Unilateral surface treatment device for welding joint of sheet metal parts
By adopting the front and rear double grinding mechanism design at the welding joints of sheet metal parts, the problem of low efficiency of single-sided surface treatment of sheet metal parts is solved, and an efficient and stable grinding and smoothing effect is achieved.
Patent Information
- Application Number
- CN202422546976.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the grinding efficiency of welded joints of sheet metal parts is low, especially when using a single grinding wheel or a single grinding disc, which makes it difficult to efficiently perform single-sided surface treatment.
It adopts a front and rear double grinding mechanism design, which allows the front and rear grinding wheels to grind the welds of sheet metal parts simultaneously at the same level. Combined with the swing arm to adjust the wheelbase and the locking mechanism, stable coordination of the front and rear grinding wheels is achieved.
The efficiency and grinding quality of single-sided surface treatment of sheet metal parts are improved, the equipment is more stable during movement, and the grinding and smoothing effect is significantly improved.
Smart Images
Figure CN223301442U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sheet metal polishing, in particular to a single-side surface treatment device at a welding connection of a sheet metal part. Background Art
[0002] Wind turbines require numerous sheet metal components. After they are butt-welded, the welds need to be smoothed on one side. Existing techniques typically employ a single grinding wheel or disc for this process, resulting in low grinding efficiency. Summary of the Invention
[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the utility model provides a single-sided surface treatment device for the welded joints of sheet metal parts. Through the front and rear double grinding structural design, different welds of sheet metal parts in the same direction can be ground simultaneously front and rear, thereby improving the surface treatment efficiency of single-sided grinding of sheet metal parts.
[0004] Technical solution: In order to achieve the above-mentioned purpose, the single-sided surface treatment device of the sheet metal welding connection of the utility model includes an axle beam, a swing arm and a grinding mechanism, and the grinding mechanism is arranged on the axle beam through the swing arm; the grinding mechanism includes a front grinding mechanism and a rear grinding mechanism in the grinding direction, and the front grinding mechanism and the rear grinding mechanism are at the same horizontal height, forming a double grinding mechanism for front and rear grinding of the welds of the sheet metal.
[0005] Furthermore, the front grinding mechanism is composed of a front driving part driving and connecting the front grinding wheel; the rear grinding mechanism is composed of a rear driving part driving and connecting the rear grinding wheel; the front grinding wheel and the rear grinding wheel are in the grinding direction, and the front and rear heights are kept consistent.
[0006] Furthermore, the abrasive grain size of the front grinding wheel and the rear grinding wheel is the same.
[0007] Furthermore, the abrasive grain size of the front grinding wheel is larger than that of the rear grinding wheel.
[0008] Furthermore, the swing arm is sleeved on the axle beam, so that the grinding mechanism can swing in the circumferential direction around the axle beam to adjust the wheelbase between the front grinding wheel and the rear grinding wheel;
[0009] A locking mechanism is further provided between the swing arm and the axle beam, and the swing arm can be fixed relative to the axle beam through the locking mechanism.
[0010] Furthermore, the swing arm includes a first swing arm corresponding to the front grinding mechanism and a second swing arm corresponding to the rear grinding mechanism;
[0011] The locking mechanism includes a first locking mechanism corresponding to the first swing arm and a second locking mechanism corresponding to the second swing arm.
[0012] Furthermore, handles are respectively provided at both ends of the axle beam.
[0013] Beneficial effect: The utility model adopts the front and rear double grinding structural design, which can simultaneously grind the different welds of the sheet metal parts in the same direction. Compared with the single grinding method of grinding different welds in sequence, it can greatly improve the surface treatment efficiency of single-sided grinding of sheet metal parts; the front grinding wheel and the rear grinding wheel are equivalent to the two fulcrums provided. During the moving grinding process, the equipment stability is better, thereby improving the grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure decomposition of the utility model;
[0016] Figure 3 This is a structural diagram of the front and rear grinding wheels swinging to adjust the wheelbase. DETAILED DESCRIPTION
[0017] The present invention will be further described below in conjunction with the accompanying drawings.
[0018] like Figure 1 As shown, a single-sided surface treatment device for welded joints of sheet metal parts includes an axle beam 1, a swing arm 2, and a grinding mechanism 3. The grinding mechanism 3 is mounted on the axle beam 1 via the swing arm 2. The grinding mechanism 3 includes a front grinding mechanism 31 and a rear grinding mechanism 32 in a grinding direction 4. The front grinding mechanism 31 and the rear grinding mechanism 32 are located at the same horizontal height, forming a dual grinding mechanism for performing front and rear grinding on the welds of the sheet metal part 7. The dual front and rear grinding structure design of the present invention allows simultaneous front and rear grinding of different welds of the sheet metal part 7 in the same direction. Compared with a single grinding method in which different welds are polished sequentially, the efficiency of single-sided polishing of the sheet metal part is greatly improved.
[0019] More specifically, Figure 1 and Figure 2 As shown, the front grinding mechanism 31 comprises a front drive unit 31.1 drivingly connected to a front grinding wheel 31.2; the rear grinding mechanism 32 comprises a rear drive unit 32.1 drivingly connected to a rear grinding wheel 32.2. The front grinding wheel 31.2 and the rear grinding wheel 32.2 are located in the grinding direction 4, and the front and rear heights are kept consistent. The front and rear drive units 31.1 and 32.1 each utilize a grinding motor.
[0020] It should be noted that, in the technical solution of the front and rear double grinding of the present invention, the front grinding wheel 31.2 and the rear grinding wheel 32.2 are equivalent to providing two fulcrums, which improves the stability of the equipment during the grinding process, thereby improving the grinding quality.
[0021] In the present invention, the abrasive grits of the front grinding wheel 31.2 and the rear grinding wheel 32.2 can be the same or different depending on the operation requirements, as follows:
[0022] Abrasive grit selection 1: The abrasive grit of the front grinding wheel 31.2 and the rear grinding wheel 32.2 are the same, which can improve the grinding efficiency.
[0023] Abrasive grit selection 2: The abrasive grit of the front grinding wheel 31.2 is larger than that of the rear grinding wheel 32.2, which can achieve different grinding degrees at the front and rear, gradually improve the grinding fineness, and also improve the grinding efficiency. It should be noted that the difference in abrasive grit selection between the two grinding wheels should not be too large, so as not to affect the grinding quality.
[0024] like Figure 2 and Figure 3 As shown, the swing arm 2 is sleeved on the axle beam 1, so that the grinding mechanism 3 can swing in the circumferential direction around the axle beam 1 to adjust the wheelbase between the front grinding wheel 31.2 and the rear grinding wheel 32.2, so that the corresponding grinding distance can be adapted according to the two welds on the sheet metal. After the distance is adjusted, it needs to be fixed. Therefore, a locking mechanism 5 is also provided between the swing arm 2 and the axle beam 1 of the present invention, and the swing arm 2 can be fixed relative to the axle beam 1 through the locking mechanism 5.
[0025] More specifically, Figure 2 As shown, the swing arm 2 includes a first swing arm 21 corresponding to the front grinding mechanism 31 and a second swing arm 21 corresponding to the rear grinding mechanism 32; the locking mechanism 5 includes a first locking mechanism 51 corresponding to the first swing arm 21 and a second locking mechanism 52 corresponding to the second swing arm 21. The locking mechanism 5 is a locking bolt movably connected to the swing arm 2. The axle beam 1 has a circumferential expansion block 8 located between the first and second swing arms 21. The two axial ends of the circumferential expansion block 8 are respectively provided with a plurality of positioning threaded blind holes 9 arranged in a circumferential arc array. By screwing the locking bolts into the corresponding positioning threaded blind holes 9, the corresponding swing arm 2 can be fixed.
[0026] like Figure 1 or Figure 2 As shown, handles 6 are provided at both ends of the axle beam 1 to facilitate the staff to operate the equipment.
[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A single-side surface treatment device for welded joints of sheet metal parts, characterized by: The invention comprises an axle beam (1), a swing arm (2) and a grinding mechanism (3), wherein the grinding mechanism (3) is arranged on the axle beam (1) via the swing arm (2); the grinding mechanism (3) comprises a front grinding mechanism (31) and a rear grinding mechanism (32) in a grinding travel direction (4), wherein the front grinding mechanism (31) and the rear grinding mechanism (32) are at the same horizontal height, forming a double grinding mechanism for performing front and rear grinding on the weld of a sheet metal part (7).
2. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 1, characterized in that: The front grinding mechanism (31) is composed of a front driving part (31.1) driving and connecting a front grinding wheel (31.2); the rear grinding mechanism (32) is composed of a rear driving part (32.1) driving and connecting a rear grinding wheel (32.2); the front grinding wheel (31.2) and the rear grinding wheel (32.2) are located in the grinding direction (4), and the front and rear heights are kept consistent.
3. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 2, wherein: The abrasive grain size of the front grinding wheel (31.2) and the rear grinding wheel (32.2) is the same.
4. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 2, wherein: The abrasive grain size of the front grinding wheel (31.2) is greater than the abrasive grain size of the rear grinding wheel (32.2).
5. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 2, wherein: The swing arm (2) is sleeved on the axle beam (1), so that the grinding mechanism (3) can swing in the circumferential direction around the axle beam (1) to adjust the wheelbase between the front grinding wheel (31.2) and the rear grinding wheel (32.2); A locking mechanism (5) is also provided between the swing arm (2) and the axle beam (1), and the swing arm (2) can be fixed relative to the axle beam (1) via the locking mechanism (5).
6. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 5, characterized in that: The swing arm (2) comprises a first swing arm (21) corresponding to the front grinding mechanism (31) and a second swing arm (22) corresponding to the rear grinding mechanism (32); The locking mechanism (5) comprises a first locking mechanism (51) corresponding to the first swing arm (21) and a second locking mechanism (52) corresponding to the second swing arm (22).
7. The device for treating a single side surface of a welded joint of a sheet metal part according to claim 5, characterized in that: The two axial ends of the axle beam (1) are respectively provided with handles (6).