Novel single-suction-nozzle flexible shielding cover packaging machine
Through the design of a single-sucking nozzle flexible shield cover packaging machine, using cameras and flexible vibration discs and other devices, the problems of complex structure and high maintenance costs of traditional packaging machines are solved, and efficient adaptability and rapid replacement of different shield covers are achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422719148.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing shield cover packaging machines mostly use multiple suction nozzles or multiple station designs, resulting in complex structure, high maintenance costs and poor flexibility, making it difficult to adapt to the rapid replacement of shield covers of different sizes, shapes and materials, resulting in reduced production efficiency and increased costs.
The single-sucking nozzle design is adopted, combined with camera, spider hand, flexible vibrating disk and other devices to achieve precise positioning and grasping. The flexible vibrating disk can be adjusted to adapt to shielding covers of different shapes and materials, improving the ability to change quickly.
It achieves efficient adaptability to shield covers of different sizes, shapes and materials, improves production efficiency and reduces maintenance costs, and meets the needs of rapid replacement.
Smart Images

Figure CN223303043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of packaging machines, in particular to a novel single-nozzle flexible shielding cover packaging machine. Background Art
[0002] With the rapid development of the electronics industry, the requirements for the packaging of electronic components are also increasing. As an important component to protect electronic components from electromagnetic interference, the packaging quality of the shielding cover directly affects the overall performance and reliability of the product. However, the existing shielding cover packaging machine has the following shortcomings when in use:
[0003] Traditional shielding cover packaging machines mostly adopt multi-nozzle or multi-station designs. Although this has improved production efficiency to a certain extent, it has problems such as complex structure, high maintenance costs, and poor flexibility. Especially when processing shielding covers of different sizes, shapes and materials, traditional packaging machines often find it difficult to adapt to the needs of rapid changeover, resulting in reduced production efficiency and increased costs.
[0004] Therefore, we made improvements to this and proposed a new type of single-nozzle flexible shielding cover packaging machine. Utility Model Content
[0005] The purpose of the present utility model is to address the current new type of single-nozzle flexible shielding cover packaging machine, which mostly adopts a multi-nozzle or multi-station design. Although it has improved production efficiency to a certain extent, it has problems such as complex structure, high maintenance cost, and poor flexibility. Especially when dealing with shielding covers of different sizes, shapes and materials, traditional packaging machines are often difficult to adapt to the needs of rapid changeover, resulting in reduced production efficiency and increased costs.
[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:
[0007] A new type of single nozzle flexible shielding cover packaging machine is developed to improve the above problems.
[0008] The utility model is specifically as follows:
[0009] It comprises a workbench, a packaging mechanism is provided on the top of the workbench, and a storage component is provided on one side of the workbench;
[0010] The packaging mechanism includes a mounting plate, a receiving belt, a releasing belt, a support frame, a camera, a spider arm, a storage bin, a flexible vibration disk, a carrier product detector, a heat sealing module and an upper belt. The mounting plate is bolted to the bottom of the workbench, the receiving belt and the releasing belt are rotatably connected to the side wall of the mounting plate, the support frame is bolted to the top of the workbench, the camera is bolted to the bottom of the support frame, the spider arm is arranged at the bottom of the support frame, the storage bin is bolted to the bottom of the support frame, the flexible vibration disk is arranged on one side of the storage bin, the carrier product detector is arranged on one side of the flexible vibration disk, the heat sealing module is arranged on one side of the carrier product detector, and the upper belt is arranged on one side of the carrier product detector.
[0011] As an optimal technical solution of the present invention, the storage assembly includes a support frame, a switch door and a groove. The support frame is bolted to the bottom of the workbench, the switch door is hinged to the inside of the support frame, and the groove is opened on the outer wall of the switch door.
[0012] As a preferred technical solution of the present invention, a fixing frame is bolted to the top of the workbench, a transparent plate is hinged inside the fixing frame, and a handle is provided on the outer wall of the transparent plate.
[0013] As a preferred technical solution of the present invention, universal wheels are bolted to the bottom of the support frame, and there are four universal wheels that are evenly distributed.
[0014] As a preferred technical solution of the present invention, a connecting rod is bolted to the bottom of the support frame, a supporting foot is threadedly connected to the bottom of the connecting rod, and a hexagonal portion is welded to the outer wall of the connecting rod.
[0015] As a preferred technical solution of the present invention, a heat dissipation groove is provided on the side wall of the mounting plate, and a heat dissipation fan is bolted inside the heat dissipation groove.
[0016] As a preferred technical solution of the present invention, a stabilizing rod is bolted to the bottom of the support frame to improve the stability of the support frame.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In the solution of the present utility model:
[0019] 1. The packaging mechanism is set up to achieve precise positioning and grasping of the shielding cover through the camera and spider arm; in addition, auxiliary devices such as flexible vibration plates are used to improve the adaptability to shielding covers of different sizes, shapes and materials, achieving rapid changeover and efficient production. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1This is a schematic diagram of the structure of the new single-nozzle flexible shielding cover packaging machine provided by the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the packaging mechanism of the new single-nozzle flexible shielding cover packaging machine provided by the utility model;
[0022] Figure 3 A schematic diagram of the specific structure of the packaging mechanism of the new single-nozzle flexible shielding cover packaging machine provided by the utility model;
[0023] Figure 4 This is a bottom view of the new single-nozzle flexible shielding cover packaging machine provided by the utility model;
[0024] Figure 5 This is a schematic diagram of the specific structure of the storage component of the new single-nozzle flexible shielding cover packaging machine provided by the utility model;
[0025] Figure 6 The utility model provides a new type of single nozzle flexible shielding cover packaging machine Figure 3 Enlarged view of point A in the middle;
[0026] Figure 7 The utility model provides a new type of single nozzle flexible shielding cover packaging machine Figure 3 Enlarged view of point B in the middle.
[0027] Indicated in the figure:
[0028] 1. Workbench; 2. Packaging mechanism; 3. Storage assembly; 4. Fixing frame; 5. Transparent plate; 6. Handle; 7. Universal wheel; 8. Connecting rod; 9. Support foot; 10. Hexagonal part; 11. Heat dissipation slot; 12. Cooling fan; 13. Stabilizer bar; 201. Mounting plate; 202. Retracting carrier belt; 203. Deploying carrier belt; 204. Support frame; 205. Camera; 206. Spider arm; 207. Storage bin; 208. Flexible vibration plate; 209. Carrier product detector; 210. Heat sealing module; 211. Upper belt; 301. Support frame; 302. Door; 303. Groove. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.
[0030] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0033] like Figure 1-7 As shown, this embodiment proposes a novel single-nozzle flexible shielding cover packaging machine, comprising a workbench 1, a packaging mechanism 2 is provided on the top of the workbench 1, and a storage component 3 is provided on one side of the workbench 1;
[0034] The packaging mechanism 2 includes a mounting plate 201, a receiving belt 202, a placing belt 203, a support frame 204, a camera 205, a spider arm 206, a storage bin 207, a flexible vibration plate 208, a carrier product detector 209, a heat sealing module 210 and an upper belt 211. The mounting plate 201 is bolted to the bottom of the workbench 1, the receiving belt 202 and the placing belt 203 are rotatably connected to the side wall of the mounting plate 201, the support frame 204 is bolted to the top of the workbench 1, the camera 205 is bolted to the bottom of the support frame 204, and the spider arm 206 is provided. It is placed at the bottom of the support frame 204, the storage bin 207 is bolted to the bottom of the support frame 204, the flexible vibration plate 208 is set on one side of the storage bin 207, the carrier product detector 209 is set on one side of the flexible vibration plate 208, the heat sealing module 210 is set on one side of the carrier product detector 209, and the upper belt 211 is set on one side of the carrier product detector 209. When used, the packaged carrier will be conveyed to the receiving belt 202 part, and the unused carrier plate is placed on the carrier belt 203 part. As the device runs, the carrier The tape is gradually pulled out and sent into the packaging area. The camera 205 is used to monitor and detect the products on the carrier tape in real time. By capturing and analyzing images, the camera 205 can identify the position, direction, size and other information of the products. The spider arm 206 grabs the parts from the flexible vibration plate 208 or the storage bin 207 according to the coordinate data provided by the camera 205 and places them on the carrier tape for packaging. The storage bin 207 is used to store the parts or products to be packaged. The flexible vibration plate 208 disperses and arranges the parts neatly through vibration. The flexible vibration plate 208 can be adjusted according to the shape and size of the parts to ensure that the parts can smoothly enter the grasping range of the spider arm 206. The carrier tape product detector 209 is used to detect the quality or integrity of the products during the packaging process. If unqualified products are detected, the packaging machine will automatically reject or mark them to ensure the quality of the final product. The heat sealing module 210 is used to form a sealed package on the carrier tape. After the spider arm 206 places the parts on the carrier tape, the heat sealing module 210 will heat and press the carrier tape to form a strong sealing structure.
[0035] like Figure 5 As shown, the storage assembly 3 includes a support frame 301, a switch door 302 and a groove 303. The support frame 301 is bolted to the bottom of the workbench 1, the switch door 302 is hinged to the inside of the support frame 301, and the groove 303 is opened on the outer wall of the switch door 302. When in use, the support frame 301 can uniformly store the connection lines of various devices in the packaging mechanism 2 to prevent the lines from scattering and making maintenance difficult.
[0036] like Figure 1As shown, a fixed frame 4 is bolted to the top of the workbench 1, a transparent plate 5 is hinged inside the fixed frame 4, and a handle 6 is provided on the outer wall of the transparent plate 5. When in use, the fixed frame 4 and the transparent plate 5 can isolate the device from the outside world to prevent external debris from contacting the device and causing damage to the device.
[0037] like Figure 5 As shown, universal wheels 7 are bolted to the bottom of the support frame 301. There are four universal wheels 7 that are evenly distributed. When in use, the device can be easily moved by the universal wheels 7, which increases convenience.
[0038] like Figure 7 As shown, a connecting rod 8 is bolted to the bottom of the support frame 301, and a supporting foot 9 is threadedly connected to the bottom of the connecting rod 8. A hexagonal portion 10 is welded on the outer wall of the connecting rod 8. When the device is moved to a suitable position, the connecting rod 8 rotates inside the supporting foot 9 when the hexagonal portion 10 is rotated, thereby raising the device, and then the universal wheel 7 is lifted off the ground, thereby fixing the device.
[0039] like Figure 2 As shown, a heat dissipation slot 11 is provided on the side wall of the mounting plate 201, and a heat dissipation fan 12 is bolted inside the heat dissipation slot 11. When in use, the heat dissipation slot 11 can dissipate heat for various electrical equipment inside the support frame 301, thereby increasing the service life of the device.
[0040] like Figure 4 As shown, a stabilizing rod 13 for improving the stability of the support frame 301 is bolted to the bottom of the support frame 301. When in use, the stabilizing rod 13 can improve the stability of the support frame 301 and prevent the device from shaking.
[0041] Specifically, when the new single-nozzle flexible shielding cover packaging machine is in use: the carrier tape that has been completed will be conveyed to the receiving tape 202 part, and the unused carrier tape tray will be placed on the carrier tape 203 part. As the packaging machine runs, the carrier tape is gradually pulled out and sent to the packaging area. The camera 205 is used to monitor and detect the products on the carrier tape in real time. By shooting and analyzing the image, the camera 205 can identify the position, direction, size and other information of the product. The spider hand 206 grabs the parts from the flexible vibration plate 208 or the storage bin 207 according to the coordinate data provided by the camera 205 and places them on the carrier tape for packaging. The storage bin 207 is used to store the products to be packaged. Parts or products, the flexible vibration plate 208 disperses and arranges the parts neatly through vibration. The flexible vibration plate 208 can be adjusted according to the shape and size of the parts to ensure that the parts can smoothly enter the grasping range of the spider hand 206. The carrier product detector 209 is used to detect the quality or integrity of the product during the packaging process. If unqualified products are detected, the device will automatically remove or mark them to ensure the quality of the final product. The heat sealing module 210 is used to form a sealed package on the carrier. After the spider hand 206 places the parts on the carrier, the heat sealing module 210 will heat and press the carrier to form a firm sealing structure.
[0042] All technical features in this embodiment can be freely combined according to actual needs.
[0043] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. A new type of single nozzle flexible shielding cover packaging machine, comprising a workbench (1), characterized in that: A packaging mechanism (2) is provided on the top of the workbench (1), and a storage component (3) is provided on one side of the workbench (1); The packaging mechanism (2) comprises a mounting plate (201), a receiving belt (202), a releasing belt (203), a support frame (204), a camera (205), a spider arm (206), a storage bin (207), a flexible vibration plate (208), a carrier product detector (209), a heat sealing module (210) and an upper belt (211), wherein the mounting plate (201) is bolted to the bottom of the workbench (1), the receiving belt (202) and the releasing belt (203) are rotatably connected to the side wall of the mounting plate (201), and the support frame (204) is bolted to the workbench (1). The camera (205) is bolted to the bottom of the support frame (204), the spider arm (206) is arranged at the bottom of the support frame (204), the storage bin (207) is bolted to the bottom of the support frame (204), the flexible vibration disk (208) is arranged on one side of the storage bin (207), the carrier product detector (209) is arranged on one side of the flexible vibration disk (208), the heat sealing module (210) is arranged on one side of the carrier product detector (209), and the upper belt (211) is arranged on one side of the carrier product detector (209).
2. The novel single nozzle flexible shielding cover packaging machine according to claim 1 is characterized in that: The storage assembly (3) comprises a support frame (301), a switch door (302) and a groove (303); the support frame (301) is bolted to the bottom of the workbench (1); the switch door (302) is hinged to the inside of the support frame (301); and the groove (303) is provided on the outer wall of the switch door (302).
3. The new single nozzle flexible shielding cover packaging machine according to claim 1 is characterized in that: A fixed frame (4) is bolted to the top of the workbench (1), a transparent plate (5) is hinged inside the fixed frame (4), and a handle (6) is provided on the outer wall of the transparent plate (5).
4. The novel single nozzle flexible shielding cover packaging machine according to claim 2 is characterized in that: Universal wheels (7) are bolted to the bottom of the support frame (301), and there are four universal wheels (7) that are evenly distributed.
5. The novel single nozzle flexible shielding cover packaging machine according to claim 4 is characterized in that: The bottom of the support frame (301) is bolted with a connecting rod (8), the bottom of the connecting rod (8) is threadedly connected to a supporting foot (9), and a hexagonal portion (10) is welded to the outer wall of the connecting rod (8).
6. The novel single nozzle flexible shielding cover packaging machine according to claim 1 is characterized in that: A heat dissipation slot (11) is provided on the side wall of the mounting plate (201), and a heat dissipation fan (12) is bolted inside the heat dissipation slot (11).
7. The novel single nozzle flexible shielding cover packaging machine according to claim 2, characterized in that: The bottom of the support frame (301) is bolted with a stabilizing rod (13) for improving the stability of the support frame (301).