Scaling powder spraying area guiding point device

Through laser sensor assisted positioning, automatic positioning and spraying of flux nozzles is achieved, which solves the problem of low flux spraying efficiency in the prior art and improves production efficiency and accuracy.

CN223300249UActive Publication Date: 2025-09-05苏州旗开得电子科技有限公司
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Patent Information

Application Number
CN202422440693.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing selected welding equipment is inefficient during flux spraying, requires thermal paper debugging and is difficult to succeed in one go, increasing material consumption and working time, reducing production efficiency and flexibility.

Method used

The laser sensor is used to cooperate with the positioning hole to automatically guide the flux nozzle to the center of the PCB board, and the nozzle movement is controlled through the control panel to achieve automatic positioning and spraying.

Benefits of technology

It improves production efficiency, reduces labor costs, ensures spraying accuracy and simple operation, and improves production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a scaling powder spraying area guiding point device which comprises a main body assembly, a spraying assembly is arranged on the top of the main body assembly, and the spraying assembly comprises a first linear module, a sliding table, a second linear module, a sliding base, a supporting plate, a spraying head, a driving motor, a lead screw, a connecting rod and a laser sensor. The top of the first linear module is slidably connected with a sliding table, the top of the sliding table is provided with a second linear module, and the top of the second linear module is slidably connected with a sliding seat. According to the utility model, the laser sensor is aligned with the positioning hole to assist in guiding the soldering flux nozzle to move to the central position of the PCB, so that the positioning work is quickly completed, the instability of personnel operation is avoided, the production efficiency is improved, the manpower is reduced, and the cost is reduced. The laser sensor and the nozzle are controlled to move through the controller, point location guiding and positioning work is automatically completed, automatic guiding and positioning of the nozzle are achieved, and operation is easy.
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Description

Technical Field

[0001] The utility model relates to a guide point device, in particular to a guide point device for a soldering flux spraying area, and belongs to the technical field of soldering flux spraying. Background Art

[0002] As an advanced soldering technology, selective soldering plays a key role in numerous high-end fields, including military electronics, aerospace electronics, automotive electronics, digital cameras, and printer manufacturing. It is particularly well-suited for demanding and complex through-hole soldering of multi-layer PCBs. Its significant advantages lie in its efficiency and precision, applying solder only where necessary, effectively avoiding the potential problems associated with traditional wave soldering, which requires extensive coverage of the board. This improves production efficiency and enhances operational safety.

[0003] The selective soldering process includes key steps such as flux spraying, PCB preheating, dip soldering, and drag soldering. The flux spraying step is particularly critical, as it uses a nozzle to atomize the flux and evenly spray it onto the circuit board. This refined control method not only accurately controls the amount of flux used, reducing unnecessary waste, but also ensures uniform distribution of the flux on the circuit board, which is particularly important for soldering high-density, fine-pitch components.

[0004] However, the selective soldering equipment currently on the market suffers from efficiency issues during the flux spraying process. Before spraying, thermal paper must be applied underneath through-hole components on the PCB. The PCB is then placed in the equipment to adjust the spraying coordinates. This practice not only increases material consumption and process time, but also often makes it difficult to ensure successful first-pass adjustment, reducing overall production efficiency and flexibility. To address this issue, a device for pointing points in the flux spraying area is proposed. Utility Model Content

[0005] In view of this, the present invention provides a flux spraying area indexing point device to solve or alleviate one of the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the embodiment of the utility model is achieved as follows: a flux spraying area indexing device, comprising a main body assembly, a spraying assembly is arranged on the top of the main body assembly, and the spraying assembly includes a first linear module, a slide, a second linear module, a slide, a support plate, a nozzle, a drive motor, a lead screw, a connecting rod and a laser sensor;

[0007] The top of the first linear module is slidably connected to a slide, the top of the slide is installed with a second linear module, the top of the second linear module is slidably connected to a slide seat, the rear surface of the slide seat is fixedly connected to a support plate, the inner side wall of the support plate is installed with a nozzle, a drive motor is installed on one side of the slide, the output shaft of the drive motor is fixedly connected to one end of the screw rod, the screw rod is rotatably connected to the inner side wall of the slide, the outer side wall of the screw rod is threadedly connected to a connecting rod, and a laser sensor is installed on the top of the connecting rod.

[0008] Further preferably: the main body assembly includes a workbench and a control panel;

[0009] A control panel is installed on the front surface of the workbench.

[0010] Further preferably, support legs are symmetrically and fixedly connected to the bottom of the workbench.

[0011] Further preferably, a display screen and operation buttons are installed on the upper surface of the control panel.

[0012] Further preferably, two conveying guide rails are symmetrically installed on the top of the workbench.

[0013] Further preferably, feeding wheels are evenly installed on one side of the conveying guide rail.

[0014] Further preferably, a PCB board is provided on the top of the feeding wheel, and a positioning hole is opened on the top of the PCB board.

[0015] Further preferably, the signal output end of the laser sensor is signal-connected to the signal input end of the control panel.

[0016] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0017] 1. The utility model uses a laser sensor to align with the positioning hole to assist in guiding the flux nozzle to move to the center of the PCB board, thereby quickly completing the positioning work, avoiding the instability of human operation, improving production efficiency, reducing manpower and reducing costs.

[0018] 2. The utility model controls the movement of the laser sensor and the nozzle through the controller, automatically completes the point guidance and positioning work, realizes automatic guidance and positioning of the nozzle, and is easy to operate.

[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a structural diagram from one perspective of the present utility model;

[0022] Figure 2 This is a structural diagram from another perspective of the present utility model;

[0023] Figure 3 This is a structural diagram of the slide of the utility model;

[0024] Figure 4 This is a structural diagram of the connecting rod of the present utility model.

[0025] Figure numerals: 10. Main assembly; 11. Workbench; 12. Support legs; 13. Control panel; 14. Display screen; 15. Operation buttons; 16. Conveyor rail; 17. Feed wheel; 18. PCB board; 19. Positioning hole; 20. Spraying assembly; 21. First linear module; 22. Slide; 23. Second linear module; 24. Slide; 25. Support plate; 26. Nozzle; 27. Drive motor; 28. Screw; 29. ​​Connecting rod; 210. Laser sensor. DETAILED DESCRIPTION

[0026] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0028] like Figures 1-4 As shown, the embodiment of the present invention provides a flux spraying area indexing point device, including a main body component 10, a spraying component 20 is provided on the top of the main body component 10, and the spraying component 20 includes a first linear module 21, a slide 22, a second linear module 23, a slide 24, a support plate 25, a nozzle 26, a drive motor 27, a screw 28, a connecting rod 29 and a laser sensor 210;

[0029] The top of the first linear module 21 is slidably connected to a slide 22, the top of the slide 22 is installed with a second linear module 23, the top of the second linear module 23 is slidably connected to a slide 24, the rear surface of the slide 24 is fixedly connected to a support plate 25, the inner side wall of the support plate 25 is installed with a nozzle 26, a drive motor 27 is installed on one side of the slide 22, the output shaft of the drive motor 27 is fixedly connected to one end of a screw rod 28, the screw rod 28 is rotatably connected to the inner side wall of the slide 22, the outer side wall of the screw rod 28 is threadedly connected to a connecting rod 29, and a laser sensor 210 is installed on the top of the connecting rod 29 to input to the control panel 13 The distance between the positioning hole 19 and the center point of the PCB board 18, the control panel 13 controls the drive motor 27 to work, drives the screw 28 to rotate, adjusts the position of the connecting rod 29, makes the distance between the laser sensor 210 and the nozzle 26 and the distance between the positioning hole 19 and the center point of the PCB board 18 the same, and the PCB board 18 is conveyed along the conveying guide rail 16. When the laser sensor 210 detects the position of the positioning hole 19, it sends a signal to the control panel 13, and the control panel 13 controls the feed wheel 17 to stop working, completing the point guidance, and the nozzle 26 is connected to the feed pipe of the flux spraying equipment to complete the spraying work.

[0030] In this embodiment, specifically: the main assembly 10 includes a workbench 11 and a control panel 13;

[0031] A control panel 13 is mounted on the front surface of the workbench 11 , and the control panel 13 controls the operation of the indexing device.

[0032] In this embodiment, specifically: the bottom of the workbench 11 is symmetrically fixedly connected with support legs 12, and the support legs 12 play a role of stable support.

[0033] In this embodiment, specifically, a display screen 14 and operation buttons 15 are installed on the upper surface of the control panel 13 .

[0034] In this embodiment, specifically, two conveying guide rails 16 are symmetrically installed on the top of the workbench 11. The conveying guide rails 16 are board conveying guide rails used in PCB production lines in the prior art, and are not described in detail here.

[0035] In this embodiment, specifically: a feeding wheel 17 is evenly installed on one side of the conveying guide rail 16, and the feeding wheel 17 is driven by a motor and a sprocket drive mechanism to realize board feeding.

[0036] In this embodiment, specifically: a PCB board 18 is provided on the top of the feeding wheel 17 , and a positioning hole 19 is opened on the top of the PCB board 18 . The positioning hole 19 is used to locate the position of the PCB board 18 .

[0037] In this embodiment, specifically: the signal output end of the laser sensor 210 is signal-connected to the signal input end of the control panel 13 , and after the laser sensor 210 is aligned with the positioning hole 19 , it sends a signal to the control panel 13 .

[0038] When the utility model is working: the distance between the positioning hole 19 and the center point of the PCB board 18 is input to the control panel 13, the control panel 13 controls the drive motor 27 to work, drives the screw rod 28 to rotate, adjusts the position of the connecting rod 29, makes the distance between the laser sensor 210 and the nozzle 26 and the distance between the positioning hole 19 and the center point of the PCB board 18 the same, and the PCB board 18 is conveyed along the conveying guide rail 16. When the laser sensor 210 detects the position of the positioning hole 19, it sends a signal to the control panel 13, and the control panel 13 controls the feed wheel 17 to stop working, completing the point guidance. At this time, the center point of the PCB board 18 is aligned with the center point of the nozzle 26, runs the preset spraying program of the flux spraying equipment, and drives the nozzle 26 to move through the first linear module 21 and the second linear module 23 to complete the spraying work.

[0039] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. A flux spraying area pointing device, comprising a main body component (10), characterized in that: A spraying assembly (20) is provided on the top of the main assembly (10), and the spraying assembly (20) includes a first linear module (21), a slide (22), a second linear module (23), a slide seat (24), a support plate (25), a spray head (26), a drive motor (27), a screw rod (28), a connecting rod (29) and a laser sensor (210); The top of the first linear module (21) is slidably connected to a slide (22), the top of the slide (22) is installed with a second linear module (23), the top of the second linear module (23) is slidably connected to a slide seat (24), the rear surface of the slide seat (24) is fixedly connected to a support plate (25), the inner wall of the support plate (25) is installed with a nozzle (26), a driving motor (27) is installed on one side of the slide (22), the output shaft of the driving motor (27) is fixedly connected to one end of a screw rod (28), the screw rod (28) is rotatably connected to the inner wall of the slide (22), the outer wall of the screw rod (28) is threadedly connected to a connecting rod (29), and a laser sensor (210) is installed on the top of the connecting rod (29).

2. A flux spraying area indexing device according to claim 1, characterized in that: The main assembly (10) includes a workbench (11) and a control panel (13); A control panel (13) is installed on the front surface of the workbench (11).

3. The flux spraying area indexing device according to claim 2, characterized in that: The bottom of the workbench (11) is symmetrically and fixedly connected with support legs (12).

4. The flux spraying area indexing device according to claim 2, characterized in that: A display screen (14) and operating buttons (15) are installed on the upper surface of the control panel (13).

5. The flux spraying area indexing device according to claim 3, characterized in that: Two conveying guide rails (16) are symmetrically installed on the top of the workbench (11).

6. The flux spraying area indexing device according to claim 5, characterized in that: A feeding wheel (17) is evenly installed on one side of the conveying guide rail (16).

7. The flux spraying area indexing device according to claim 6, characterized in that: A PCB board (18) is provided on the top of the feeding wheel (17), and a positioning hole (19) is opened on the top of the PCB board (18).

8. The flux spraying area indexing device according to claim 2, characterized in that: The signal output end of the laser sensor (210) is signal-connected to the signal input end of the control panel (13).