Preservative doping device for precast concrete component

By designing an automated preservative adding device, the problem of manual operation in the process of adding preservatives to precast concrete components is solved, and efficient and safe preservative mixing is achieved.

CN223301938UActive Publication Date: 2025-09-05SHANDONG GAOSU LOAD & BRIDGE MAINTENANCE CO LTD
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Patent Information

Application Number
CN202422672863.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-05
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing precast concrete components require manual loading and opening and closing during the process of adding preservatives, resulting in high labor intensity and low efficiency.

Method used

A device for adding preservatives to precast concrete components was designed, including a conveyor belt, a mixing box, a material guiding structure, and an opening and closing structure. Cylinders and hinged joints were used to achieve automatic loading and cover flipping, and a spiral stirring paddle was used for mixing to reduce manual operation.

Benefits of technology

It realizes the automatic addition and mixing of preservatives, reduces the amount of manual labor, improves the efficiency and safety of preservative mixing, and reduces the risk of dust flying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a preservative mixing device for a precast concrete component in the technical field of concrete production equipment, which comprises a conveying belt and a mixing box, the conveying belt is provided with a material guide structure, the material guide structure is connected with a feed port of the mixing box, the feed port is positioned above the mixing box, the feed port is provided with a cover plate, and the cover plate is provided with an opening and closing structure. A supporting plate is arranged at the upper end of the mixing box and connected with the cover plate through an opening and closing structure. The preservative powder is conveyed through the conveying belt, the preservative enters the mixing box from the feeding port by arranging the material guiding structure, the cover plate is opened and closed through the opening and closing structure, the manual feeding and opening and closing processes are reduced, and the preservative mixing and adding efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete production equipment, in particular to a device for adding an antiseptic to prefabricated concrete components. Background Art

[0002] Precast concrete components are concrete structures prefabricated in factories or on-site. These components include beams, slabs, columns, and building accessories. They are produced using standardized, mechanized methods. Their primary components include concrete, steel bars, embedded components, and insulation. The production process is typically carried out in factories to ensure high quality and consistency.

[0003] In the concrete preparation process, in addition to the main materials (such as sand) and cementitious materials (such as cement), one or more preservatives need to be added. The amount of preservative added is usually about 1% of the weight of the concrete, but the specific amount should be adjusted according to the specific conditions of the concrete and the type of preservative. The preservative needs to be mixed according to the concrete conditions during use. The mixing process usually uses manual loading. For precast concrete parts, the production volume is large and frequent mixing is required. Frequent manual loading places a considerable burden on workers.

[0004] Therefore, in view of the above problems, a device for adding an antiseptic to a prefabricated concrete component is proposed to solve the above problems. Utility Model Content

[0005] Aiming at the deficiencies of the prior art, the utility model develops a device for adding an antiseptic for a prefabricated concrete component. The utility model can automatically load materials and mix the antiseptic.

[0006] The technical solution of the utility model for solving the technical problem is: a device for adding an antiseptic to prefabricated concrete components, comprising a conveyor belt and a mixing box, the conveyor belt is provided with a material guide structure, the material guide structure is connected to the feed port of the mixing box, the feed port is located above the mixing box, the feed port is provided with a cover plate, the cover plate is provided with an opening and closing structure, a support plate is provided at the upper end of the mixing box, and the support plate and the cover plate are connected by the opening and closing structure.

[0007] The preservative powder is transported by a conveyor belt. By setting a material guide structure, the preservative enters the mixing box from the feed port. The cover is opened and closed by the opening and closing structure, which reduces the manual loading and opening and closing processes and improves the efficiency of preservative mixing and adding.

[0008] Preferably, the opening and closing structure includes a hinge, a positioning platform, a rotating shaft and a movable plate. The cover plate and the support plate are connected by a hinge. A positioning platform is provided on the cover plate. A rotating shaft is provided on the positioning platform. The positioning platform and the movable plate are connected by a rotating shaft.

[0009] The cover plate and the support plate are connected by a hinge to facilitate the rotation of the cover plate.

[0010] Preferably, the opening and closing structure further includes a first cylinder and a first hinge joint, the first cylinder is arranged on the support plate, the working end of the first cylinder is arranged horizontally, and the working end of the first cylinder is connected to the movable plate through the first hinge joint.

[0011] The cylinder is connected to the support plate through the first hinge joint to drive the support plate to move, and the support plate drives the cover plate to flip through the rotating shaft, thereby reducing manual labor.

[0012] Preferably, the material guiding structure includes a bracket, a positioning plate and a material guiding plate. The brackets are symmetrically arranged on both sides of the conveyor belt, and the positioning plates are arranged between the brackets. The positioning plates are arranged at an angle. The positioning plates are located above the feed port and are inclined toward the feed port. The material guiding plate is slidably connected to the bottom of the positioning plate.

[0013] The positioning plate is provided to play the role of positioning and preliminary material guiding. The guide plate is slidably connected under the positioning plate, and the guide plate moves under the positioning plate. When the cover plate needs to be flipped, the guide plate retracts to prevent interference with the flipping of the cover plate.

[0014] Preferably, the material guiding structure also includes a slide rail, a slider, a mounting platform, a second hinge joint, a second cylinder, a third hinge joint and a guide plate. The slide rail is symmetrically arranged on the side of the positioning plate close to the feed port, and the slider is symmetrically arranged on the material guiding plate. The slider is slidably connected to the slide rail. A mounting platform is arranged below the positioning plate, and a second hinge joint is arranged on the mounting platform. The second cylinder is arranged on the mounting platform through the second hinge joint. The working end of the second cylinder is connected to the guide plate through the third hinge joint, and the guide plate is arranged at the lower end of the material guiding plate.

[0015] The sliding of the material guide plate is achieved through the cooperation between the slide rail and the slider. When the material guide plate needs to be slid, the second cylinder is started, and the second cylinder drives the material guide plate to move through the third hinge joint to achieve the telescopic movement of the material guide plate.

[0016] Preferably, a motor is provided on the support plate, the motor is connected to a reducer, the reducer is provided with a main shaft, the main shaft is located in the mixing box, and a spiral stirring paddle is provided at the lower part of the main shaft.

[0017] The motor drives the reducer to rotate, and the reducer drives the main shaft and the spiral stirring paddle to rotate

[0018] Preferably, the mixing box is provided with a discharge pipe, the discharge pipe is provided with a valve, the mixing box is provided with an ash suction pipe, and the ash suction pipe is connected to the negative pressure fan.

[0019] By setting up dust suction pipes and negative pressure fans, dust flying from the feed inlet is reduced and the environment is protected.

[0020] The effects provided in the content of the utility model are only the effects of the embodiments, rather than all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0021] The preservative powder is transported by a conveyor belt. By setting a material guide structure, the preservative enters the mixing box from the feed port. The cover is opened and closed by the opening and closing structure, which reduces the manual loading and opening and closing process and improves the efficiency of preservative mixing and adding.

[0022] The positioning plate is provided to play the role of positioning and preliminary material guiding. The guide plate is slidably connected under the positioning plate, and the guide plate moves under the positioning plate. When the cover plate needs to be flipped, the guide plate retracts to prevent interference with the flipping of the cover plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0024] Figure 1 This is a schematic structural diagram of the utility model.

[0025] Figure 2 This is a schematic diagram of the material guiding structure of the utility model.

[0026] Figure 3 This is a cross-sectional schematic diagram of the mixing box of the present invention.

[0027] Figure 4 This is a structural diagram of the guide plate of the utility model.

[0028] Figure 5 For this utility model Figure 1 A magnified schematic diagram of the structure in the middle.

[0029] In the figure, 1. conveyor belt; 2. mixing box; 3. feed port; 4. cover plate; 5. support plate; 6. hinge; 7. positioning table; 8. rotating shaft; 9. movable plate; 10. first cylinder; 11. first hinge joint; 12. bracket; 13. positioning plate; 14. guide plate; 15. slide rail; 16. slider; 17. mounting table; 18. second hinge joint; 19. second cylinder; 20. third hinge joint; 21. guide plate; 22. motor; 23. reducer; 24. main shaft; 25. spiral stirring paddle; 26. discharge pipe; 27. valve; 28. ash suction pipe. DETAILED DESCRIPTION

[0030] To clearly illustrate the technical features of this solution, the present invention is described in detail below using specific embodiments and accompanying drawings. The following disclosure provides numerous different embodiments or examples for implementing various configurations of the present invention. To simplify the disclosure of the present invention, the following descriptions focus on components and configurations of specific examples. Furthermore, the present invention may repeat reference numerals and / or letters across different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and / or configurations discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted to avoid unnecessarily limiting the present invention. Terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or elements referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0031] like Figures 1 to 5 As shown, the device for adding an antiseptic to precast concrete components includes a conveyor belt 1 and a mixing box 2. The conveyor belt 1 is provided with a material guide structure connected to a feed port 3 of the mixing box 2. The feed port 3 is located above the mixing box 2 and is provided with a cover plate 4 with an opening and closing structure. A support plate 5 is provided at the upper end of the mixing box 2 and is connected to the cover plate 4 via the opening and closing structure. The antiseptic powder is transported by the conveyor belt 1. The material guide structure allows the antiseptic to enter the mixing box 2 from the feed port 3. The opening and closing structure is used to open and close the cover plate 4, reducing the manual loading and opening and closing process and improving the efficiency of the antiseptic mixing and addition.

[0032] The opening and closing structure includes a hinge 6, a positioning platform 7, a rotating shaft 8, and a movable plate 9. The cover plate 4 and the support plate 5 are connected by the hinge 6. The cover plate 4 is provided with a positioning platform 7, and the positioning platform 7 is provided with a rotating shaft 8. The positioning platform 7 and the movable plate 9 are connected by the rotating shaft 8. The cover plate 4 and the support plate 5 are connected by the hinge 6 to facilitate the rotation of the cover plate 4.

[0033] The opening and closing structure also includes a first cylinder 10 and a first hinge 11. The first cylinder 10 is mounted on the support plate 5, with the working end of the first cylinder 10 positioned horizontally. The working end of the first cylinder 10 is connected to the movable plate 9 via the first hinge 11. The cylinder is connected to the support plate 5 via the first hinge 11, driving the support plate 5 to move. The support plate 5 drives the cover plate 4 to flip via the rotating shaft 8, reducing manual labor.

[0034] The material guide structure includes brackets 12, positioning plates 13, and guide plates 14. Brackets 12 are symmetrically arranged on both sides of the conveyor belt 1. Positioning plates 13 are arranged between the brackets 12. The positioning plates 13 are arranged at an angle and are located above the feed inlet 3. The positioning plates 13 are tilted toward the feed inlet 3. The positioning plates 13 slide under the positioning plates 13 to provide positioning and preliminary material guidance. The positioning plates 13 slide under the positioning plates 13 to guide the material. The guide plates 14 move under the positioning plates 13. When the cover plate 4 needs to be flipped, the guide plates 14 retract to prevent interference with the flipping of the cover plate 4.

[0035] The material guide structure also includes a slide rail 15, a slider 16, a mounting platform 17, a second hinge 18, a second cylinder 19, a third hinge 20, and a guide plate 21. The slide rail 15 is symmetrically arranged on the side of the positioning plate 13 near the feed inlet 3. The slider 16 is symmetrically arranged on the material guide plate 14, and the slider 16 is slidably connected to the slide rail 15. The mounting platform 17 is provided below the positioning plate 13, and the second hinge 18 is provided on the mounting platform 17. The second cylinder 19 is mounted on the mounting platform 17 via the second hinge 18. The working end of the second cylinder 19 is connected to the guide plate 21 via the third hinge 20. The guide plate 21 is arranged at the lower end of the material guide plate 14. The slide rail 15 and the slider 16 cooperate to achieve the sliding of the material guide plate 14. When the material guide plate 14 needs to be slid, the second cylinder 19 is activated, and the second cylinder 19 drives the material guide plate 14 to move through the third hinge 20, thereby achieving the telescopic movement of the material guide plate 14.

[0036] The support plate 5 is provided with a motor 22, which is connected to a reducer 23. The reducer 23 is provided with a main shaft 24. The main shaft 24 is located in the mixing box 2, and a spiral stirring paddle 25 is provided at the lower part of the main shaft 24. The motor 22 drives the reducer 23 to rotate, and the reducer 23 drives the main shaft 24 and the spiral stirring paddle 25 to rotate.

[0037] The mixing box 2 is provided with a discharge pipe 26, a valve 27 is provided on the discharge pipe 26, and an ash suction pipe 28 is provided on the mixing box 2, and the ash suction pipe 28 is connected to a negative pressure blower. By providing the ash suction pipe 28 and the negative pressure blower, dust is reduced from flying from the feed port 3, thereby protecting the environment.

[0038] Working principle: The conveyor belt 1 transports the prefabricated concrete component preservative, which enters the mixing box 2 from the feed port 3 through the guide plate 14. The movement of the guide plate 14 is controlled by the second cylinder 19. When the transportation is completed, the guide plate 14 retracts, the first cylinder 10 is started, the cover plate 4 is flipped and closed, the motor 22 is started to drive the spiral stirring paddle 25 to rotate, so that different preservatives are mixed, and the valve 27 is opened to add preservatives.

[0039] Although the above describes the specific implementation methods of the utility model in conjunction with the accompanying drawings, it does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the utility model.

Claims

1. A device for adding an antiseptic to prefabricated concrete components, characterized by: The invention comprises a conveyor belt (1) and a mixing box (2), wherein the conveyor belt (1) is provided with a material guide structure, the material guide structure is connected to a feed port (3) of the mixing box (2), the feed port (3) is located above the mixing box (2), the feed port (3) is provided with a cover plate (4), the cover plate (4) is provided with an opening and closing structure, and a support plate (5) is provided at the upper end of the mixing box (2), the support plate (5) and the cover plate (4) are connected via the opening and closing structure.

2. The device for adding an antiseptic to a precast concrete component according to claim 1, wherein: The opening and closing structure comprises a hinge (6), a positioning platform (7), a rotating shaft (8) and a movable plate (9); the cover plate (4) and the support plate (5) are connected via the hinge (6); a positioning platform (7) is provided on the cover plate (4); a rotating shaft (8) is provided on the positioning platform (7); and the positioning platform (7) and the movable plate (9) are connected via the rotating shaft (8).

3. The device for adding an antiseptic to a precast concrete component according to claim 2, wherein: The opening and closing structure further comprises a first cylinder (10) and a first hinge joint (11), wherein the first cylinder (10) is arranged on the support plate (5), the working end of the first cylinder (10) is arranged horizontally, and the working end of the first cylinder (10) is connected to the movable plate (9) via the first hinge joint (11).

4. The device for adding an antiseptic to a precast concrete component according to claim 1, wherein: The material guiding structure comprises a bracket (12), a positioning plate (13) and a material guiding plate (14), the brackets (12) are symmetrically arranged on both sides of the conveyor belt (1), the positioning plate (13) is arranged between the brackets (12), the positioning plate (13) is inclined, the positioning plate (13) is located above the feed port (3), the positioning plate (13) is inclined toward the feed port (3), and the material guiding plate (14) is slidably connected below the positioning plate (13).

5. The device for adding an antiseptic to a precast concrete component according to claim 4, wherein: The material guiding structure further comprises a slide rail (15), a slider (16), a mounting platform (17), a second hinge joint (18), a second cylinder (19), a third hinge joint (20) and a guide plate (21). The slide rail (15) is symmetrically arranged on one side of the positioning plate (13) close to the material inlet (3). The slider (16) is symmetrically arranged on the material guiding plate (14). The slider (16) is slidably connected to the slide rail (15). A mounting platform (17) is arranged below the positioning plate (13). A second hinge joint (18) is arranged on the mounting platform (17). The second cylinder (19) is arranged on the mounting platform (17) through the second hinge joint (18). The working end of the second cylinder (19) is connected to the guide plate (21) through the third hinge joint (20). The guide plate (21) is arranged at the lower end of the material guiding plate (14).

6. The device for adding an antiseptic to a precast concrete component according to claim 1, wherein: A motor (22) is provided on the support plate (5), the motor (22) is connected to a reducer (23), the reducer (23) is provided with a main shaft (24), the main shaft (24) is located in the mixing box (2), and a spiral stirring paddle (25) is provided at the bottom of the main shaft (24).

7. The device for adding an antiseptic to a precast concrete component according to claim 6, wherein: The mixing box (2) is provided with a discharge pipe (26), the discharge pipe (26) is provided with a valve (27), and the mixing box (2) is provided with an ash suction pipe (28), and the ash suction pipe (28) is connected to a negative pressure fan.