Production equipment for preparing sewage treatment agent by using novel clay material

By designing alternating work of a stirring barrel driven by a dual-axis motor and multi-layer crushing of the crushing mechanism, the problems of clay agglomeration and inner wall bonding are solved, and efficient production of sewage treatment agents and automated equipment operation are realized.

CN223299891UActive Publication Date: 2025-09-05鄂尔多斯市环保投资有限公司
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Patent Information

Application Number
CN202422598924.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-05
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the processing of clay, the clay is prone to agglomeration, resulting in uneven mixing, and the material is prone to bond to the inner wall, affecting the mixing effect and being difficult to clean.

Method used

A production equipment containing two mixing drums is designed, and the sliding seat and a dual-axis motor are used to realize the alternating work of the mixing drums. Through the crushing mechanism and the squeezing plate on the rotating shaft, multi-layer crushing and stirring of clay is realized. Combined with the first motor driving the screw to drive the sliding seat to move, automatic operation is realized.

Benefits of technology

It improves the production efficiency and quality of sewage treatment agents, reduces downtime, reduces labor intensity, and facilitates cleaning of equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223299891U_ABST
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Abstract

The utility model belongs to the field of sewage treatment agent processing, particularly relates to production equipment for preparing a sewage treatment agent by using a new clay material, and aims to solve the problems that in the existing clay processing process, clay can be caked, the material can be adhered to the inner wall in the discharging process, the mixing effect is influenced due to long-time accumulation, and the cleaning is inconvenient. According to the technical scheme, the stirring device comprises a supporting frame, stirring barrels are arranged on the inner walls of the two sides of the supporting frame, two feeding hoppers are fixedly arranged at the top of the supporting frame in a penetrating mode, the bottom ends of the feeding hoppers are communicated with the stirring barrels, a sliding base is arranged on the bottom wall of the supporting frame in a sliding mode, and a double-shaft motor is arranged in the sliding base. Through driving of the first motor and the double-shaft motor, automation of stirring, smashing, material taking and other processes is achieved, manual operation is reduced, the labor intensity is lowered, the stirring barrel can be conveniently cleaned after machining is completed, and the mixing effect can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment agent processing, in particular to production equipment for preparing sewage treatment agents by utilizing new clay materials. Background Art

[0002] There are various sewage treatment agents prepared using new clay materials. These agents are designed through different modification methods and formulas to improve the clay's ability to adsorb and remove pollutants in sewage. For example, clay-based composite materials are usually composites of clay and other materials (such as polymers, inorganic salts, etc.) to improve their adsorption performance and stability. Clay is mixed with polyepoxysuccinic acid, aluminum silica, ethylene glycol monomethyl ether, etc., and through specific preparation processes (such as stirring, ultrasound, centrifugation, calcination, etc.), a composite material with excellent sewage treatment performance is prepared. This type of agent has a good stabilization effect on heavy metals and organic matter in sludge, and the stabilization speed is fast, the dosage is small, and the cost is low.

[0003] After searching, the utility model with the announcement number CN221601980U discloses a device for preparing a new rubber-based composite material. The device also has the following disadvantages during use:

[0004] 1. During the clay processing process, the clay will clump, resulting in uneven material after mixing;

[0005] 2. During the feeding process, the material will stick to the inner wall, and the long-term accumulation will affect the mixing effect and make it difficult to clean. Summary of the Invention

[0006] The purpose of the utility model is to solve the shortcomings of the prior art in that clay will agglomerate during processing, the material will stick to the inner wall during the feeding process, the long-term accumulation will affect the mixing effect, and it is inconvenient to clean. A production equipment for preparing sewage treatment agents using new clay materials is proposed.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A production device for preparing sewage treatment agents using new clay materials includes a support frame, wherein the inner walls on both sides of the support frame are provided with stirring barrels, and two feed hoppers are fixedly provided through the top of the support frame, and the bottom ends of the feed hoppers are connected to the stirring barrels. A sliding seat is slidably provided on the bottom wall of the support frame, and a dual-axis motor is provided in the sliding seat. Rotating shafts are rotatably provided on both sides of the sliding seat, and the ends of the two rotating shafts that are close to each other are fixedly connected to the two output ends of the dual-axis motor. The outer sides of the rotating shafts are provided with a plurality of stirring spoons for stirring the materials;

[0009] A piston plate is provided in the mixing barrel, and the piston plate is arranged at the other end of the rotating shaft. A first motor is provided on one side of the support frame. A screw is provided in the support frame for rotation. The sliding seat is threadedly sleeved on the screw. The output end of the first motor is fixedly connected to the screw for driving the two rotating shafts to move and interchange the use of the two mixing barrels. During the adjustment process, the material in the mixing barrel can be taken out through the piston plate.

[0010] The two crushing mechanisms are respectively arranged on the two rotating shafts and are used in conjunction with the rotating shafts to crush the added clay.

[0011] In one possible design, the crushing mechanism includes a crushing box sleeved on the outer wall of the rotating shaft, the outer wall of the crushing box is fixedly sleeved with a cover plate for sealing one end of the mixing barrel, the outer wall of the rotating shaft is fixedly provided with a paddle located in the crushing box, and when the rotating shaft rotates, the paddle plate is driven to rotate in the crushing box to crush the clay, and a feed pipe for use with a feed hopper is fixedly provided through the outer wall of the crushing box.

[0012] In a possible design, a plurality of positioning blocks are fixedly provided on one side of the cover plate, and a positioning opening corresponding to the positioning blocks is opened at one end of the mixing barrel for limiting the position of the crushing box.

[0013] In one possible design, a blocking plate is slidingly provided in the crushing box for sealing one end of the crushing box, the blocking plate is sleeved on a rotating shaft, a rotating ring is rotatably sleeved on the rotating shaft, a first spring is sleeved on the outer wall of the rotating shaft, and the two ends of the first spring are respectively fixedly connected to the rotating ring and the side close to each other. When the rotating shaft moves, it can drive the blocking plate to move in the crushing box, thereby squeezing and crushing the clay in the crushing box.

[0014] In a possible design, a sleeve rod is slidably sleeved on the outer wall of the rotating shaft, a second spring is provided in the sleeve rod, two ends of the second spring are respectively fixedly connected to one end of the rotating shaft and one side inner wall of the sleeve rod, the piston plate is rotatably sleeved on the sleeve rod, a plurality of stirring spoons are evenly distributed on the outer wall of the sleeve rod, and a ball is embedded in one end of the sleeve rod to reduce the friction between the sleeve rod and the mixing barrel.

[0015] In a possible design, a plurality of crushing spoons are fixedly provided on the inner wall of the crushing box, and one end of the paddle is provided with grooves corresponding to the crushing spoons for limiting the agglomerated clay.

[0016] Beneficial effects:

[0017] In the present invention, the production equipment for preparing sewage treatment agents using new clay materials is designed to include a structure comprising two stirring barrels, and in conjunction with the use of a sliding seat and a dual-axis motor, the two stirring barrels are alternately operated and material stirred, thereby significantly improving the production efficiency of the sewage treatment agent. At the same time, the first motor drives the screw to drive the sliding seat to move, so that the two stirring barrels can be flexibly exchanged for use, avoiding downtime and waiting time during the production process, and further improving production flexibility.

[0018] In the present invention, the production equipment for preparing sewage treatment agents using new clay materials realizes multi-level and multi-angle crushing of the added clay through the rotation of the paddle plate on the rotating shaft in the crushing box and the squeezing action of the blocking plate under the action of the first spring, thereby ensuring the full refinement of the clay material and improving the quality and effect of the subsequent preparation of sewage treatment agents.

[0019] In the utility model, the automation of the processes of stirring, crushing, and taking materials is realized by driving the first motor and the dual-axis motor, which reduces manual operation and labor intensity, makes it convenient to clean the stirring barrel after processing, and can improve the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a three-dimensional structural diagram of a production equipment for preparing sewage treatment agents using new clay materials proposed in the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of a stirring barrel and a stirring rod of a production equipment for preparing sewage treatment agents using new clay materials proposed in the utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of a crushing box of a production equipment for preparing sewage treatment agents using new clay materials proposed in the utility model;

[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of a mixing drum of a production equipment for preparing sewage treatment agents using new clay materials proposed in the utility model.

[0024] In the figure: 1. Support frame; 2. Sliding seat; 3. Screw; 4. First motor; 5. Mixing barrel; 6. Feed hopper; 7. Dual-axis motor; 8. Rotating shaft; 9. Cover plate; 10. Crushing box; 11. Mixing spoon; 12. Feeding pipe; 13. Positioning port; 14. Positioning block; 15. Blocking plate; 16. Rotating ring; 17. First spring; 18. Sleeve rod; 19. Piston plate; 20. Paddle plate; 21. Crushing spoon; 22. Groove; 23. Second spring; 24. Ball. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example 1

[0027] Reference Figures 1-4 A production equipment includes: a support frame 1, two mixing barrels 5 are fixedly installed on the inner walls of both sides of the support frame 1, which are used to accommodate and stir the raw materials of sewage treatment agents, and two feeding hoppers 6 are fixedly provided on the top of the support frame 1. The two feeding hoppers 6 correspond to the two mixing barrels 5 respectively, and their bottom ends are connected to the mixing barrels 5 for feeding raw materials into the mixing barrels 5.

[0028] A sliding seat 2 is slidably installed on the bottom wall of the support frame 1. The sliding seat 2 can slide horizontally on the bottom wall of the support frame 1. A dual-axis motor 7 is provided inside the sliding seat 2. The two output ends of the dual-axis motor 7 are respectively fixedly connected to two rotating shafts 8. The two rotating shafts 8 pass through the two sides of the sliding seat 2 and extend outward. On the outside of the rotating shaft 8, a plurality of stirring spoons 11 are fixedly installed for stirring the material in the mixing barrel 5 during rotation.

[0029] In order to realize the sliding of the sliding seat 2, a first motor 4 is fixedly installed on one side of the support frame 1. A screw 3 is provided to rotate through the support frame 1. The screw 3 is fixedly connected to the output end of the first motor 4, and the sliding seat 2 is mounted on the screw 3 through a threaded sleeve. When the first motor 4 is working, the rotation of the screw 3 will drive the sliding seat 2 to move horizontally on the support frame 1, thereby driving the two rotating shafts 8 and the stirring spoons 11 thereon to move between the two mixing barrels 5, thereby realizing the alternating use of the two mixing barrels 5.

[0030] A piston plate 19 is provided in each mixing barrel 5 . The piston plate 19 is provided at the other end of the rotating shaft 8 . When the rotating shaft 8 moves out of the mixing barrel 5 , the piston plate 19 can move outward in the mixing barrel 5 to push the material out.

[0031] In order to crush the added clay, each rotating shaft 8 is also provided with a crushing mechanism, which includes a crushing box 10 sleeved on the outer wall of the rotating shaft 8. The outer wall of the crushing box 10 is fixedly sleeved with a cover plate 9 for sealing one end of the mixing barrel 5. On the outer wall of the rotating shaft 8, a paddle 20 located in the crushing box 10 is fixed. When the rotating shaft 8 rotates, the paddle 20 rotates in the crushing box 10 to crush the added clay. A feed pipe 12 is also fixedly provided through the outer wall of the crushing box 10. The feed pipe 12 is used in conjunction with the feed hopper 6 to introduce the clay into the crushing box 10.

[0032] In addition, a blocking plate 15 is slidingly provided in the crushing box 10, and the blocking plate 15 is sleeved on the rotating shaft 8 to seal one end of the crushing box 10. A rotating ring 16 is rotatably sleeved on the rotating shaft 8, and a first spring 17 is sleeved on the outer wall of the rotating shaft 8. The two ends of the first spring 17 are respectively fixedly connected to the rotating ring 16 and the side close to each other of the blocking plate 15. When the rotating shaft 8 moves, it will drive the blocking plate 15 to move in the crushing box 10, squeezing and crushing the clay in the crushing box 10.

[0033] This application can be used in the field of sewage treatment agent processing, and can also be used in other fields applicable to this application.

[0034] Example 2

[0035] refer to Figures 1-4 , improved on the basis of Example 1: A production equipment for preparing sewage treatment agents using new clay materials, which is applied to the field of sewage treatment agent processing. In order to limit the crushing box 10, a plurality of positioning blocks 14 are fixedly provided on one side of the cover plate 9, and a positioning opening 13 corresponding to the positioning block 14 is opened at one end of the mixing barrel 5. When the cover plate 9 is in contact with one end of the mixing barrel 5, the positioning block 14 will be inserted into the positioning opening 13 to ensure the stability of the crushing box 10.

[0036] In order to further improve the stirring effect, a sleeve rod 18 is slidably sleeved on the outer wall of the rotating shaft 8, and a second spring 23 is provided in the sleeve rod 18. The two ends of the second spring 23 are respectively fixedly connected to one end of the rotating shaft 8 and one side inner wall of the sleeve rod 18. The piston plate 19 is rotatably sleeved on the sleeve rod 18, and multiple stirring spoons 11 are evenly distributed on the outer wall of the sleeve rod 18. A ball 24 is also embedded in one end of the sleeve rod 18 to reduce the side friction between the sleeve rod 18 and the mixing barrel 5.

[0037] Finally, in order to further improve the crushing effect, a plurality of crushing keys 21 are fixedly provided on the inner wall of the crushing box 10, and a groove 22 corresponding to the crushing key 21 is opened at one end of the paddle 20 to limit the agglomerated clay and further crush it.

[0038] In the present application, clay and other materials are sequentially added into the crushing box 10 on the left through the feed hopper 6 and the feed pipe 12 on the left, and the first motor 4 is started to drive the screw 3 to rotate. The rotation of the screw 3 can drive the sliding seat 2 to move to the left, and can drive the rotating shaft 8 to move to the left, and compress the second spring 23 in the sleeve rod 18. At the same time, the blocking plate 15 can be driven to move in the crushing box 10 through the rotating ring 16 and the first spring 17, so as to squeeze and crush the clay. Then, the dual-axis motor 7 is started to drive the rotating shaft 8 to rotate. The rotation of the rotating shaft 8 can drive the paddle 20 to rotate. The rotation of the paddle 20 can cooperate with the crushing spoon 21 and the paddle 20 to further crush the clay. The crushed clay falls into the mixing barrel 5, and the rotation of the rotating shaft 8 can drive the sleeve rod 18 to rotate. The rotation of the sleeve rod 18 can drive multiple stirring spoons 11 to rotate, so as to stir and mix the clay and other materials in the mixing barrel 5.

[0039] When the mixing of the materials on the left is completed, the first motor 4 is started to rotate in the opposite direction, driving the screw 3 to rotate, which can drive the sliding seat 2 to move to the right, and drive the rotating shaft 8 to reset and move. At the same time, the second spring 23 in the sleeve rod 18 is reset, and the blocking plate 15 can reset and move under the action of the first spring 17. Continuing to move can drive the sleeve rod 18 to move through the rotating shaft 8, and the movement of the sleeve rod 18 can drive the piston plate 19 to move to the right, so that the material in the left mixing barrel 5 can be taken out until the right feeding pipe 12 corresponds to the right feeding hopper 6. At this time, the material on the left is completely taken out, and the positioning block 14 is stuck in the positioning port 13, limiting the crushing box 10, and continuing to add clay and other materials into the crushing box 10 on the right;

[0040] After the addition is completed, the first motor 4 is started to drive the sliding base 2 to move to the right, and the clay on the right side is crushed and mixed using the above method.

[0041] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 4 and the dual-axis motor 7 are commonplace, and are conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0042] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A production equipment for preparing sewage treatment agents using new clay materials, characterized in that: The invention comprises a support frame (1), wherein the inner walls on both sides of the support frame (1) are provided with mixing barrels (5), the top of the support frame (1) is fixedly provided with two feeding hoppers (6), the bottom ends of the feeding hoppers (6) are connected with the mixing barrels (5), the bottom wall of the support frame (1) is provided with a sliding seat (2) for sliding, a dual-axis motor (7) is provided in the sliding seat (2), and rotating shafts (8) are rotatably provided on both sides of the sliding seat (2), and the ends of the two rotating shafts (8) close to each other are fixedly connected to the two output ends of the dual-axis motor (7), and the outer sides of the rotating shafts (8) are provided with a plurality of stirring spoons (11) for stirring the materials; A piston plate (19) is provided in the mixing barrel (5), and the piston plate (19) is arranged at the other end of the rotating shaft (8). A first motor (4) is provided on one side of the support frame (1). A screw (3) is provided in the support frame (1) for rotation. The sliding seat (2) is threadedly sleeved on the screw (3). The output end of the first motor (4) is fixedly connected to the screw (3) for driving the two rotating shafts (8) to move and exchange the use of the two mixing barrels (5). During the adjustment process, the material in the mixing barrel (5) can be taken out through the piston plate (19); Two crushing mechanisms are respectively arranged on the two rotating shafts (8) and used in conjunction with the rotating shafts (8) to crush the added clay.

2. The production equipment for preparing sewage treatment agents using new clay materials according to claim 1, characterized in that: The pulverizing mechanism comprises a pulverizing box (10) sleeved on the outer wall of a rotating shaft (8); a cover plate (9) for sealing one end of a mixing barrel (5) is fixedly sleeved on the outer wall of the pulverizing box (10); a paddle (20) located in the pulverizing box (10) is fixedly provided on the outer wall of the rotating shaft (8); when the rotating shaft (8) rotates, the paddle (20) is driven to rotate in the pulverizing box (10) to pulverize the clay; and a feed pipe (12) for use with a feed hopper (6) is fixedly provided through the outer wall of the pulverizing box (10).

3. The production equipment for preparing sewage treatment agents using new clay materials according to claim 2, characterized in that: A plurality of positioning blocks (14) are fixedly provided on one side of the cover plate (9), and a positioning opening (13) corresponding to the positioning blocks (14) is provided at one end of the mixing barrel (5) for limiting the position of the crushing box (10).

4. The production equipment for preparing sewage treatment agents using new clay materials according to claim 3, characterized in that: A blocking plate (15) for sealing one end of the crushing box (10) is slidably provided in the crushing box (10), the blocking plate (15) being sleeved on the rotating shaft (8), a rotating ring (16) being rotatably sleeved on the rotating shaft (8), a first spring (17) being sleeved on the outer wall of the rotating shaft (8), the two ends of the first spring (17) being fixedly connected to the rotating ring (16) and the side of the blocking plate (15) close to each other, and being able to drive the blocking plate (15) to move in the crushing box (10) when the rotating shaft (8) moves, thereby squeezing and crushing the clay in the crushing box (10).

5. The production equipment for preparing sewage treatment agents using new clay materials according to claim 1, characterized in that: The outer wall of the rotating shaft (8) is slidably sleeved with a sleeve rod (18), and a second spring (23) is provided in the sleeve rod (18). The two ends of the second spring (23) are respectively fixedly connected to one end of the rotating shaft (8) and the inner wall of one side of the sleeve rod (18). The piston plate (19) is rotatably sleeved on the sleeve rod (18). A plurality of stirring spoons (11) are evenly distributed on the outer wall of the sleeve rod (18). A ball (24) is embedded in one end of the sleeve rod (18) for reducing friction between the sleeve rod (18) and the mixing barrel (5).

6. The production equipment for preparing sewage treatment agents using new clay materials according to claim 2, characterized in that: A plurality of crushing spoons (21) are fixedly provided on the inner wall of the crushing box (10), and a groove (22) corresponding to the crushing spoons (21) is provided at one end of the paddle (20) for limiting the position of the agglomerated clay.

Citation Information

Patent Citations

  • Device for preparing novel rubber-based composite material

    CN221601980U