly connected to the clamping block, and the outer wall of the second mounting bracket is slidably connected to the sliding bracket.

[0010] As a further description of the above technical solution:

[0011] The connecting rod is slidably connected to the sliding frame through grooves opened on both sides of the sliding frame, the second mounting frame is fixedly connected to the first mounting rod, and the groove connecting the second mounting frame and the connecting rod is "eight" shaped.

[0012] As a further description of the above technical solution:

[0013] The index assembly includes an index frame, which is slidably connected to the first mounting rod through a groove opened on one side of the index frame. A slider is slidably connected to one side of the index frame, and the slider is slidably connected to the first mounting rod through a groove opened on one side of the index frame.

[0014] As a further description of the above technical solution:

[0015] The index frame is slidably connected with a bolt through a through hole provided therein, the index frame is fixedly connected to the slider through the bolt, and the top surface of the workbench is fixedly connected with a ruler.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] 1. In the utility model, a clamping block is provided inside. When testing, the sliding frame is pulled down to drive the clamping blocks to separate and compress the spring, and the sample to be tested is placed between the clamping blocks. The sliding frame is released, and the clamping blocks are driven by the spring to re-contact and clamp the sample to be tested. Through this design, a stable clamping of the sample to be tested is achieved. The teeth provided at one end increase the friction with the sample to be tested, thereby reducing the possibility of it falling off during the tensile test. The "eight"-shaped groove on the second mounting frame allows it to be pulled tighter and tighter during stretching, thereby further preventing the possibility of the sample to be tested falling off during testing.

[0018] 2. In the utility model, an index frame is provided inside. After the sample to be tested is clamped, the bolt is rotated to loosen the connection between the index frame and the slider, and the index frame is moved to the initial position of the scale. When the test is completed, the distance moved by the index frame is observed. Through this design, the tensile force value of the test is accurately displayed so that when subsequent samples are tested, this can be used as a standard to quickly determine whether the sample is qualified, thereby improving the efficiency of sample testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an energy-saving detection device for rubber production.

[0020] Figure 2 This is a schematic diagram of the explosion three-dimensional structure of an energy-saving detection device for rubber production.

[0021] Figure 3 This is a schematic diagram of the exploded three-dimensional structure of a clamping component in an energy-saving rubber production detection device.

[0022] Figure 4 This is a schematic diagram of the exploded three-dimensional structure of an index component in an energy-saving rubber production detection device.

[0023] Legend:

[0024] 1. First mounting bracket; 2. Second threaded rod; 3. Second mounting rod; 4. Clamping assembly; 41. Clamping block; 42. Connecting rod; 43. Spring; 44. Second mounting bracket; 45. Sliding bracket; 5. First mounting rod; 6. First threaded rod; 7. Mounting sleeve; 8. Motor; 9. Workbench; 10. Index assembly; 101. Slider; 102. Index bracket; 103. Bolt; 104. Ruler. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-4The utility model provides a technical solution: an energy-saving rubber production detection device, including a workbench 9, a motor 8 is provided in the workbench 9, the output shaft of the motor 8 is fixedly connected to the first threaded rod 6, the top surface of the workbench 9 is fixedly connected to the mounting sleeve 7, the first mounting rod 5 is slidably connected in the mounting sleeve 7, the first mounting rod 5 is threadedly connected to the first threaded rod 6 through the threaded hole opened therein, an index component 10 is provided on one side of the first mounting rod 5, the top surface of the workbench 9 is fixedly connected to the first mounting bracket 1, the first mounting bracket 1 is slidably connected to the second mounting rod 3 through the groove opened at one end thereof, the second mounting rod 3 is threadedly connected to the second threaded rod 2 through the threaded hole opened at the top thereof, the second threaded rod 2 is rotatably connected to the first mounting bracket 1 through the through hole opened therein, and a clamping component 4 is provided at one end of each of the first mounting rod 5 and the second mounting rod 3;

[0027] The clamping assembly 4 includes a second mounting bracket 44, which is slidably connected to a connecting rod 42 through grooves opened on both sides thereof, a spring 43 is fixedly connected to one side of the connecting rod 42, and the other end of the spring 43 is fixedly connected to the second mounting bracket 44, one end of the connecting rod 42 is fixedly connected to a clamping block 41, and a sliding bracket 45 is slidably connected to the outer wall of the second mounting bracket 44, and the connecting rod 42 is slidably connected to the sliding bracket 45 through grooves opened on both sides thereof, the second mounting bracket 44 is fixedly connected to the first mounting rod 5, and the groove connecting the second mounting bracket 44 and the connecting rod 42 is an "eight" shape;

[0028] The specific implementation method is as follows: when performing a test, the sliding frame 45 is pulled down to drive the connecting rod 42 to move. Since the groove connecting the second mounting frame 44 and the connecting rod 42 is in an "eight" shape, the clamping blocks 41 are separated and the spring 43 is compressed. The sample to be tested is placed between the clamping blocks 41. The sliding frame 45 is released, and the spring 43 drives the connecting rod 42 to return to its original position, so that the clamping blocks 41 re-contact and clamp the sample to be tested. The motor 8 is started, and the output shaft of the motor 8 rotates to drive the first threaded rod 6 to rotate, thereby driving the first mounting rod 5 to move downward, thereby stretching the sample to be tested.

[0029] The index assembly 10 includes an index frame 102, which is slidably connected to the first mounting rod 5 through a groove opened on one side of the index frame 102. A slider 101 is slidably connected to one side of the index frame 102. The slider 101 is slidably connected to the first mounting rod 5 through a groove opened on one side of the index frame 102. The index frame 102 is slidably connected to a bolt 103 through a through hole opened therein. The index frame 102 is fixedly connected to the slider 101 through the bolt 103. A ruler 104 is fixedly connected to the top surface of the workbench 9.

[0030] The specific implementation method is as follows: after the sample to be tested is clamped, the bolt 103 is rotated to loosen the connection between the index frame 102 and the slider 101, and the index frame 102 is moved to the initial position of the ruler 104. When the test is completed, the distance moved by the index frame 102 is observed and the correct distance is selected as the standard to test other samples to be tested.

[0031] Working principle: When conducting the test, pull down the sliding frame 45 to drive the connecting rod 42 to move, thereby separating the clamping blocks 41 and compressing the spring 43, and place the sample to be tested between the clamping blocks 41, release the sliding frame 45, and drive the clamping blocks 41 to re-contact and clamp the sample to be tested through the spring 43, rotate the bolt 103 to loosen the connection between the index frame 102 and the slider 101, move the index frame 102 to the initial position of the ruler 104, start the motor 8, and the output shaft of the motor 8 rotates to drive the first threaded rod 6 to rotate, thereby driving the first mounting rod 5 to move downward to stretch the sample to be tested. At the same time, the movement of the first mounting rod 5 drives the index frame 102 to move, observe the distance moved by the index frame 102 and select the correct distance based on this standard to detect other samples to be tested.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving rubber production detection device, comprising a workbench (9), characterized in that: The workbench (9) is provided with a motor (8), the output shaft of the motor (8) is fixedly connected to a first threaded rod (6), the top surface of the workbench (9) is fixedly connected to a mounting sleeve (7), a first mounting rod (5) is slidably connected to the mounting sleeve (7), the first mounting rod (5) is threadedly connected to the first threaded rod (6) through a threaded hole opened therein, an index component (10) is provided on one side of the first mounting rod (5), the top surface of the workbench (9) is fixedly connected to a first mounting frame (1), the first mounting frame (1) is slidably connected to the second mounting rod (3) through a groove opened at one end thereof, the second mounting rod (3) is threadedly connected to the second threaded rod (2) through a threaded hole opened at the top thereof, the second threaded rod (2) is rotatably connected to the first mounting frame (1) through a through hole opened therein, and one end of each of the first mounting rod (5) and the second mounting rod (3) is provided with a clamping component (4).

2. The energy-saving rubber production detection device according to claim 1, characterized in that: The clamping assembly (4) includes a second mounting frame (44), the second mounting frame (44) is slidably connected to a connecting rod (42) through grooves provided on both sides thereof, and a spring (43) is fixedly connected to one side of the connecting rod (42).

3. The energy-saving rubber production detection device according to claim 2, characterized in that: The other end of the spring (43) is fixedly connected to the second mounting frame (44), one end of the connecting rod (42) is fixedly connected to the clamping block (41), and the outer wall of the second mounting frame (44) is slidably connected to the sliding frame (45).

4. The energy-saving rubber production detection device according to claim 3, characterized in that: The connecting rod (42) is slidably connected to the sliding frame (45) through grooves provided on both sides thereof, the second mounting frame (44) is fixedly connected to the first mounting rod (5), and the groove connecting the second mounting frame (44) and the connecting rod (42) is in an "eight" shape.

5. The energy-saving rubber production detection device according to claim 4, characterized in that: The index assembly (10) includes an index frame (102), the index frame (102) being slidably connected to the first mounting rod (5) through a groove provided on one side thereof, a slider (101) being slidably connected to one side of the index frame (102), and the slider (101) being slidably connected to the first mounting rod (5) through a groove provided on one side thereof.

6. The energy-saving rubber production detection device according to claim 5, characterized in that: The index frame (102) is slidably connected to a bolt (103) through a through hole provided therein, the index frame (102) is fixedly connected to the slider (101) through the bolt (103), and a ruler (104) is fixedly connected to the top surface of the workbench (9).