Liquid cooling reactor device and heat pump unit

By forming a heat dissipation channel on the reactor body and circulating coolant, the problem of large temperature fluctuations of the reactor is solved, and the efficient operation of the reactor and the performance of the heat pump unit are improved.

CN223296621UActive Publication Date: 2025-09-02GUANGDONG PHNIX ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422476859.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-02
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The reactor devices of existing heat pumps or air conditioners are air-cooled or naturally cooled, resulting in large temperature fluctuations, making it difficult to control within the safe temperature range, affecting the operating performance of the reactor.

Method used

The liquid-cooled reactor device is used to form a heat dissipation channel by placing a shell on the iron core of the reactor body, and circulating coolant with the power system to take away heat, so that the reactor can quickly cool to a safe temperature.

Benefits of technology

It realizes efficient operation of the reactor body within a reasonable temperature range, ensures the operating performance of the reactor, and improves the overall performance of the heat pump unit.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223296621U_ABST
    Figure CN223296621U_ABST
Patent Text Reader

Abstract

The utility model discloses a liquid cooling electric reactor device and a heat pump unit, and belongs to the technical field of air conditioners, the liquid cooling electric reactor device comprises an electric reactor body, a shell, a liquid inlet pipeline, a liquid outlet pipeline and a power system; the reactor body comprises an iron core, the iron core is sleeved with the shell, the shell and the iron core jointly define a heat dissipation channel, the heat dissipation channel extends along the circumferential side of the iron core and is provided with a liquid inlet and a liquid outlet, the power system is provided with a liquid supply port and a liquid return port, the liquid supply port of the power system is communicated with the liquid inlet of the heat dissipation channel through a liquid inlet pipeline, and the liquid return pipeline is communicated with the liquid return port of the heat dissipation channel. And a liquid return port of the power system is communicated with a liquid outlet of the heat dissipation channel through a liquid outlet pipeline. According to the liquid cooling reactor device, the high-temperature reactor body can be rapidly cooled to a safe temperature, and the operation performance of the reactor body is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of air conditioners, in particular to a liquid-cooled reactor device and a heat pump unit. Background Art

[0002] At present, the reactor bodies of heat pumps or air conditioners at home and abroad all rely on air cooling or natural cooling. There is a problem that the temperature of the reactor device is difficult to control, resulting in large temperature fluctuations of the reactor device. The temperature of the reactor device cannot be maintained in a safe temperature range, which seriously affects the operating performance of the reactor body. Utility Model Content

[0003] The purpose of the embodiments of the present utility model is to provide a liquid-cooled reactor device and a heat pump unit. The liquid-cooled reactor device can quickly cool a high-temperature reactor body to a safe temperature, thereby ensuring the operating performance of the reactor body.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] In one aspect, a liquid-cooled reactor device is provided, comprising:

[0006] The reactor body includes an iron core;

[0007] A housing is sleeved on the iron core and encloses the iron core to form a heat dissipation channel; the heat dissipation channel extends along the circumference of the iron core and has a liquid inlet and a liquid outlet;

[0008] Liquid inlet pipeline;

[0009] Liquid outlet pipeline;

[0010] as well as

[0011] A power system having a liquid supply port and a liquid return port;

[0012] The liquid supply port of the power system is communicated with the liquid inlet of the heat dissipation channel through the liquid inlet pipeline, and the liquid return port of the power system is communicated with the liquid outlet of the heat dissipation channel through the liquid outlet pipeline.

[0013] Optionally, a first groove is provided on the outer surface of the iron core; the shell has a sleeve groove, and a second groove is provided on the inner wall of the sleeve groove, and the inner wall of the first groove and the inner wall of the second groove together enclose the heat dissipation channel.

[0014] Optionally, there are a plurality of the first grooves arranged at intervals, and there are a plurality of the second grooves arranged at intervals. The plurality of the first grooves and the plurality of the second grooves correspond one to one and form a plurality of the heat dissipation channels.

[0015] Optionally, the liquid inlet pipeline includes a liquid inlet tube body and a first diversion joint; one end of the liquid inlet tube body is connected to the liquid supply port of the power system, and the other end of the liquid inlet tube body is connected to the liquid inlet of each of the heat dissipation channels through the first diversion joint.

[0016] Optionally, the liquid outlet pipeline includes a liquid outlet tube body and a second diversion joint; one end of the liquid outlet tube body is connected to the return liquid port of the power system, and the other end of the liquid outlet tube body is connected to the liquid outlet of each of the heat dissipation channels through the second diversion joint.

[0017] Optionally, the power system includes a pump body and a temperature processing module; a temperature sensor is provided at the liquid outlet pipeline and / or the liquid outlet, and the temperature sensor and the pump body are electrically connected to the temperature processing module.

[0018] Optionally, a plurality of heat dissipation ribs are provided on the outer side of the shell, and the plurality of heat dissipation ribs are arranged at intervals.

[0019] Optionally, the reactor body further includes a coil provided on the iron core.

[0020] Optionally, the liquid-cooled reactor device further includes a support plate and support feet provided on the support plate; the reactor body is mounted on the support plate, and the liquid inlet and the liquid outlet are both located at the bottom of the shell.

[0021] On the other hand, a heat pump unit is provided, comprising the above-mentioned liquid-cooled reactor device.

[0022] The beneficial effects of the present invention are as follows: the liquid-cooled reactor device is constructed by arranging a shell on the iron core of the reactor body, so that the shell and the iron core together enclose a heat dissipation channel, and a power system is used to transport coolant to the heat dissipation channel and realize the circulation of the coolant, so that the heat of the reactor body can be taken away by the coolant, thereby making the high-temperature reactor body quickly cooled to a safe temperature, and the reactor body operates within a reasonable temperature range, thereby realizing efficient operation of the reactor body and ensuring the operating performance of the reactor body.

[0023] The heat pump unit of the utility model improves the performance of the heat pump unit by adopting the liquid-cooled reactor device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0025] Figure 1 It is a structural schematic diagram of a liquid-cooled reactor device;

[0026] Figure 2 This is an exploded view of a liquid-cooled reactor device;

[0027] Figure 3 is a cross-sectional view of a liquid-cooled reactor device;

[0028] Figure 4 This is a structural diagram of the reactor body, support plate, and support legs;

[0029] Figure 5 It is a structural diagram of the shell, the first shunt joint, the second shunt joint, and the temperature sensor.

[0030] Description of the accompanying drawings:

[0031] 11. Reactor body; 12. Housing; 13. Heat dissipation channel; 14. Liquid inlet pipeline; 15. Liquid outlet pipeline; 16. Power system; 17. Temperature sensor; 18. Support plate; 19. Support foot;

[0032] 111. iron core; 112. first groove;

[0033] 121, sleeve groove; 122, second groove; 123, heat dissipation rib;

[0034] 131. Liquid inlet; 132. Liquid outlet;

[0035] 141. Liquid inlet pipe body; 142. First diversion joint;

[0036] 151. Liquid outlet tube; 152. Second diversion joint;

[0037] 161. Pump body; 162. Liquid supply port; 163. Liquid return port. DETAILED DESCRIPTION

[0038] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0039] In the description of this utility model, unless otherwise expressly specified or limited, the terms "connected," "fixed," "connected," "communicated," "abutted," "clamped," etc. should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections, electrical connections; direct connections, or indirect connections through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0040] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0041] In the description herein, it should be understood that terms such as "upper," "lower," "left," and "right" are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0042] Throughout this specification, references to terms such as "one embodiment" and "example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example.

[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

[0044] Unless specifically stated or defined otherwise, the term “and / or” used in the present invention includes any and all combinations of one or more of the associated listed items.

[0045] For the convenience of description, unless otherwise specified, the up and down directions mentioned below are the same as Figure 1 The up and down directions are consistent with the left and right directions mentioned below. Figure 1 The left and right directions are consistent with the Figure 1 The projection direction itself is consistent.

[0046] like Figures 1 to 5As shown, this embodiment provides a liquid-cooled reactor device, including a reactor body 11 , a shell 12 , a liquid inlet pipeline 14 , a liquid outlet pipeline 15 , and a power system 16 .

[0047] The reactor body 11 includes an iron core 111. The shell 12 is sleeved on the iron core 111 and encloses the iron core 111 to form a heat dissipation channel 13. The heat dissipation channel 13 allows water or other coolant to pass through, and uses the coolant to remove the heat generated by the reactor body 11, thereby cooling the reactor body 11. The heat dissipation channel 13 extends along the circumference of the iron core 111 and can remove more heat. The heat dissipation channel 13 has a liquid inlet 131 and a liquid outlet 132, and the liquid inlet 131 and the liquid outlet 132 are respectively located at the two ends of the extension path of the heat dissipation channel 13. The power system 16 can provide power for the flow of the coolant to achieve the circulation of the coolant. The power system 16 has a liquid supply port 162 and a liquid return port 163. The liquid supply port 162 of the power system 16 is connected to the liquid inlet 131 of the heat dissipation channel 13 via the liquid inlet pipeline 14, and the liquid return port 163 of the power system 16 is connected to the liquid outlet 132 of the heat dissipation channel 13 via the liquid outlet pipeline 15, thereby achieving circulation of the coolant. When the temperature of the reactor body 11 is too high, affecting the operation of the reactor body 11, the power system 16 is activated and used to deliver coolant to the heat dissipation channel 13, thereby achieving circulation of the coolant. Heat from the reactor body 11 can be removed by the coolant, thereby quickly cooling the high-temperature reactor body 11 to a safe temperature. The reactor body 11 operates within a reasonable temperature range, achieving efficient operation of the reactor body 11, and ensuring the operating performance of the reactor body 11.

[0048] Furthermore, a first groove 112 is provided on the outer surface of the iron core 111. The shell 12 has a sleeve groove 121, and a second groove 122 is provided on the inner wall of the sleeve groove 121. The inner wall of the first groove 112 and the inner wall of the second groove 122 together enclose a heat dissipation channel 13. Since the iron core 111 is used to install the coil, and the coil is the main heat source, in this embodiment, the first groove 112 is provided on the outer surface of the iron core 111, and the second groove 122 is provided on the shell 12. Compared with the method of only providing grooves on the shell 12 or the iron core 111, not only can the flow rate of the heat dissipation channel 13 be increased, but the heat generated by the heat source can also be more effectively removed, allowing the liquid to quickly remove the heat generated by the coil. After the housing 12 is mounted on the iron core 111, the inner wall of the first groove 112 and the inner wall of the second groove 122 together enclose a heat dissipation channel 13. Coolant from the power system 16 enters the heat dissipation channel 13 through the liquid inlet 131 of the heat dissipation channel 13 and flows along the circumference of the iron core 111. Finally, it flows back to the power system 16 through the liquid outlet 132 of the heat dissipation channel 13, thus achieving coolant circulation. The liquid-cooled reactor device of this embodiment can quickly cool the high-temperature reactor body 11 to a safe temperature, allowing the liquid-cooled reactor device to operate within a reasonable temperature range, ensuring the operating performance of the liquid-cooled reactor device, and ensuring efficient use of the liquid-cooled reactor device.

[0049] Optionally, multiple first grooves 112 are spaced apart from each other from front to back, and multiple second grooves 122 are spaced apart from each other from front to back. The multiple first grooves 112 and the multiple second grooves 122 correspond one to one and form multiple heat dissipation channels 13. The multiple heat dissipation channels 13 are spaced apart from each other from front to back to improve cooling efficiency. Each heat dissipation channel 13 extends along an N-shaped trajectory, increasing the area through which the coolant passes and improving the cooling effect. When the coolant passes through the heat dissipation channel 13, it first flows from bottom to top, then flows horizontally in the left-right direction, and finally flows from top to bottom back to the power system 16.

[0050] In one embodiment, the liquid inlet pipe 14 includes a liquid inlet pipe body 141 and a first diverter joint 142. One end of the liquid inlet pipe body 141 is connected to the liquid supply port 162 of the power system 16, and the other end of the liquid inlet pipe body 141 is connected to the liquid inlet ports 131 of each heat dissipation channel 13 through the first diverter joint 142. The first diverter joint 142 is provided with a fork, so that the coolant in the liquid inlet pipe body 141 can be diverted to each heat dissipation channel 13, reducing the layout of the pipeline.

[0051] In one embodiment, the liquid outlet pipeline 15 includes a liquid outlet pipe body 151 and a second diverter joint 152. One end of the liquid outlet pipe body 151 is connected to the liquid return port 163 of the power system 16, and the other end of the liquid outlet pipe body 151 is connected to the liquid outlet 132 of each heat dissipation channel 13 through the second diverter joint 152. The second diverter joint 152 is bifurcated, so that the coolant from each heat dissipation channel 13 can be converged to the liquid outlet pipe body 151, reducing the layout of the pipeline.

[0052] Furthermore, the power system 16 includes a pump body 161 and a temperature processing module. The power system 16 integrates the temperature processing module and the kinetic energy component of the coolant. The kinetic energy component is the pump body 161, which can control the flow rate of the coolant according to temperature changes.

[0053] A temperature sensor 17 is provided at the liquid outlet pipe 15 and / or the liquid outlet 132. In this embodiment, the temperature sensor 17 is provided at the liquid outlet 132. Specifically, the temperature sensor 17 is installed at the second diversion joint 152 and can detect the temperature at the liquid outlet 132 in real time. The temperature sensor 17 and the pump body 161 are both electrically connected to the temperature processing module.

[0054] The liquid-cooled reactor device of the present application can determine whether the liquid-cooled reactor device exceeds a set safety temperature based on the temperature at the liquid outlet 132. When the temperature at the liquid outlet 132 is higher than the set safety temperature, the power system 16 is started to allow the coolant to circulate rapidly to reduce the temperature of the liquid-cooled reactor device. Specifically, the control process of the liquid-cooled reactor device of the present application is as follows:

[0055] The maximum temperature of the liquid-cooled reactor device is set to T0, the safe temperature of the liquid-cooled reactor device is set to T1, and the minimum temperature of the liquid-cooled reactor device is set to T2.

[0056] When the temperature sensor 17 detects that the temperature at the liquid outlet 132 is ≧T0, the power system 16 receives the signal and starts, and the power system 16 quickly increases the operating speed, so that the coolant flows to the heat dissipation channel 13 faster and quickly takes away the temperature of the reactor body 11.

[0057] When the temperature sensor 17 detects that the temperature at the liquid outlet 132 is ≤ T1, the power system 16 receives a signal, and the power system 16 reduces the operating speed to allow the coolant to slowly flow to the heat dissipation channel 13, so that the temperature of the reactor body 11 can be maintained within a safe temperature range.

[0058] When the temperature sensor 17 detects that the temperature at the liquid outlet 132 is ≤ T2, the power system 16 receives the signal, the power system 16 stops running, and the temperature of the reactor body 11 rises and remains within a safe temperature range.

[0059] Optionally, a plurality of heat dissipation ribs 123 are provided on the outside of the housing 12, and on both the left and right sides of the housing 12. The plurality of heat dissipation ribs 123 are arranged in intervals from front to back. The heat dissipation ribs 123 and the housing 12 are integrally formed from a material with good thermal conductivity. The heat dissipation ribs 123 provide a heat dissipation effect, which can improve the cooling effect of the liquid-cooled reactor device.

[0060] Furthermore, the reactor body 11 further includes a coil provided on the iron core 111. The heat generated by the coil is transferred to the iron core 111, and finally the heat on the iron core 111 is quickly dissipated by the coolant.

[0061] In one embodiment, the liquid-cooled reactor device further includes a support plate 18 and support legs 19 disposed on the support plate 18. The reactor body 11 is mounted on the support plate 18, with the liquid inlet 131 and the liquid outlet 132 both located at the bottom of the housing 12. The support plate 18 and support legs 19 allow the reactor body 11 to be mounted at a certain height, which facilitates heat dissipation from the reactor body 11.

[0062] This embodiment further provides a heat pump unit, comprising the liquid-cooled reactor device of any of the above embodiments.

[0063] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific implementations of the present invention without inventive effort, and such implementations will fall within the scope of protection of the present invention.

Claims

1. A liquid-cooled reactor device, characterized in that: include: The reactor body (11) includes an iron core (111); A housing (12) is sleeved on the iron core (111) and encloses the iron core (111) together to form a heat dissipation channel (13); the heat dissipation channel (13) extends along the circumference of the iron core (111), and the heat dissipation channel (13) has a liquid inlet (131) and a liquid outlet (132); Liquid inlet pipeline (14); Liquid outlet pipeline (15); as well as A power system (16) having a liquid supply port (162) and a liquid return port (163); The liquid supply port (162) of the power system (16) is communicated with the liquid inlet (131) of the heat dissipation channel (13) through the liquid inlet pipeline (14), and the liquid return port (163) of the power system (16) is communicated with the liquid outlet (132) of the heat dissipation channel (13) through the liquid outlet pipeline (15).

2. The liquid-cooled reactor device according to claim 1, characterized in that: A first groove (112) is provided on the outer surface of the iron core (111); the housing (12) has a sleeve groove (121); a second groove (122) is provided on the inner wall of the sleeve groove (121); the inner wall of the first groove (112) and the inner wall of the second groove (122) together enclose the heat dissipation channel (13).

3. The liquid-cooled reactor device according to claim 2, characterized in that: There are a plurality of the first grooves (112) arranged at intervals, and there are a plurality of the second grooves (122) arranged at intervals. The plurality of the first grooves (112) and the plurality of the second grooves (122) correspond one to one and form a plurality of the heat dissipation channels (13).

4. The liquid-cooled reactor device according to claim 3, characterized in that: The liquid inlet pipeline (14) comprises a liquid inlet pipe body (141) and a first diversion joint (142); one end of the liquid inlet pipe body (141) is connected to the liquid supply port (162) of the power system (16), and the other end of the liquid inlet pipe body (141) is connected to the liquid inlet (131) of each heat dissipation channel (13) through the first diversion joint (142).

5. The liquid-cooled reactor device according to claim 3, characterized in that: The liquid outlet pipeline (15) comprises a liquid outlet pipe body (151) and a second shunt joint (152); one end of the liquid outlet pipe body (151) is in communication with the liquid return port (163) of the power system (16), and the other end of the liquid outlet pipe body (151) is in communication with the liquid outlet (132) of each of the heat dissipation channels (13) via the second shunt joint (152).

6. The liquid-cooled reactor device according to any one of claims 1 to 5, characterized in that: The power system (16) comprises a pump body (161) and a temperature processing module; a temperature sensor (17) is provided at the liquid outlet pipeline (15) and / or the liquid outlet (132); the temperature sensor (17) and the pump body (161) are both electrically connected to the temperature processing module.

7. The liquid-cooled reactor device according to any one of claims 1 to 5, characterized in that: A plurality of heat dissipation ribs (123) are provided on the outer side of the shell (12), and the plurality of heat dissipation ribs (123) are arranged at intervals.

8. The liquid-cooled reactor device according to any one of claims 1 to 5, characterized in that: The reactor body (11) further includes a coil provided on the iron core (111).

9. The liquid-cooled reactor device according to any one of claims 1 to 5, characterized in that: It also includes a support plate (18) and a support foot (19) provided on the support plate (18); the reactor body (11) is mounted on the support plate (18); and the liquid inlet (131) and the liquid outlet (132) are both located at the bottom of the housing (12).

10. A heat pump unit, characterized in that: The invention comprises the liquid-cooled reactor device according to any one of claims 1 to 9.