Device for preparing glass beads
By designing the material breaking up mechanism and the material discharging guide mechanism in the mixing tank, the problems of screening and breaking up during the mixing process of the glass microbead raw materials are solved, efficient mixing and convenient preparation are achieved, and the preparation effect of the glass microbeads is improved.
Patent Information
- Application Number
- CN202422642582.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing glass microbead raw materials are difficult to screen and break up during the mixing process, resulting in poor mixing uniformity, affecting the preparation effect and convenience.
A glass microbead preparation device consisting of a mixing tank, a material breaking-up mechanism, and a discharge guide mechanism was designed. The raw materials were filtered, screened, and broken up by rotating the mixing shaft, and the convenience of impurity removal was improved by combining the discharge guide mechanism.
The efficient mixing and convenient preparation of glass microsphere raw materials are achieved, the mixing uniformity and the convenience of impurity removal are ensured, and the preparation effect is improved.
Smart Images
Figure CN223304322U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass microbead processing, in particular to a device for preparing glass microbeads. Background Art
[0002] Glass beads, also known as glass sand beads or magnesium silicate glass beads, are a type of non-metallic mineral product made from high-purity quartz sand, soda ash, limestone and other raw materials through a special process. During the processing and preparation of glass beads, the raw materials of glass beads are mixed with the help of a mixing device to facilitate the subsequent firing of glass beads. Since some raw materials will clump after long-term stacking and moisture, it is necessary to mix and disperse the raw materials of glass beads.
[0003] In the related art, when the mixing device is in use, glass beads raw materials of corresponding proportions are generally added into the mixing container through the feeding port, and the mixing shaft frame is driven by a motor to rotate to stir and mix the glass beads raw materials in the mixing container for use.
[0004] However, during the current use of the mixing device, since the glass microbead raw materials are difficult to screen and break up during the addition process, the mixing uniformity of the glass microbead raw materials is easily reduced and the mixing effect is poor. The staff needs to use screening tools to screen them before adding them, which affects the convenience and preparation effect of the glass microbead preparation. Utility Model Content
[0005] In order to make up for the above deficiencies, the present invention provides a device for preparing glass microbeads that overcomes the above technical problems or at least partially solves the above problems.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a device for preparing glass microbeads, comprising a mixing tank, a motor is installed on the top of the mixing tank, and a mixing shaft is installed inside the mixing tank;
[0008] A material scattering mechanism, the material scattering mechanism comprising:
[0009] The fixing ring is fixedly mounted on the top of the inner wall of the mixing tank, and the surface of the mixing shaft is fixedly mounted with a filter box located on the top of the fixing ring;
[0010] The fixing frame is fixedly mounted on both sides of the inner wall of the filter box, and both sides of the mixing shaft are fixedly mounted with a breaking frame located inside the filter box;
[0011] Discharge guide mechanism; the discharge guide mechanism is arranged at the bottom of the right side of the filter box.
[0012] In a preferred embodiment, the discharge guide mechanism includes a discharge port, a guide cylinder and a closing plate. The discharge port is opened at the bottom of the right side of the filter box, the guide cylinder is fixedly installed at the bottom of the right side of the filter box, and the closing plate is movably installed inside the guide cylinder.
[0013] In a preferred solution, a connecting frame is fixedly installed on the top of the inner wall of the guide cylinder, and connecting seats are movably installed on both sides of the bottom of the connecting frame through axle pins, and the bottom of the connecting seat is fixedly installed on the top of the closing plate.
[0014] In a preferred solution, a hinge support is fixedly installed on the right side of the closing plate, and a pull rod is rotatably installed on the right side of the hinge support.
[0015] In a preferred solution, a fixing seat is fixedly installed on the right side of the inner wall of the guide cylinder, a fixing opening is opened on the top of the fixing seat, and the pull rod is located inside the fixing opening.
[0016] In a preferred solution, a lifting opening is opened on the right side of the top of the pull rod, a lifting rod is movably installed inside the lifting opening, and the bottom of the lifting rod passes through the fixing seat.
[0017] In a preferred solution, a feed port is provided at the bottom of the left side of the filter box, and a feed hopper located outside the feed port is fixedly installed on the left side of the filter box.
[0018] In a preferred solution, a shoveling seat is fixedly installed on the bottom of the outer side of the shoveling frame, and the bottom of the shoveling seat is in contact with the bottom of the inner wall of the filter box.
[0019] The utility model provides a device for preparing glass microbeads, and its beneficial effects include:
[0020] 1. By setting up a material breaking-up mechanism, the glass microbead raw materials added into the mixing tank can be filtered and screened, and the filtered glass microbead raw materials can be broken up by the power of the rotating mixing shaft, so that the mixing shaft can better mix and prepare the glass microbead raw materials, ensuring the convenience and preparation effect of the glass microbead raw materials in the preparation process.
[0021] 2. By setting up a discharge guide mechanism, a space is provided for the filter box to discharge internal raw material impurities, and the raw material impurities are guided during the discharge process, avoiding the situation where the internal raw material impurities are difficult to discharge when the filter box is in use, thereby improving the convenience of impurity discharge of the filter box.
[0022] 3. By setting up a connecting frame and a connecting seat, the closing plate and the guide cylinder can be turned over and connected to each other, avoiding the situation where the closing plate is separated from the guide cylinder or difficult to turn over during use, thereby improving the flexibility and stability of the closing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is an overall stereogram provided by the embodiment of the present utility model;
[0025] Figure 2 A schematic diagram of the top view of the three-dimensional structure of the filter box provided in an embodiment of the utility model;
[0026] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a filter box provided in an embodiment of the present utility model;
[0027] Figure 4 A schematic diagram of a three-dimensional cross-sectional structure of a fixing seat provided in an embodiment of the present utility model;
[0028] In the figure: 1. Mixing tank; 2. Motor; 3. Mixing shaft; 4. Fixing ring; 5. Filter box; 6. Fixing frame; 7. Scraping frame; 8. Discharge port; 9. Guide cylinder; 10. Closing plate; 11. Connecting frame; 12. Connecting seat; 13. Hinge support; 14. Pull rod; 15. Fixing seat; 16. Fixing port; 17. Lifting port; 18. Lifting rod; 19. Feeding port; 20. Feeding hopper; 21. Shoveling seat. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Reference Figures 1-4The utility model provides a technical solution: a device for preparing glass microbeads, including a mixing tank 1 and a material breaking up mechanism. A motor 2 is installed on the top of the mixing tank 1, and a mixing shaft 3 is installed inside the mixing tank 1. The glass microbead raw materials added into the mixing tank 1 can be filtered and screened, and the filtered glass microbead raw materials can be broken up by the power of the mixing shaft 3 when it rotates, so that the mixing shaft 3 can better mix and prepare the glass microbead raw materials, thereby ensuring the convenience and preparation effect of the glass microbead raw materials in the preparation process.
[0031] Reference Figures 1-4 In a preferred embodiment, the material breaking up mechanism includes a fixing ring 4, which is fixedly mounted on the top of the inner wall of the mixing tank 1, and a filter box 5 located on the top of the fixing ring 4 is fixedly mounted on the surface of the mixing shaft 3. A fixing frame 6 is fixedly mounted on both sides of the inner wall of the filter box 5. A breaking up frame 7 located inside the filter box 5 is fixedly mounted on both sides of the mixing shaft 3. A material discharge guide mechanism is arranged at the bottom of the right side of the filter box 5. The filter box 5 adds and filters the glass beads raw material after entering the mixing tank 1, and filters out the agglomerates in the glass beads raw material. Since the fixing frame 6 and the breaking up frame 7 are staggered, at this time, the breaking up frame 7 rotates with the mixing shaft 3 to cooperate with the fixing frame 6. The fixed frame 6 is used to break up the glass beads raw material lumps filtered out from the inside of the filter box 5. The broken glass beads raw material is then filtered through the filter box 5 and moves downward, and is stirred and mixed through the mixing shaft 3. The discharge guide mechanism includes a discharge port 8, a guide cylinder 9 and a closing plate 10. The discharge port 8 is opened at the bottom of the right side of the filter box 5, the guide cylinder 9 is fixedly installed at the bottom of the right side of the filter box 5, and the closing plate 10 is movably installed inside the guide cylinder 9, providing the filter box 5 with space for discharging internal raw material impurities and guiding the raw material impurities during the discharge process, thereby avoiding the situation where the internal raw material impurities are difficult to discharge when the filter box 5 is in use, thereby improving the convenience of impurity discharge of the filter box 5.
[0032] Reference Figure 3-Figure 4 In a preferred embodiment, a connecting frame 11 is fixedly installed on the top of the inner wall of the guide cylinder 9, and connecting seats 12 are movably installed on both sides of the bottom of the connecting frame 11 through axle pins. The bottom of the connecting seat 12 is fixedly installed to the top of the closing plate 10, and the closing plate 10 can be flipped and movably connected to the guide cylinder 9 to avoid the closing plate 10 from separating from the guide cylinder 9 or being difficult to flip over when in use, thereby improving the flexibility and stability of the closing plate 10. A hinge support 13 is fixedly installed on the right side of the closing plate 10, and a pull rod 14 is rotatably installed on the right side of the hinge support 13, which can provide the user with a medium for applying a flipping force to the closing plate 10 when the closing plate 10 is in use, thereby avoiding the situation where it is difficult to apply force to flip the closing plate 10 when in use, thereby improving the convenience of use of the closing plate 10.
[0033] Reference Figure 3-Figure 4 In a preferred embodiment, a fixing seat 15 is fixedly installed on the right side of the inner wall of the guide cylinder 9, and a fixing hole 16 is opened on the top of the fixing seat 15. The pull rod 14 is located inside the fixing hole 16. When the pull rod 14 is used in conjunction with the closing plate 10, the pull rod 14 and the guide cylinder 9 can be supported and stabilized to avoid the pull rod 14 from being difficult to support and fall when in use, causing the pull rod 14 to drive the closing plate 10 to flip, thereby improving the use stability of the pull rod 14. A lifting hole 17 is opened on the right side of the top of the pull rod 14, and a lifting rod 18 is movably installed inside the lifting hole 17. The bottom of the lifting rod 18 passes through the fixing seat 15, and the fixing seat 15 can be used to plug and position the pull rod 14 and the guide cylinder 9, prompting the pull rod 14 to close and position the closing plate 10 through the hinge support 13, thereby improving the positioning stability and convenience of the pull rod 14 and the closing plate 10.
[0034] Reference Figure 3-Figure 4 In a preferred embodiment, a feed port 19 is provided at the bottom of the left side of the filter box 5, and a feed hopper 20 is fixedly installed on the left side of the filter box 5 and located outside the feed port 19. When the filter box 5 is used in conjunction with the mixing tank 1, space and medium can be provided for the user to add glass bead raw materials into the filter box 5, thereby ensuring the convenience of adding glass bead raw materials. A shovel seat 21 is fixedly installed at the bottom of the outer side of the shovel rack 7, and the bottom of the shovel seat 21 contacts the bottom of the inner wall of the filter box 5. The shovel rack 7 can rotate with the mixing shaft 3 to apply shoveling force and centrifugal force to the impurities of the glass bead raw materials remaining in the filter box 5, so that the impurities of the glass bead raw materials are discharged from the filter box 5 through the discharge port 8, thereby ensuring the convenience of impurity removal from the filter box 5.
[0035] Specifically, the working process or working principle of the device for preparing glass beads is as follows: when in use, the glass beads raw material is added into the filter box 5 through the feed hopper 20 and the feed port 19. At this time, the feed hopper 20 guides the added glass beads raw material, and at the same time, the filter box 5 adds and filters the incoming glass beads raw material to filter out the agglomerates in the glass beads raw material. Since the fixing frame 6 and the breaking frame 7 are staggered, when the motor 2 drives the mixing shaft 3 to rotate for mixing, the breaking frame 7 follows the mixing shaft 3 to rotate and cooperate with the fixing frame 6 to rotate and break up the agglomerates of the glass beads raw material filtered out of the filter box 5. The broken up glass beads raw material is filtered and moves downward through the filter box 5, and is stirred and mixed through the mixing shaft 3. When the glass beads After the bead raw materials are added and broken up, the hand-held lifting rod 18 is moved upward to disengage from the fixed seat 15, and the hand-held pull rod 14 is moved to the right to disengage from the fixed port 16 and the fixed seat 15, and the hinge support 13 is used to drive the closing plate 10 to flip and open the guide cylinder 9. At this time, the connecting seat 12 follows the closing plate 10 to rotate inside the connecting frame 11, and performs a flip connection between the closing plate 10 and the guide cylinder 9. At the same time, the hinge support 13 performs a rotation connection between the pull rod 14 and the closing plate 10, so that the pull rod 14 can be pulled flexibly when used. In this process, the shoveling seat 21 rotates with the mixing shaft 3 through the breaking frame 7, and applies shoveling force and centrifugal force to the impurities of the glass bead raw materials remaining in the filter box 5, so that the impurities of the glass bead raw materials are discharged from the filter box 5 through the discharge port 8 and the guide cylinder 9.
[0036] It should be noted that the mixing tank 1, motor 2 and mixing shaft 3 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
Claims
1. A device for preparing glass microspheres, comprising a mixing tank (1), a motor (2) installed on the top of the mixing tank (1), and a mixing shaft (3) installed inside the mixing tank (1), characterized in that ； A material scattering mechanism, the material scattering mechanism comprising: A fixing ring (4); the fixing ring (4) is fixedly mounted on the top of the inner wall of the mixing tank (1); a filter box (5) located on the top of the fixing ring (4) is fixedly mounted on the surface of the mixing shaft (3); A fixing frame (6); the fixing frame (6) is fixedly mounted on both sides of the inner wall of the filter box (5); and a disassembly frame (7) located inside the filter box (5) is fixedly mounted on both sides of the mixing shaft (3); Discharge guide mechanism; the discharge guide mechanism is arranged at the bottom of the right side of the filter box (5).
2. A device for preparing glass microbeads according to claim 1, characterized in that: The discharge guide mechanism comprises a discharge port (8), a guide cylinder (9) and a closing plate (10); the discharge port (8) is opened at the bottom of the right side of the filter box (5); the guide cylinder (9) is fixedly installed at the bottom of the right side of the filter box (5); and the closing plate (10) is movably installed inside the guide cylinder (9).
3. A device for preparing glass microbeads according to claim 2, characterized in that: A connecting frame (11) is fixedly mounted on the top of the inner wall of the guide cylinder (9), and connecting seats (12) are movably mounted on both sides of the bottom of the connecting frame (11) through axle pins, and the bottom of the connecting seat (12) is fixedly mounted on the top of the closing plate (10).
4. The device for preparing glass microbeads according to claim 2, characterized in that: A hinge support (13) is fixedly installed on the right side of the closing plate (10), and a pull rod (14) is rotatably installed on the right side of the hinge support (13).
5. The device for preparing glass microbeads according to claim 4, characterized in that: A fixing seat (15) is fixedly installed on the right side of the inner wall of the guide cylinder (9), a fixing opening (16) is opened on the top of the fixing seat (15), and the pull rod (14) is located inside the fixing opening (16).
6. The device for preparing glass microbeads according to claim 5, characterized in that: A lifting opening (17) is provided on the right side of the top of the pull rod (14), and a lifting rod (18) is movably installed inside the lifting opening (17), and the bottom of the lifting rod (18) passes through the fixing seat (15).
7. The device for preparing glass microbeads according to claim 1, characterized in that: A feed port (19) is provided at the bottom of the left side of the filter box (5), and a feed hopper (20) located outside the feed port (19) is fixedly installed on the left side of the filter box (5).
8. The device for preparing glass microbeads according to claim 1, characterized in that: A shoveling seat (21) is fixedly mounted on the bottom of the outer side of the breaking frame (7), and the bottom of the shoveling seat (21) contacts the bottom of the inner wall of the filter box (5).