Foam evanescent mode fireproof coating drying room
By introducing an automated drying rack and a flexible air supply system into the drying room of the lost foam refractory coating, the problems of slow drying rack speed and hot drying room environment in the existing technology are solved, and an efficient and safe drying process is achieved.
Patent Information
- Application Number
- CN202422474174.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the existing drying room for lost foam refractory coatings, the pushing and pushing of drying racks is slow, time-consuming, and reduces production efficiency. In addition, the environment in the drying room is hot, which increases the risk of work for personnel.
A foam lost foam refractory coating drying room was designed. A driving motor was used to drive the traction rope and the linkage baffle to realize the automatic pushing in and out of the drying bracket. The air supply angle was adjusted by combining fixed air ducts and adjustable inner tubes. A moisture-absorbing sponge was equipped for dehumidification to improve production efficiency and safety.
Through the automated drying rack operation and flexible air supply adjustment, the drying efficiency and uniformity are improved, the diffusion of moisture is reduced, the humidity in the drying room is lowered, and the safety of the working environment and production efficiency are improved.
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Figure CN223300358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lost foam processing, in particular to a foam lost foam refractory coating drying room. Background Art
[0002] Lost foam casting is a type of full-mold casting using a foam plastic mold using binder-free dry sand combined with vacuum technology. It is mainly called "dry sand full-mold casting" or "negative pressure full-mold casting" in China, and is abbreviated as EPC casting. Lost foam casting is a new casting method in which foam models with similar size and shape to the casting are bonded together to form a model cluster. After being coated with refractory coating and dried, the cluster is buried in dry quartz sand and vibrated to shape. The mold is then poured under negative pressure, vaporizing the mold. Liquid metal then occupies the mold position and solidifies and cools to form a casting.
[0003] In order to improve the strength and fire resistance of the lost foam, a layer of refractory coating is usually applied to the surface of the model. This coating can prevent the penetration of molten metal and also helps the model maintain its shape at high temperatures. The drying room is a special facility used to dry the refractory coating applied on the surface of the foam model in the lost foam casting process.
[0004] In the actual working process, after the white mold is bonded, it is necessary to apply paint on the surface of the white mold. A special paint for lost foam is used, and the paint is applied three times. Each time the paint is applied, it is necessary to dry the paint. When the drying rack needs to be frequently taken in and out, the existing technology is to manually push the drying rack in and out of the drying room, which is relatively slow and time-consuming, reducing the efficiency of the entire production or work process. In addition, the drying room is relatively hot and the environment is poor, which increases the risk of the working environment for personnel. Utility Model Content
[0005] The purpose of the utility model is to provide a drying room for lost foam refractory coatings to solve the problem in the prior art proposed in the above background technology that drying racks are manually pushed in and out of the drying room, which is relatively slow and time-consuming, reducing the efficiency of the entire production or work process, and the drying room is relatively hot and has a poor environment, which increases the danger of the working environment for personnel.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a foam lost foam refractory coating drying room, comprising a protective wall panel, the front surface of which is rotatably connected to two material change dampers, the inner wall of the protective wall panel cavity is fixedly connected to a supporting base plate, the side surface of the protective wall panel is fixedly connected to two driving motors, the inner wall of the protective wall panel cavity is provided with a groove, and the inner wall of the groove of the protective wall panel is provided with a traction rope, the upper surface of the supporting base plate is provided with a drying bracket, the inner wall of the protective wall panel groove is slidably connected to a linkage baffle, the upper surface of the protective wall panel is installed with an exhaust fan, the rear surface of the protective wall panel is provided with a heat pump, an air duct is connected between the heat pump and the protective wall panel, and the inner wall of the protective wall panel is provided with an adjustment mechanism, which facilitates the adjustment of the air supply angle by rotating between the fixed air duct and the adjustment inner tube.
[0007] Preferably, a roller is provided on the lower surface of the material change baffle, the support base plate is hollowed out, and a moisture-absorbing sponge is provided on the lower surface of the support base plate, and the output end of the drive motor is fixedly connected to the rotating shaft of the traction rope.
[0008] By adopting the above technical solution, the roller of the material-changing baffle door facilitates translational opening and closing, and the hollow design of the supporting bottom plate facilitates absorption by the moisture-absorbing sponge.
[0009] Preferably, a roller is provided at the lower end of the drying bracket, and a winding disk is provided at the output end of the two driving motors, and the winding disks of the two driving motors are fixedly connected to the two ends of the traction rope respectively.
[0010] By adopting the above technical solution, the movement of the traction rope drives the linkage baffle to slide horizontally.
[0011] Preferably, the adjustment mechanism includes a fixed air duct, which is fixedly connected to the inner wall of the protective wall panel, an adjustment inner tube is snap-connected in the cavity of the fixed air duct, an electric push rod is fixed on the lower surface of the fixed air duct, and a damping limit plate is installed through the lower surface of the fixed air duct.
[0012] By adopting the above technical solution, the inner tube of the section is installed by fixing the air duct, and the movement of the damping limit plate is controlled by the electric push rod.
[0013] Preferably, the fixed air duct and the air guide duct are arranged correspondingly, and the fixed air duct is communicated with the air guide duct. The cavity of the fixed air duct is spherical in design, and an opening is provided at one end of the fixed air duct.
[0014] By adopting the above technical solution, the air is guided to the fixed air duct through the air guide pipe, and then the air is guided to the regulating inner pipe through the fixed air duct.
[0015] Preferably, the adjusting inner tube is designed to be hollow spherical, and openings are provided at both ends of the adjusting inner tube, and the output end of the electric push rod is fixedly connected to the lower end of the damping limit plate.
[0016] By adopting the above technical solution, the damping limit plate is driven to slide by the electric push rod, so that the damping limit plate frictionally fixes the fixed air duct and the adjustable inner tube.
[0017] Compared with the prior art, the beneficial effects of the utility model are: the foam lost foam refractory coating drying room:
[0018] 1. A linkage baffle and a drying bracket are provided. When the device is working, the output end of the driving motor drives the traction rope to rotate, so that the traction rope drives the linkage baffle to move horizontally, thereby pushing in or out several drying brackets at the same time, which is beneficial to improving production efficiency. The rollers at the bottom of the drying bracket are beneficial to improving the flexibility of the drying bracket during movement, thereby increasing the practicality of the device.
[0019] 2. A fixed air duct and an adjustable inner tube are provided so that when the device is working, the air from the heat pump is introduced into the fixed air duct through the air guide tube, and the air is discharged to the raw materials through the adjustable inner tube for drying. The spherical design of the adjustable inner tube and the fixed air duct cavity facilitates the rotation of the adjustable inner tube in the fixed air duct cavity, thereby improving the flexibility of wind direction adjustment, facilitating full drying according to different positions of the raw materials, and improving the drying effect and uniformity.
[0020] 3. An electric push rod and a damping limit plate are provided. When the device is working, the electric push rod drives the damping limit plate to rise and fall, so that the damping limit plate presses and fixes the adjusting inner tube, which is beneficial to improve the stability of the adjusting inner tube during operation and increases the convenience of adjusting the adjusting inner tube. During operation, due to the rising hot air, moisture tends to gather near the drying rack. The moisture-absorbing sponge is fixed to the bottom of the hollow support bottom plate, which can directly dehumidify the areas where moisture is more concentrated, thereby improving the dehumidification efficiency, reducing the diffusion of moisture, and facilitating replacement and maintenance without affecting the drying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the connection between the protective wall panel and the material change baffle door of the utility model.
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection between the protective wall panel and the drive motor of the utility model.
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the protective wall panel and the heat pump connected to the utility model.
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the drying bracket of the present utility model.
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the connection between the drive motor and the traction rope of the utility model.
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the connection between the fixed air duct and the adjustable inner tube of the utility model.
[0027] In the figure: 1. Protective wall panel; 2. Material change door; 3. Support bottom plate; 4. Drive motor; 5. Traction rope; 6. Drying bracket; 7. Linkage baffle; 8. Exhaust fan; 9. Heat pump; 10. Air duct; 11. Fixed air duct; 12. Adjustment inner tube; 13. Electric push rod; 14. Damping limit plate; 15. Moisture-absorbing sponge. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-6 The utility model provides a technical solution: a foam lost foam refractory coating drying room, including a protective wall panel 1, a refueling door 2, a supporting bottom plate 3, a driving motor 4, a traction rope 5, a drying bracket 6, a linkage baffle 7, an exhaust fan 8, a heat pump 9, an air guide pipe 10, a fixed air duct 11, an adjustment inner pipe 12, an electric push rod 13, a damping limit plate 14 and a moisture-absorbing sponge 15. The protective wall panel 1 has two refueling doors 2 rotatably connected on its front surface, and a roller is provided on the lower surface of the refueling door 2. The supporting bottom plate 3 is a hollow design, and the lower surface of the supporting bottom plate 3 is The surface is provided with a moisture-absorbing sponge 15, and a roller is provided at the lower end of the drying bracket 6. The output ends of the two driving motors 4 are provided with a winding disk, and the winding disks of the two driving motors 4 are respectively fixedly connected to the two ends of the traction rope 5. When using this device, the two material change gates 2 are rotated to facilitate opening and closing, so that when it is necessary to take and place raw materials, the traction rope 5 is driven to move by the winding disk at the output end of the driving motor 4, so that the traction rope 5 drives the linkage baffle 7 to move horizontally, so that the linkage baffle 7 pushes and pulls several drying brackets 6 to move, thereby improving the efficiency of material loading and unloading.
[0030] The inner wall of the cavity of the protective wall panel 1 is fixedly connected to the supporting base plate 3, the side surface of the protective wall panel 1 is fixedly connected to two driving motors 4, and the surface of the drying bracket 6 is provided with air holes. When working, the hot air is guided to the air duct 10 through the heat pump 9, and the air duct 10 blows the hot air to the raw materials for drying through the fixed air duct 11 and the adjusting inner tube 12, and finally discharged through the exhaust fan 8 at the upper end.
[0031] A groove is provided on the inner wall of the cavity of the protective wall panel 1, and a traction rope 5 is provided on the inner wall of the groove of the protective wall panel 1, and a drying bracket 6 is provided on the upper surface of the supporting base plate 3. The adjustment mechanism includes a fixed air duct 11, which is fixedly connected to the inner wall of the protective wall panel 1, and an adjusting inner tube 12 is snap-connected in the cavity of the fixed air duct 11. An electric push rod 13 is fixed to the lower surface of the fixed air duct 11, and a damping limit plate 14 is installed through the lower surface of the fixed air duct 11. When the wind direction of the adjusting inner tube 12 needs to be adjusted, the adjusting inner tube 12 is rotated so that the spherical adjusting inner tube 12 moves in the spherical cavity of the fixed air duct 11, which greatly increases the adjustable angle of the adjusting inner tube 12. Finally, the damping limit plate 14 is driven by the electric push rod 13 to press against the adjusting inner tube 12 for friction fixation, thereby improving the stability of the adjusting inner tube 12 during operation.
[0032] The inner wall of the groove of the protective wall panel 1 is slidably connected with a linkage baffle 7, an exhaust fan 8 is installed on the upper surface of the protective wall panel 1, a heat pump 9 is provided on the rear surface of the protective wall panel 1, an air duct 10 is connected between the heat pump 9 and the protective wall panel 1, and an adjustment mechanism is provided on the inner wall of the protective wall panel 1, which facilitates the adjustment of the air supply angle by rotating between the fixed air duct 11 and the adjustable inner tube 12. The fixed air duct 11 and the air duct 10 are correspondingly arranged, and the fixed air duct 11 is connected to the air duct 10. The cavity of the fixed air duct 11 is a spherical design, and an opening is provided at one end of the fixed air duct 11. The adjustable inner tube 12 is a hollow spherical design, and openings are provided at both ends of the adjustable inner tube 12. The output end of the movable push rod 13 is fixedly connected to the lower end of the damping limit plate 14. During the drying process, water evaporates from the raw materials being dried. As the hot air rises, the moisture will sink to the lower end of the drying rack and gather. Later, the hygroscopic sponge 15 at the lower end of the supporting base plate 3 can directly dehumidify the area where moisture is more concentrated, thereby improving the dehumidification efficiency. It can absorb moisture as soon as it is generated, preventing moisture from spreading to other areas of the drying room, thereby better maintaining the low humidity environment in the entire drying room. In addition, arranging the hygroscopic sponge 15 at the lower end of the supporting base plate 3 will not interfere with the air circulation and heat distribution in the drying room, ensuring the normal progress of the drying process.
[0033] Working principle: When using the foam lost foam refractory coating drying room, the protective wall panel 1 is opened and closed by rotating the material change baffle door 2, and the traction rope 5 is driven to rotate by the driving motor 4, so that the traction rope 5 drives the linkage baffle 7 and the drying bracket 6 to move, and the air generated by the heat pump 9 is introduced into the fixed air duct 11 through the air guide pipe 10. The inner tube 12 is rotated to adjust the wind direction. At the same time, the electric push rod 13 drives the damping limit plate 14 to rub the fixed adjustment inner tube 12 for stability, and the moisture generated by the drying is absorbed and dehumidified by the moisture-absorbing sponge 15, thereby increasing the overall practicality.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foam lost foam refractory coating drying room, comprising a protective wall panel (1), the front surface of which is rotatably connected to two material change doors (2), characterized in that: The inner wall of the cavity of the protective wall panel (1) is fixedly connected to a supporting base plate (3), the side surface of the protective wall panel (1) is fixedly connected to two driving motors (4), the inner wall of the cavity of the protective wall panel (1) is provided with a groove, and the inner wall of the groove of the protective wall panel (1) is provided with a traction rope (5), the upper surface of the supporting base plate (3) is provided with a drying bracket (6), the inner wall of the groove of the protective wall panel (1) is slidably connected to a linkage baffle (7), the upper surface of the protective wall panel (1) is installed with an exhaust fan (8), the rear surface of the protective wall panel (1) is provided with a heat pump (9), an air guide pipe (10) is connected between the heat pump (9) and the protective wall panel (1), and the inner wall of the protective wall panel (1) is provided with an adjustment mechanism, which facilitates the adjustment of the air supply angle by rotating between the fixed air duct (11) and the adjustment inner pipe (12).
2. The foam lost foam refractory coating drying room according to claim 1, characterized in that: The lower surface of the material change damper (2) is provided with a roller, the supporting base plate (3) is of a hollow design, and the lower surface of the supporting base plate (3) is provided with a moisture-absorbing sponge (15).
3. The foam lost foam refractory coating drying room according to claim 1, characterized in that: A roller is provided at the lower end of the drying bracket (6), and a reel is provided at the output end of each of the two drive motors (4). The reel of each of the two drive motors (4) is fixedly connected to both ends of the traction rope (5).
4. The foam lost foam refractory coating drying room according to claim 1, characterized in that: The regulating mechanism comprises a fixed air duct (11), the fixed air duct (11) being fixedly connected to the inner wall of the protective wall panel (1), an regulating inner tube (12) being snap-connected in the cavity of the fixed air duct (11), an electric push rod (13) being fixed to the lower surface of the fixed air duct (11), and a damping limit plate (14) being installed through the lower surface of the fixed air duct (11).
5. The foam lost foam refractory coating drying room according to claim 4, characterized in that: The fixed air duct (11) is arranged correspondingly to the air guide duct (10), and the fixed air duct (11) is connected to the air guide duct (10). The cavity of the fixed air duct (11) is spherical in design, and an opening is provided at one end of the fixed air duct (11).
6. The foam lost foam refractory coating drying room according to claim 4, characterized in that: The regulating inner tube (12) is designed as a hollow spherical shape, and both ends of the regulating inner tube (12) are provided with openings. The output end of the electric push rod (13) is fixedly connected to the lower end of the damping limit plate (14).
Citation Information
Cited By
Evanescent mode three-dimensional drying room
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