Photovoltaic butyl gluing equipment

Abstract

The utility model relates to photovoltaic butyl gluing equipment which sequentially comprises a front-end independent platform, a middle independent platform and a rear-end independent platform from front to back, a feeding synchronous belt conveying line is installed on the front-end independent platform, a gluing transfer device and a gluing gun head installed on the gluing transfer device are installed on the middle independent platform, and a feeding synchronous belt conveying line is installed on the rear-end independent platform. A discharging synchronous belt conveying line is mounted on the independent platform at the rear end; a duplex displacement loading assembly is arranged on the front-end independent platform on one side of the feeding synchronous belt conveying line; and a tidying assembly is arranged on the independent platform at the front end of the outer side of the feeding synchronous belt conveying line. Through the structural arrangement of the double-station shifting assembly, the double-station shifting assembly can move alternately, it is guaranteed that one shifting assembly can return to the original point to complete tool preparation while one shifting assembly is glued, one piece of work and one piece of preparation are achieved, and the machining efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field related to glue coating equipment, in particular to photovoltaic butyl glue coating equipment. Background Art

[0002] During the processing of photovoltaic panel components, a gluing process is required.

[0003] After massive searches, it was found that the existing Chinese patent announcement number is CN220610921U, which discloses a photovoltaic cell gluing device, relating to the technical field of photovoltaic equipment; and the utility model includes a base plate, a lifting bracket is fixedly installed on one side of the top of the base plate, a dovetail groove is opened in the middle of the lifting bracket, a screw is rotatably installed in the middle of the dovetail groove, and a dovetail block is movably mounted on the bottom thread sleeve of the screw, and the dovetail block is movably clamped in the dovetail groove, and a fixed block is fixedly installed on the side of the dovetail block away from the lifting bracket, a rotating rod is rotatably installed in the middle of the fixed block, the rotating rod passes through the fixed block, a fixed ring is fixedly sleeved on one side of the rotating rod, and two symmetrically distributed extension blocks are fixedly installed on the side of the fixed ring away from the lifting bracket; the utility model contacts the touch plate during the rising process through the extension rod, so that the photovoltaic cell can be automatically flipped, thereby facilitating the spraying of both sides of the photovoltaic cell, saving the time of manual flipping of the photovoltaic cell and improving the efficiency of spraying.

[0004] In summary, the problems existing in the prior art are: when the existing gluing equipment processes products, the processing steps are relatively simple, the processing efficiency is relatively low, and the compatibility is poor.

[0005] In view of the above-mentioned defects, the designer actively carried out research and innovation in order to create a photovoltaic butyl coating equipment to make it more valuable for industrial use. Utility Model Content

[0006] In order to solve any of the above technical problems, the purpose of the present utility model is to provide a photovoltaic butyl coating device.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] The photovoltaic butyl glue coating equipment includes, from front to back, a front independent platform, a middle independent platform, and a rear independent platform. The front independent platform is equipped with a feeding synchronous belt conveyor line, the middle independent platform is equipped with a glue transfer device and a glue gun head installed on the glue transfer device, and the rear independent platform is equipped with a discharging synchronous belt conveyor line. Both the feeding synchronous belt conveyor line and the discharging synchronous belt conveyor line run in the front-to-back direction.

[0009] A duplex displacement load assembly is provided on the front independent platform on one side of the feeding synchronous belt conveyor line. The duplex displacement load assembly includes two outward displacement load modules and two inward displacement load modules located inside the two outward displacement load modules. Both the outward displacement load modules and the inward displacement load modules run in the front-to-back direction.

[0010] Regular components are set on the front independent platform outside the feeding synchronous belt conveyor line.

[0011] As a further improvement of the present invention, the gluing and transferring device includes a gluing Y-axis double-motor linear module and a gluing Z-axis module. The gluing Y-axis double-motor linear module drives the two gluing Z-axis modules to move in the left and right directions respectively, and the gluing Z-axis module drives the gluing gun head to move in the vertical direction.

[0012] As a further improvement of the present invention, a plurality of gluing platform supporting wheel groups are evenly distributed along the left and right directions on the middle independent platform.

[0013] As a further improvement of the present invention, a visual positioning device is installed at the front end of the middle independent platform.

[0014] As a further improvement of the present invention, a stepping platform is installed between the middle independent platform and the rear end independent platform, protective curtains are installed on the front and rear sides of the stepping platform, a booster pump connected to the glue gun head is installed on the stepping platform, a hose lifting beam is installed on the stepping platform, and an electric cabinet is installed on the outside of the rear end independent platform.

[0015] As a further improvement of the present invention, the external load module includes an external load moving plate and an external load platform from bottom to top. The external load motor belt drive wheel group installed on the front independent platform drives the external load moving plate to move along the front and rear directions on the outer guide rail. The two external lifting electric cylinders installed on the external load moving plate respectively drive the upper external load platform to move in the vertical direction. Several external load suction cups are installed on the external load platform.

[0016] As a further improvement of the present invention, the internal transfer module includes an internal transfer moving plate and an internal transfer platform from bottom to top. The internal transfer motor belt drive wheel group installed on the front independent platform drives the internal transfer moving plate to move along the front and rear directions on the inner guide rail. The two internal lifting electric cylinders installed on the internal transfer moving plate respectively drive the upper internal transfer platform to move in the vertical direction. Several internal transfer suction cups are installed on the internal transfer platform.

[0017] As a further improvement of the present invention, the regularization component includes a front adjustable positioning wheel assembly located at the right front of the front independent platform, a front adjustable floating positioning wheel assembly located at the left front of the front independent platform, a rear adjustable positioning wheel assembly located at the right rear of the front independent platform, a rear adjustable floating positioning wheel assembly located at the left rear of the front independent platform, and two fixed positioning wheels located on the middle independent platforms on the left and right sides of the rear end of the feeding synchronous belt conveyor line.

[0018] As a further improvement of the present invention, the front adjustable positioning wheels on the front adjustable positioning wheel assembly and the front adjustable floating positioning wheel assembly can move freely in the front and rear directions and the left and right directions, and the front adjustable positioning wheel on the front adjustable floating positioning wheel assembly is installed together with the spring compression mechanism on the left side.

[0019] As a further improvement of the present invention, the rear adjustable positioning wheels on the rear adjustable positioning wheel assembly and the rear adjustable floating positioning wheel assembly can move freely in the left and right directions, and the rear adjustable positioning wheel on the rear adjustable floating positioning wheel assembly is installed together with the spring compression mechanism on the left side.

[0020] By means of the above solution, the present invention has at least the following advantages:

[0021] The utility model adopts the structural setting of the duplex displacement load component, which can move alternately to ensure that one load module is gluing while the other can return to the origin to complete the preparation of tooling, so that one work is done at the same time, which greatly improves the processing efficiency.

[0022] The utility model can be compatible with products of different sizes and specifications by regulating the structural arrangement of components.

[0023] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0025] Figure 1 This is a schematic structural diagram of a photovoltaic butyl coating device of the utility model;

[0026] Figure 2 yes Figure 1 Schematic diagram of the structure of the duplex displacement load component;

[0027] Figure 3 yes Figure 1 Schematic diagram of the structure of the regular components and visual positioning device;

[0028] Figure 4 yes Figure 1 Schematic diagram of the structure of the middle glue-spraying and transferring device and the middle independent platform;

[0029] Figure 5 yes Figure 1 Schematic diagram of the structure of the center discharge synchronous belt conveyor line and the rear end independent platform.

[0030] The meanings of the reference numerals in the figures are as follows.

[0031] Feeding synchronous belt conveyor line 1, duplex displacement load component 2, regularization component 3, front end independent platform 4, gluing platform support wheel group 5, visual positioning device 6, gluing transfer device 7, protective curtain 8, booster pump 9, hose lifting beam 10, discharge synchronous belt conveyor line 11, electrical cabinet 12, stepping platform 13, rear end independent platform 14, gluing gun head 15, middle independent platform 16, external transfer load moving plate 17, external guide rail 18, external lifting electric cylinder 19, external transfer load platform 20, external transfer load suction cup 21, internal transfer load moving plate 22, internal guide rail 23, internal lifting electric cylinder 24, internal transfer load platform 25, internal transfer load suction cup 26, front adjustable positioning wheel assembly 27, front adjustable floating positioning wheel assembly 28, rear adjustable positioning wheel assembly 29, rear adjustable floating positioning wheel assembly 30, fixed positioning wheel 31, gluing Y-axis double-motor linear module 32, gluing Z-axis module 33. DETAILED DESCRIPTION

[0032] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0033] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.

[0034] like Figures 1 to 5 As shown, a photovoltaic butyl glue coating equipment includes, from front to back, a front independent platform 4, a middle independent platform 16, and a rear independent platform 14. A feeding synchronous belt conveyor line 1 is installed on the front independent platform 4, a glue transfer device 7 and a glue gun head 15 installed on the glue transfer device 7 are installed on the middle independent platform 16, and a discharging synchronous belt conveyor line 11 is installed on the rear independent platform 14. Both the feeding synchronous belt conveyor line 1 and the discharging synchronous belt conveyor line 11 run in the front-to-back direction.

[0035] A duplex displacement load assembly 2 is provided on the front independent platform 4 on one side of the feeding synchronous belt conveyor line 1. The duplex displacement load assembly 2 includes two outward displacement load modules and two inward displacement load modules located inside the two outward displacement load modules, and both the outward displacement load modules and the inward displacement load modules run in the front-to-back direction.

[0036] A regularization component 3 is provided on the front independent platform 4 outside the feeding synchronous belt conveyor line 1.

[0037] Preferably, the gluing and transferring device 7 includes a gluing Y-axis double-motor linear module 32 and a gluing Z-axis module 33. The gluing Y-axis double-motor linear module 32 drives the two gluing Z-axis modules 33 to move in the left and right directions respectively, and the gluing Z-axis module 33 drives the gluing gun head 15 to move in the vertical direction.

[0038] Preferably, a plurality of gluing platform support wheel groups 5 are evenly distributed along the left and right directions on the middle independent platform 16 .

[0039] Preferably, a visual positioning device 6 is installed at the front end of the middle independent platform 16 .

[0040] Preferably, a stepping platform 13 is installed between the middle independent platform 16 and the rear end independent platform 14, protective curtains 8 are installed on the front and rear sides of the stepping platform 13, a booster pump 9 connected to the glue gun head 15 is installed on the stepping platform 13, a hose lifting beam 10 is installed on the stepping platform 13, and an electric cabinet 12 is installed on the outside of the rear end independent platform 14.

[0041] Preferably, the external loading module includes an external loading moving plate 17 and an external loading platform 20 from bottom to top. The external loading motor belt drive wheel group installed on the front independent platform 4 drives the external loading moving plate 17 to move along the front and rear directions on the outer guide rail 18. The two external lifting electric cylinders 19 installed on the external loading moving plate 17 respectively drive the upper external loading platform 20 to move in the vertical direction. Several external loading suction cups 21 are installed on the external loading platform 20.

[0042] Preferably, the internal transfer module includes an internal transfer moving plate 22 and an internal transfer platform 25 from bottom to top. The internal transfer motor belt drive wheel group installed on the front independent platform 4 drives the internal transfer moving plate 22 to move along the front and rear directions on the inner guide rail 23. The two internal lifting electric cylinders 24 installed on the internal transfer moving plate 22 respectively drive the upper internal transfer platform 25 to move in the vertical direction. Several internal transfer suction cups 26 are installed on the internal transfer platform 25.

[0043] Preferably, the regularization component 3 includes a front adjustable positioning wheel assembly 27 located at the right front of the front independent platform 4, a front adjustable floating positioning wheel assembly 28 located at the left front of the front independent platform 4, a rear adjustable positioning wheel assembly 29 located at the right rear of the front independent platform 4, a rear adjustable floating positioning wheel assembly 30 located at the left rear of the front independent platform, and two fixed positioning wheels 31 on the middle independent platform 16 on the left and right sides of the rear end of the feeding synchronous belt conveyor line 1.

[0044] Preferably, the front adjustable positioning wheels on the front adjustable positioning wheel assembly 27 and the front adjustable floating positioning wheel assembly 28 can move freely in the front and rear directions and the left and right directions, and the front adjustable positioning wheels on the front adjustable floating positioning wheel assembly 28 are installed together with the spring compression mechanism on the left side.

[0045] Preferably, the rear adjustable positioning wheels on the rear adjustable positioning wheel assembly 29 and the rear adjustable floating positioning wheel assembly 30 can move freely in the left and right directions, and the rear adjustable positioning wheels on the rear adjustable floating positioning wheel assembly 30 are installed together with the spring compression mechanism on the left side.

[0046] Brief description of the main functional components of a photovoltaic butyl coating equipment of this utility model:

[0047] like Figure 2 As shown:

[0048] The transfer motor belt drive wheel set is responsible for driving the movement of the platform and can move alternately to ensure that while one transfer module is gluing, the other can return to the origin to complete the preparation of tooling, so that one work and one preparation can be done at the same time, greatly improving efficiency.

[0049] The transfer module uses two electric lifting cylinders to lift and lower the plate. Each electric lifting cylinder has an independent servo drive to achieve fine-tuning of the flatness of the platform, ensuring that the flatness of the entire glass is within the tolerance requirements when gluing.

[0050] The suction cup ensures that the lifted glass will not be displaced due to rapid movement.

[0051] like Figure 3 As shown:

[0052] The adjustable positioning wheel on the right moves directly to a fixed position and is then clamped by the floating adjustable positioning wheel on the left. In order to ensure that the product fits in place and does not get damaged, the floating adjustable positioning wheel on the left has a spring compression function.

[0053] The two fixed positioning wheels 31 at the rear end are positioned at fixed positions. Each time the glass is transported to a position, the visual positioning device 6 is used to accurately position the product.

[0054] The front adjustable positioning wheels on the front adjustable positioning wheel assembly 27 and the front adjustable floating positioning wheel assembly 28 can move freely in the front and rear directions and the left and right directions, and the rear adjustable positioning wheels on the rear adjustable positioning wheel assembly 29 and the rear adjustable floating positioning wheel assembly 30 can move freely in the left and right directions, in order to adapt to products of different sizes.

[0055] like Figure 4 As shown:

[0056] The gluing Y-axis double-acting linear module 32 drives the butyl glue gun head 15 to move left and right, and is responsible for gluing the head and tail edge strips of the product.

[0057] The gluing Z-axis module 33 is responsible for lifting and lowering to ensure the correct gluing height.

[0058] The unpowered glue application platform supports a wheel assembly 5 to ensure that the plane is parallel to the glue application and transfer device 7 .

[0059] like Figure 5 As shown:

[0060] The booster pump increases the pressure of the glue in the pipeline to make it flow better and ensure that there is no glue breakage.

[0061] The discharging synchronous belt conveyor line 11 at the rear end lifts and moves the products to the output device.

[0062] The stepping platform 13 is convenient for manual maintenance of the booster pump and the piping system.

[0063] The hose hoisting beam 10 ensures that the high-pressure hose will not be scratched or generate more load when moving along with the linear motor.

[0064] Brief description of the working principle and workflow of this utility model:

[0065] The front-end feeding synchronous belt conveyor line 1 conveys the product to the regularization station, the regularization component 3 regularizes the product, the visual positioning device 6 calibrates the position again, the duplex displacement carrier component 2 lifts the product to the gluing height, the suction cup on the duplex displacement carrier component 2 adsorbs, the duplex displacement carrier component 2 moves to move the short side to the glue gun head 15, the glue Z-axis module 33 descends to the glue height, the glue Y-axis double-acting sub-linear module 32 drives the glue gun head 15 to move and the gun head discharges glue at the same time, and after the short side gluing is completed, the two gun heads move to the production line. When the product is at the long side position, the duplex displacement carrier assembly 2 drives the product to move at a uniform speed while the gun head discharges glue. When the duplex displacement carrier assembly 2 moves to the short side position, it stops and the gun head stops discharging glue. The Y-axis double-acting sub-linear module 32 for gluing drives the glue gun head 15 to move and glue the short side. After gluing is completed, the Z-axis module 33 for gluing rises, and the duplex displacement carrier assembly 2 moves the glued product to the rear-end discharging synchronous belt conveyor line 11. The suction cup of the duplex displacement carrier assembly 2 breaks the vacuum and descends at the same time, and the discharging synchronous belt conveyor line 11 delivers the product.

[0066] When the second product is gluing the long side in the first external loading module or internal loading module, the next product can enter the regularization station and repeat the above actions.

[0067] The utility model sets a feeding synchronous belt conveyor line 1, a visual positioning device 6, a regular component 3, and a gluing platform support wheel group 5 at the gluing position. During the gluing process, the photovoltaic products transported are effectively fixed through the feeding synchronous belt conveyor line 1 and the regular component 3, and the gluing work is carried out. It is also compatible with products of different sizes and specifications.

[0068] The front-to-back direction described herein is the X-axis direction, the left-to-right direction is the Y-axis direction, and the vertical direction is the Z-axis direction.

[0069] The utility model adopts the structure of duplex displacement load components, which can move alternately, ensuring that one load module can be glued while the other can return to the origin to complete the preparation of tooling, so that one work is done at the same time, greatly improving the processing efficiency. The structure of the regular components can be compatible with products of different sizes.

[0070] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0071] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A photovoltaic butyl glue coating device, comprising, from front to back, a front independent platform (4), a middle independent platform (16), and a rear independent platform (14), wherein a feeding synchronous belt conveyor line (1) is installed on the front independent platform (4), a glue application transfer device (7) and a glue application gun head (15) installed on the glue application transfer device (7) are installed on the middle independent platform (16), and a discharging synchronous belt conveyor line (11) is installed on the rear independent platform (14), wherein both the feeding synchronous belt conveyor line (1) and the discharging synchronous belt conveyor line (11) run in a front-to-back direction; Its characteristics are: A duplex displacement load assembly (2) is provided on a front-end independent platform (4) on one side of the feeding synchronous belt conveyor line (1), wherein the duplex displacement load assembly (2) comprises two outward displacement load modules and two inward displacement load modules located inside the two outward displacement load modules, and both the outward displacement load modules and the inward displacement load modules run in a front-to-back direction; A regularization component (3) is provided on a front independent platform (4) outside the feeding synchronous belt conveyor line (1).

2. The photovoltaic butyl coating equipment according to claim 1, characterized in that: The glue-spraying and transferring device (7) comprises a glue-spraying Y-axis double-motor linear module (32) and a glue-spraying Z-axis module (33). The glue-spraying Y-axis double-motor linear module (32) drives the two glue-spraying Z-axis modules (33) to move in the left and right directions respectively, and the glue-spraying Z-axis module (33) drives the glue-spraying gun head (15) to move in the vertical direction.

3. The photovoltaic butyl coating equipment according to claim 1, characterized in that: A plurality of gluing platform support wheel groups (5) are evenly distributed along the left and right directions on the middle independent platform (16).

4. The photovoltaic butyl coating equipment according to claim 1, characterized in that: A visual positioning device (6) is installed at the front end of the intermediate independent platform (16).

5. The photovoltaic butyl coating equipment according to claim 1, characterized in that: A stepping platform (13) is installed between the middle independent platform (16) and the rear independent platform (14), protective curtains (8) are installed on both the front and rear sides of the stepping platform (13), a booster pump (9) connected to a glue gun head (15) is installed on the stepping platform (13), a hose hanging beam (10) is installed on the stepping platform (13), and an electric cabinet (12) is installed on the outer side of the rear independent platform (14).

6. The photovoltaic butyl coating equipment according to claim 1, characterized in that: The external loading module comprises an external loading moving plate (17) and an external loading platform (20) in sequence from bottom to top. The external loading motor belt drive wheel group installed on the front independent platform (4) drives the external loading moving plate (17) to move along the front-back direction on the outer guide rail (18). Two external lifting electric cylinders (19) installed on the external loading moving plate (17) respectively drive the upper external loading platform (20) to move in the vertical direction. A plurality of external loading suction cups (21) are installed on the external loading platform (20).

7. The photovoltaic butyl coating equipment according to claim 1, characterized in that: The inner transfer module includes an inner transfer moving plate (22) and an inner transfer platform (25) from bottom to top. The inner transfer motor belt drive wheel group installed on the front independent platform (4) drives the inner transfer moving plate (22) to move along the front and rear directions on the inner guide rail (23). Two inner lifting electric cylinders (24) installed on the inner transfer moving plate (22) respectively drive the upper inner transfer platform (25) to move in the vertical direction. A plurality of inner transfer suction cups (26) are installed on the inner transfer platform (25).

8. The photovoltaic butyl coating equipment according to claim 1, characterized in that: The regularization assembly (3) comprises a front adjustable positioning wheel assembly (27) located in the right front of the front independent platform (4), a front adjustable floating positioning wheel assembly (28) located in the left front of the front independent platform (4), a rear adjustable positioning wheel assembly (29) located in the right rear of the front independent platform (4), a rear adjustable floating positioning wheel assembly (30) located in the left rear of the front independent platform, and two fixed positioning wheels (31) located on the left and right sides of the middle independent platform (16) at the rear end of the feeding synchronous belt conveyor line (1).

9. The photovoltaic butyl coating equipment according to claim 8, characterized in that: The front adjustable positioning wheels on the front adjustable positioning wheel assembly (27) and the front adjustable floating positioning wheel assembly (28) can move freely in the front and rear directions and the left and right directions, and the front adjustable positioning wheels on the front adjustable floating positioning wheel assembly (28) are installed together with the spring compression mechanism on the left side.

10. The photovoltaic butyl coating equipment according to claim 8, characterized in that: The rear adjustable positioning wheels on the rear adjustable positioning wheel assembly (29) and the rear adjustable floating positioning wheel assembly (30) can move freely in the left and right directions, and the rear adjustable positioning wheels on the rear adjustable floating positioning wheel assembly (30) are installed together with the spring compression mechanism on the left side.

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