Plastic sheet rolling forming equipment
By designing the worm and worm gear transmission and heat dissipation fin water exchange system for adjustment components and roller pressing components, the problem of inconvenient adjustment of traditional three-roller calenders is solved, and convenient roll gap adjustment and efficient molding of plastic sheets are achieved.
Patent Information
- Application Number
- CN202422751891.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional three-roll calenders need to be shut down when adjusting the roll gap. The structure is complex and inconvenient, making it difficult to adapt to the production needs of geogrids of different thicknesses.
A plastic sheet roller forming equipment is designed, using adjustment components and roller components in the rectangular frame to adjust and clean the roller parts through worm and worm gear transmission, and combining heat dissipation fins and water exchange system to achieve rapid adjustment and cooling effects.
It realizes convenient adjustment of the pressure roller gap during operation, avoids adhesion and heat accumulation of plastic sheets, adapts to the molding needs of plastic sheets of different thicknesses, and improves production efficiency.
Smart Images

Figure CN223302077U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of geogrid processing, in particular to a plastic sheet roll forming device. Background Art
[0002] At present, in the production of traditional geogrids, first, the staff melts the masterbatch through the injection molding machine, and then injects it into the molding equipment. At this time, the plastic sheet extruded from the molding equipment will enter the three-roll calender. After the plastic sheet enters the three-roll calender, it can be extruded into the required thickness and cooled. The cooled plastic sheet will enter the punching machine, and the punched plastic sheet will enter the stretching equipment to be processed into the required geogrid.
[0003] When processing geogrids, the thickness of each geogrid is different, so different types of sheets have different thicknesses. At this time, the gap between the rollers needs to be adjusted frequently. Although the traditional three-roller calender is equipped with an adjustment mechanism on each roller, the structure is complicated. When adjusting the gap between the two rollers, it is necessary not only to stop the machine for adjustment, but also to adjust the upper and lower bolts by pushing up the lower bolt and moving the upper bolt upward or in the opposite way, which makes it inconvenient to adjust the gap. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a plastic sheet roll forming device, which solves the problems mentioned in the background technology.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The cam is secured to a position 56° to the left of the control stand and is secured to a position 56° to the right of the control stand, wherein the cam is secured to a position 56° to the right of the control stand and is secured to a position 56° to the right of the control stand.
[0007] Furthermore, the first rolling component includes an outer roller, and the output shaft end of the first motor is connected to the outer roller through a worm and a worm gear. A water cylinder is installed in the middle of the inner cavity of the outer roller, and the outer surface of the water cylinder is fixedly connected with heat dissipation fins between the inner cavity walls of the outer roller. One end of the water cylinder is located between the inner walls of the outer roller to provide a water cavity.
[0008] Furthermore, the first water-changing component includes a drainage cylinder, one end of the outer roller is rotatably connected to the drainage cylinder, the outer surface of the outer roller is fixedly connected to a connecting pipe, the interior of the outer roller is fixedly connected to a water inlet pipe, and one end of the water inlet pipe is rotatably connected to the water outlet cylinder.
[0009] Furthermore, the first adjustment component includes an adjustment slot and a rotating adjustment rod. Adjustment slots are respectively provided on both sides of the inner cavity wall of the rectangular frame. An adjusting threaded rod is rotatably connected in the adjustment slot. The outer surface of the adjusting threaded rod is threadedly connected to the adjusting rod. A second rolling component is installed between the two groups of adjusting rods. A rotating adjustment rod is rotatably connected in the rectangular frame. Both ends of the outer surface of the rotating adjustment rod are respectively rotatably connected to the adjusting threaded rod through a worm and a worm gear. The second adjustment component adopts the same structure as the first adjustment component and is symmetrically installed.
[0010] Furthermore, the second rolling assembly includes a U-shaped frame, a U-shaped frame is fixedly connected between the two groups of adjusting rods, a second motor is fixedly connected to one side of the U-shaped frame, an output shaft end of the second motor is connected to a second rolling component through a worm and a worm gear, one end of the second rolling component is connected to a second water changing component, a second scraper is fixedly connected to one side of the U-shaped frame, and one end of the second scraper is in contact with the surface of the second rolling component.
[0011] Furthermore, the second rolling component adopts the same structure as the first rolling component, and the second water-changing component adopts the same structure as the first water-changing component; the third rolling assembly adopts the same structure as the second rolling assembly and is installed symmetrically.
[0012] The utility model provides a plastic sheet roll forming device. Compared with the existing technology, it has the following advantages:
[0013] 1. The first scraper can be used to clean the plastic adhering to the surface of the first rolling component to avoid affecting the processing and forming of the plastic sheet;
[0014] 2. By injecting water from the outside into the water inlet pipe, the water will flow into the water cavity along the water cylinder. At this time, the water will be divided under the action of the heat dissipation fins. After the division, the water will take away the heat on the outer roller and the heat on the heat dissipation fins, thus achieving the heat dissipation of the plastic sheet and preventing the plastic sheet from sticking to the outer roller.
[0015] 3. By rotating the adjusting rods in the first and second adjusting assemblies to drive the adjusting threaded rods to rotate, thereby driving the adjusting rods to move upward or downward, the distance between the second rolling assembly and the first rolling assembly, as well as the distance between the third rolling assembly and the first rolling assembly can be adjusted, so that plastic sheets of different thicknesses can be extruded and formed later. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 Shows a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 Shows a schematic structural diagram of the utility model from another perspective;
[0019] Figure 3 Shows a schematic structural diagram of the first rolling component of the utility model;
[0020] Figure 4 A schematic diagram of a half-section structure of the first rolling component of the present invention is shown;
[0021] Figure 5 It shows a schematic diagram of the partial cross-section structure of the first rolling component of the utility model;
[0022] Figure 6 Shows a schematic structural diagram of the second rolling assembly of the utility model;
[0023] Figure 7 Shows a schematic structural diagram of the first adjustment component of the utility model;
[0024] As shown in the figure: 1. Rectangular frame; 2. First adjustment component; 21. Adjustment slot; 22. Rotating adjustment rod; 23. Adjustment threaded rod; 24. Adjustment rod; 3. Second adjustment component; 4. First rolling component; 41. Motor plate; 42. Support plate; 43. First motor; 44. First rolling component; 441. Outer roller; 442. Water cylinder; 443. Heat dissipation fins; 444. Water cavity; 45. First water-changing component; 451. Drain cylinder; 452. Connecting pipe; 453. Water inlet pipe; 46. First scraper; 5. Second rolling component; 51. U-shaped frame; 52. Second motor; 53. Second rolling component; 54. Second water-changing component; 55. Second scraper; 6. Third rolling component. DETAILED DESCRIPTION
[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0026] Example 1
[0027] In order to solve the technical problems in the background technology, the following plastic sheet roll forming equipment is provided:
[0028] Combine Figure 1-Figure 7 As shown, the utility model provides a plastic sheet roll forming device, comprising a rectangular frame 1; a first adjustment component 2 and a second adjustment component 3 are respectively installed at both ends of the inner cavity of the rectangular frame 1, a first rolling component 4 is installed in the middle of the inner cavity of the rectangular frame 1, a second rolling component 5 is installed on one side of the first adjustment component 2, a third rolling component 6 is installed on one side of the second adjustment component 3, and the second rolling component 5 and the third rolling component 6 are respectively installed on the upper and lower sides of the first rolling component 4; the first rolling component 4 includes a motor plate 41 and a support plate 42, and the rectangular A motor plate 41 and a support plate 42 are fixedly connected to both sides of the inner cavity wall of the frame 1, and a first motor 43 is fixedly connected to one side of the motor plate 41. The output shaft end of the first motor 43 is connected to a first rolling component 44 through a worm and a worm gear. One end of the first rolling component 44 is located in the support plate 42 and rotates. One end of the first rolling component 44 is connected to a first water changing component 45. A first scraper 46 is fixedly connected to one side of the motor plate 41 and is located between the support plates 42. One end of the first scraper 46 is in contact with the surface of the first rolling component 44.
[0029] The first scraper 46 can be used to clean the plastic adhering to the surface of the first rolling component 44 to avoid affecting the processing and forming of the plastic sheet.
[0030] In this embodiment, the first rolling component 44 includes an outer roller 441. The output shaft end of the first motor 43 is rotatably connected to the outer roller 441 via a worm and a worm gear. A water discharge cylinder 442 is installed in the middle of the inner cavity of the outer roller 441. Heat dissipation fins 443 are fixedly connected to the outer surface of the water discharge cylinder 442 and located between the inner cavity walls of the outer roller 441. One end of the water discharge cylinder 442 is located between the inner walls of the outer roller 441 to form a water discharge cavity 444. The first water exchange component 45 includes a drain cylinder 451. One end of the outer roller 441 is rotatably connected to the drain cylinder 451. A connecting pipe 452 is fixedly connected to the outer surface of the outer roller 441. A water inlet pipe 453 is fixedly connected to the interior of the outer roller 441. One end of the water inlet pipe 453 is rotatably connected to the water discharge cylinder 442.
[0031] By injecting water from the outside into the water inlet pipe 453, the water will then flow into the water cavity 444 along the water cylinder 442. At this time, the water will be divided under the action of the heat dissipation fins 443. After the division, the water will take away the heat on the outer roller 441 and the heat on the heat dissipation fins 443, thereby achieving the heat dissipation of the plastic sheet and at the same time, avoiding the adhesion of the plastic sheet to the outer roller 441.
[0032] Example 2
[0033] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following content:
[0034] The first adjustment component 2 includes an adjustment groove 21 and a rotating adjustment rod 22. Adjustment grooves 21 are respectively provided on both sides of the inner wall of the rectangular frame 1. An adjusting threaded rod 23 is rotatably connected in the adjustment groove 21. The outer surface of the adjusting threaded rod 23 is threadedly connected to the adjusting rod 24. A second rolling component 5 is installed between the two groups of adjusting rods 24. A rotating adjustment rod 22 is rotatably connected in the rectangular frame 1. The two ends of the outer surface of the rotating adjustment rod 22 are respectively rotatably connected to the adjusting threaded rod 23 through a worm and a worm gear. The second adjustment component 3 adopts the same structure as the first adjustment component 2 and is installed symmetrically.
[0035] By rotating the adjusting rod 22 in the first adjusting assembly 2 and the second adjusting assembly 3, the adjusting threaded rod 23 is driven to rotate, thereby driving the adjusting rod 22 to move upward or downward, so as to adjust the distance between the second rolling assembly 5 and the first rolling assembly 4, and the distance between the third rolling assembly 6 and the first rolling assembly 4, so as to extrude and form plastic sheets of different thicknesses in the later stage.
[0036] Example 3
[0037] like Figure 1-Figure 7 As shown, based on the above embodiment, this embodiment further provides the following content:
[0038] The second roller assembly 5 includes a U-shaped frame 51, which is fixedly connected between the two sets of adjustment rods 24. A second motor 52 is fixedly connected to one side of the U-shaped frame 51. The output shaft of the second motor 52 is connected to a second roller component 53 through a worm gear and a worm gear. One end of the second roller component 53 is connected to a second water exchange component 54. A second scraper 55 is fixedly connected to one side of the U-shaped frame 51, and one end of the second scraper 55 contacts the surface of the second roller component 53. The second roller component 53 adopts the same structure as the first roller component 44, and the second water exchange component 54 adopts the same structure as the first water exchange component 45. The third roller assembly 6 adopts the same structure as the second roller assembly 5 and is installed symmetrically.
[0039] The working principle and use process of this utility model:
[0040] In use:
[0041] When in use, first adjust the distance between the second rolling assembly 5 and the first rolling assembly 4 according to the thickness of the plastic sheet, and also adjust the distance between the third rolling assembly 6 and the first rolling assembly 4. When adjusting, first, rotate the rotating adjustment rod 22. As the rotating adjustment rod 22 rotates, the adjusting threaded rod 23 is driven to rotate, thereby driving the adjusting rod 24 to rotate. When the adjusting rod 24 slides up and down in the adjusting slot 21, the distance between the second rolling assembly 5 and the first rolling assembly 4 can be adjusted. Then, the distance between the third rolling assembly 6 and the first rolling assembly 4 is adjusted in the same way.
[0042] After adjustment, the external cooling water pipe is connected to the water inlet pipe 453, and the return pipe is connected to the connecting pipe 452. When the external water is injected into the water inlet pipe 453, the water will enter the water discharge cylinder 442 from the water inlet pipe 453, and then be discharged into the water discharge cavity 444. At this time, the water will be dispersed by the heat dissipation fins 443 and flow into the outer roller 441. Finally, the water will flow into the drainage cylinder 451 and be discharged from the connecting pipe 452.
[0043] When in use, the equipment is moved to the melting equipment, and then the masterbatch plastic will be extruded, and then the plastic liquid is passed through the molding equipment. When the plastic liquid is extruded to a certain thickness, the staff puts one end of the extruded plastic sheet between the second roller assembly 5 and the first roller assembly 4. At this time, the plastic sheet can be extruded into the required thickness through the gap between the two. When the plastic sheet extruded once flows out from between the two, the staff puts the plastic sheet between the first roller assembly 4 and the third roller assembly 6. At this time, the plastic sheet will be extruded for the second time. The plastic sheet after the second extrusion will be transported out from the bottom of the third roller assembly 6 to facilitate later processing. During extrusion, the heat on the heat dissipation fins 443 and the outer roller 441 can be taken away by water flow to avoid adhesion, and at the same time, it is cooled and molded.
[0044] During extrusion, the scraper can prevent the plastic liquid or sheet from sticking to the outer roller, thereby affecting the subsequent processing and production.
[0045] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0046] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A plastic sheet roll forming device, characterized in that: The invention comprises a rectangular frame (1); a first adjustment component (2) and a second adjustment component (3) are respectively installed at both ends of the inner cavity of the rectangular frame (1); a first rolling component (4) is installed in the middle of the inner cavity of the rectangular frame (1); a second rolling component (5) is installed on one side of the first adjustment component (2); a third rolling component (6) is installed on one side of the second adjustment component (3); and the second rolling component (5) and the third rolling component (6) are respectively installed on the upper and lower sides of the first rolling component (4); The first rolling assembly (4) comprises a motor plate (41) and a support plate (42). The motor plate (41) and the support plate (42) are fixedly connected to the inner cavity wall of the rectangular frame (1) on both sides respectively. A first motor (43) is fixedly connected to one side of the motor plate (41). The output shaft end of the first motor (43) is connected to a first rolling component (44) through a worm and a worm gear. One end of the first rolling component (44) is located in the support plate (42) and rotates. One end of the first rolling component (44) is connected to a first water changing component (45). A first scraper (46) is fixedly connected to one side of the motor plate (41) and is located between the support plates (42). One end of the first scraper (46) is in contact with the surface of the first rolling component (44).
2. The plastic sheet roll forming device according to claim 1, characterized in that: The first rolling component (44) includes an outer roller (441), the output shaft end of the first motor (43) is connected to the outer roller (441) through a worm and a worm wheel, a water cylinder (442) is installed in the middle of the inner cavity of the outer roller (441), a heat dissipation fin (443) is fixedly connected to the outer surface of the water cylinder (442) and located between the inner cavity wall of the outer roller (441), and a water cavity (444) is provided between one end of the water cylinder (442) and the inner wall of the outer roller (441).
3. The plastic sheet roll forming device according to claim 2, characterized in that: The first water-changing component (45) includes a drainage cylinder (451), one end of the outer roller (441) is rotatably connected to the drainage cylinder (451), the outer surface of the outer roller (441) is fixedly connected to a connecting pipe (452), the interior of the outer roller (441) is fixedly connected to a water inlet pipe (453), and one end of the water inlet pipe (453) is rotatably connected to the water outlet cylinder (442).
4. The plastic sheet roll forming device according to claim 3, characterized in that: The first adjustment component (2) comprises an adjustment slot (21) and a rotating adjustment rod (22). Adjustment slots (21) are respectively provided on both sides of the inner cavity wall of the rectangular frame (1). An adjustment threaded rod (23) is rotatably connected in the adjustment slot (21). The outer surface of the adjustment threaded rod (23) is threadedly connected to an adjustment rod (24). A second rolling component (5) is installed between the two groups of adjustment rods (24). A rotating adjustment rod (22) is rotatably connected in the rectangular frame (1). Both ends of the outer surface of the rotating adjustment rod (22) are rotatably connected to the adjustment threaded rod (23) through a worm gear. The second adjustment component (3) adopts the same structure as the first adjustment component (2) and is symmetrically installed.
5. The plastic sheet roll forming device according to claim 4, characterized in that: The second rolling assembly (5) comprises a U-shaped frame (51), the U-shaped frame (51) being fixedly connected between the two groups of adjusting rods (24), a second motor (52) being fixedly connected to one side of the U-shaped frame (51), an output shaft end of the second motor (52) being connected to a second rolling component (53) through a worm gear and a worm wheel, one end of the second rolling component (53) being connected to a second water changing component (54), a second scraper (55) being fixedly connected to one side of the U-shaped frame (51), and one end of the second scraper (55) being in contact with the surface of the second rolling component (53).
6. The plastic sheet roll forming device according to claim 5, characterized in that: The second rolling component (53) adopts the same structure as the first rolling component (44), and the second water-changing component (54) adopts the same structure as the first water-changing component (45); the third rolling assembly (6) adopts the same structure as the second rolling assembly (5) and is symmetrically installed.