Vertically-wound coil composite gelling furnace

Through the design of the vertical winding coil compound gel furnace, the automatic sliding and fixing of the coil is achieved using the sliding table and track, which solves the problems of low loading and unstable loading and loading of the coil, and improves the quality of the composite gel.

CN223309720UActive Publication Date: 2025-09-05HEBEI NEWSTAR ELECTRIC MOTOR CO LTD
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Patent Information

Application Number
CN202422320256.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-09-05
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The loading and unloading efficiency of existing coil recombination gelling devices is low, and the coil is prone to shaking during picking and placement, affecting the quality of the recombination gelling.

Method used

A vertical winding coil compound gelling furnace is used to slide on the track through the sliding table, fix the coil compound mold to the sliding table, and re-shaped gelling is performed in the hot pressing mechanism. After the sliding table slides out, the coil can be directly removed, improving the loading and unloading efficiency and stabilizing the coil pick-up and placement process.

Benefits of technology

The loading and unloading efficiency of the coil compound gel is improved, the stability of the coil is ensured during the pick-up and placement process, and the quality of the composite gel is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coil manufacturing, and provides a vertically-wound coil compound type gelling furnace which comprises a workbench, and the workbench is divided into a compound type gelling area and a coil installation area. The vertical winding coil replication gelling furnace further comprises a hot pressing mechanism, a track, a sliding table, a coil replication mold and a connecting piece. The hot pressing mechanism is arranged in the compound gelling area and is used for performing hot pressing on the coil in the horizontal direction and the vertical direction; the track is arranged between the compound gelling area and the coil mounting area and penetrates into the hot pressing mechanism; the sliding table is slidably connected to the rail. The coil replication mold is arranged on the sliding table and is used for mounting a coil; the connecting piece is arranged between the sliding table and the coil replication mold and used for connecting and fixing the sliding table and the coil replication mold. According to the coil taking and placing device, the feeding and discharging efficiency of replication gelling of the coil is improved, the coil is more stable in the whole taking and placing process, and the replication gelling quality stability of the coil is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of coil manufacturing, and more specifically relates to a vertically wound coil duplication and gelling furnace. Background Art

[0002] The motor stator hard winding is a formed coil made from electromagnetic wire. After the coil is wound, it needs to be replicated and gelled to ensure the size of the coil.

[0003] The existing coil replicating and gelling device consists of a workbench equipped with a horizontal cylinder, a vertical cylinder, a pressure plate, and two heating plates. One heating plate is fixed to the workbench, the other is fixed to the piston rod of the horizontal cylinder, and the pressure plate is fixed to the bottom of the piston rod of the vertical cylinder. The wound coil is placed between the two heating plates. The horizontal cylinder clamps the coil between the two heating plates for heating, and the vertical cylinder presses the pressure plate downward to press the coil, achieving the coil replicating and gelling.

[0004] However, the above structure requires manually placing the wound coil between the two heating plates and manually removing the coil after the duplication is completed, resulting in low coil loading and unloading efficiency. In addition, the coil is prone to shaking during the loading and unloading process, which affects the duplication quality of the coil. Utility Model Content

[0005] The purpose of the utility model is to provide a vertical winding coil duplication and glue furnace to solve the technical problems in the prior art that the coil loading and unloading efficiency is low and the coil is prone to shaking during the loading and unloading process, which affects the duplication and glue quality of the coil.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a vertically wound coil remolding and gluing furnace, comprising a workbench, wherein the workbench is divided into a remolding and gluing area and a coil installation area; the vertically wound coil remolding and gluing furnace also includes:

[0007] A hot pressing mechanism is provided in the replica gelling area, and is used to perform hot pressing on the coil in horizontal and vertical directions;

[0008] A track is provided between the replica gelling area and the coil installation area, and the track penetrates into the interior of the hot pressing mechanism;

[0009] a slide, slidably connected to the track;

[0010] a coil replica mold, disposed on the slide and used for mounting the coil; and

[0011] The connecting piece is arranged between the slide and the coil replica mold and is used to connect and fix the two.

[0012] In combination with the above technical solution, in a possible implementation, the hot pressing mechanism includes:

[0013] A mounting frame, arranged on the workbench and located in the replica gelling area;

[0014] a horizontal hot pressing assembly, disposed on the mounting frame and used for hot pressing the coil in a horizontal direction; and

[0015] The vertical replica assembly is arranged on the mounting frame and is used to press the coil downward in the vertical direction.

[0016] In combination with the above technical solution, in a possible implementation, the horizontal hot pressing assembly includes:

[0017] A fixed heating plate is fixed on the inner side of the mounting frame;

[0018] A movable heating plate is slidably disposed inside the mounting frame and directly facing the fixed heating plate; and

[0019] A horizontal driving cylinder is horizontally arranged on the mounting frame, and a piston rod of the horizontal driving cylinder is fixed to the movable heating plate.

[0020] In combination with the above technical solution, in a possible implementation, the horizontal hot pressing assembly further includes a guide rail arranged between the workbench and the movable heating plate.

[0021] In combination with the above technical solution, in a possible implementation, a plurality of the horizontal driving cylinders are equidistantly arranged along the length direction of the movable heating plate.

[0022] In combination with the above technical solution, in a possible implementation, the vertical replica assembly includes:

[0023] a vertical drive cylinder, mounted upside down on the mounting frame; and

[0024] A pressure plate is arranged below the piston rod of the vertical driving cylinder and above the coil.

[0025] In combination with the above technical solution, in a possible implementation, a plurality of vertical drive cylinders are equidistantly arranged along the length direction of the pressure plate.

[0026] In combination with the above technical solution, in a possible implementation, the pressing plate and the piston rod of the vertical drive cylinder are separately provided, and the pressing plate is placed on the coil replica mold and the coil.

[0027] In combination with the above technical solution, in a possible implementation, the connecting member is a pin and at least two are provided, the coil replica mold is provided with a socket for the connecting member to pass through, and the slide is provided with a slot for the bottom of the connecting member to be inserted.

[0028] The beneficial effect of the vertical winding coil replica glueing furnace provided by the utility model is that: compared with the existing technology, the utility model slides the slide into the coil installation area, fixes the coil replica mold to the slide through a connecting piece, and then installs the coil on the coil replica mold, slides the slide into the hot pressing mechanism for replica glueing, and after completion, slides the slide out to the coil installation area to remove the coil, thereby improving the loading and unloading efficiency of the coil replica glueing, and the coil is more stable during the entire picking and placing process, thereby improving the stability of the coil replica glueing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0030] Figure 1 A schematic diagram of the structure of the coil provided in an embodiment of the present utility model when it is installed;

[0031] Figure 2 This is a schematic diagram of the structure of the coil during the gelling process provided by an embodiment of the present invention.

[0032] Among them, the reference numerals in the figures are as follows:

[0033] 1. Workbench; 11. Replica gelling area; 12. Coil installation area; 2. Hot pressing mechanism; 21. Mounting frame; 22. Horizontal hot pressing assembly; 221. Fixed heating plate; 222. Mobile heating plate; 223. Horizontal drive cylinder; 224. Guide rail; 23. Vertical replica assembly; 231. Vertical drive cylinder; 232. Press plate; 3. Track; 4. Slide; 5. Coil replica mold; 6. Connectors. DETAILED DESCRIPTION

[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described are only part of the embodiments of this application, not all of them. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0035] The vertical winding coil duplication glue furnace provided by the utility model is now described.

[0036] like Figure 1 and Figure 2 As shown, one embodiment of the utility model provides a vertical winding coil replica glue furnace, including a workbench 1, which is divided into a replica glue area 11 and a coil installation area 12; the vertical winding coil replica glue furnace also includes a hot pressing mechanism 2, a track 3, a slide 4, a coil replica mold 5 and a connector 6; the hot pressing mechanism 2 is arranged in the replica glue area 11, and the hot pressing mechanism 2 is used to hot press the coil in the horizontal and vertical directions; the track 3 is arranged between the replica glue area 11 and the coil installation area 12, and the track 3 penetrates into the interior of the hot pressing mechanism 2; the slide 4 is slidably connected to the track 3; the coil replica mold 5 is arranged on the slide 4 and is used to install the coil; the connector 6 is arranged between the slide 4 and the coil replica mold 5 and is used to connect and fix the two.

[0037] Compared with the prior art, the vertical winding coil replica glue furnace provided in this embodiment slides the slide 4 into the coil installation area 12, fixes the coil replica mold 5 to the slide 4 through the connecting piece 6, and then installs the coil on the coil replica mold 5, slides the slide 4 into the hot pressing mechanism 2 for replica glueing, and after completion, slides the slide 4 out to the coil installation area 12 to remove the coil, thereby improving the loading and unloading efficiency of the coil replica glueing, and the coil is more stable during the entire picking and placing process, thereby improving the stability of the coil replica glueing quality, and the setting of the connecting piece 6 enables the coil replica molds 5 of different sizes to be fixed on the slide 4, so as to facilitate the replica glueing of coils of different sizes.

[0038] like Figures 1 to 2 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:

[0039] The hot pressing mechanism 2 includes a mounting frame 21, a horizontal hot pressing assembly 22 and a vertical replica assembly 23; the mounting frame 21 is set on the workbench 1 and is located in the replica gelation area 11, and a part of the track 3 is located inside the mounting frame 21; the horizontal hot pressing assembly 22 is set on the mounting frame 21 and is used to hot press the coil in the horizontal direction; the vertical replica assembly 23 is set on the mounting frame 21 and is used to press the coil downward in the vertical direction.

[0040] After the coil is installed in the coil installation area 12, the slide 4 slides on the track 3 to the installation frame 21, and the horizontal hot pressing component 22 and the vertical replica component 23 perform hot pressing on the coil on the coil replica mold 5 in two directions, thereby improving the efficiency of replicating and gelling the coil.

[0041] like Figures 1 to 2 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:

[0042] The horizontal hot pressing assembly 22 includes a fixed heating plate 221, a movable heating plate 222 and a horizontal driving cylinder 223; the fixed heating plate 221 is fixed on the inner side of the mounting frame 21; the movable heating plate 222 is slidably arranged on the inner side of the mounting frame 21 and is opposite to the fixed heating plate 221; the horizontal driving cylinder 223 is horizontally arranged on the mounting frame 21, and the piston rod of the horizontal driving cylinder 223 is fixed to the movable heating plate 222.

[0043] The coil follows the slide bar on the coil replica mold 5 to slide between the fixed heating plate 221 and the movable heating plate 222, and the horizontal drive cylinder 223 is started to move the movable heating plate 222 toward the fixed frame heating plate to perform heat pressing on both sides of the coil, thereby improving the replica gelling efficiency of the coil in the horizontal direction.

[0044] Furthermore, the horizontal hot pressing assembly 22 further includes a guide rail 224 disposed between the workbench 1 and the movable heating plate 222. The provision of the guide rail 224 improves the stability of the movable heating plate 222 during movement, thereby improving the accuracy of hot pressing the coil.

[0045] Furthermore, a plurality of horizontal driving cylinders 223 are equidistantly arranged along the length direction of the movable heating plate 222 , which can make the force applied to the movable heating plate 222 more uniform, thereby achieving a better hot pressing effect of the movable heating plate 222 on the coil.

[0046] like Figures 1 to 2 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:

[0047] The vertical replica assembly 23 includes a vertical drive cylinder 231 and a pressure plate 232; the vertical drive cylinder 231 is mounted upside down on the mounting frame 21; the pressure plate 232 is arranged below the piston rod of the vertical drive cylinder 231 and above the coil.

[0048] After the coil is clamped between the movable heating plate 222 and the fixed heating plate 221 , the vertical driving cylinder 231 is started to make the pressing plate 232 press down the coil, thereby improving the efficiency of the vertical replication of the coil.

[0049] Furthermore, a plurality of vertical drive cylinders 231 are equidistantly arranged along the length direction of the pressing plate 232 , which can make the force applied to the pressing plate 232 more uniform, thereby making the pressing effect of the pressing plate 232 on the coil better.

[0050] Specifically, in this embodiment, the horizontal drive cylinder 223 and the vertical drive cylinder 231 are both pneumatic cylinders.

[0051] like Figures 1 to 2 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:

[0052] The pressing plate 232 is separately provided from the piston rod of the vertical driving cylinder 231 , and the pressing plate 232 is placed on the coil replica mold 5 and the coil.

[0053] When the coil is installed on the coil replica mold 5, the pressing plate 232 has not yet been placed on the coil replica mold 5. After the coil is clamped between the movable heating plate 222 and the fixed heating plate 221, the pressing plate 232 is placed on the coil replica mold 5. At this time, the vertical drive cylinder 231 can be started to press down so that the pressing plate 232 can cooperate with the connecting part 6. By replacing the pressing plates 232 of different sizes and matching them with the coil replica molds 5 of corresponding sizes, it is suitable for replica gelation of coils of different sizes.

[0054] like Figures 1 to 2 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:

[0055] The connecting piece 6 is a pin and is provided with at least two. The coil replica mold 5 is provided with a jack for the connecting piece 6 to pass through, and the slide 4 is provided with a slot for the bottom of the connecting piece 6 to be inserted.

[0056] Before installing the coil, first insert the connecting piece 6 between the coil replica mold 5 and the slide 4 so that the coil replica mold 5 and the slide 4 are relatively fixed, and then install the coil on the coil replica mold 5. After sliding the slide 4 to the specified position in the mounting frame 21, the coil is located between the movable heating plate 222 and the fixed heating plate 221. At this time, the position of the slide 4 and the coil no longer changes, and the connecting piece 6 can be taken out. The structure is simple and the operation is convenient.

[0057] After the movable heating plate 222 and the fixed heating plate 221 are powered on and heated to the set temperature, the horizontal driving cylinder 223 drives the movable heating plate 222 to hot-press the coil, and then the pressing plate 232 is placed above the coil, and the vertical driving cylinder 231 presses the pressing plate 232 downward. After maintaining for a period of time, the coil can be replicated and gelled, which reduces labor intensity and improves work efficiency.

[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A vertical coil duplication glue furnace, comprising a workbench (1), characterized in that: The workbench (1) is divided into a remolding and colloiding area (11) and a coil installation area (12); the vertical coil remolding and colloiding furnace further comprises: A hot pressing mechanism (2) is arranged in the complex gelling area (11), and the hot pressing mechanism (2) is used to perform hot pressing on the coil in the horizontal and vertical directions; A track (3) is provided between the complex gelling area (11) and the coil installation area (12), and the track (3) penetrates into the interior of the hot pressing mechanism (2); a slide (4) slidably connected to the track (3); a coil replica mold (5), arranged on the slide (4) and used for mounting the coil; and A connecting member (6) is provided between the slide (4) and the coil replica mold (5) and is used to connect and fix the two.

2. The vertical winding coil duplication glue furnace according to claim 1, characterized in that: The hot pressing mechanism (2) comprises: A mounting frame (21) is provided on the workbench (1) and is located in the replica gelling area (11); a horizontal hot pressing assembly (22), arranged on the mounting frame (21) and used for hot pressing the coil in a horizontal direction; and A vertical replica assembly (23) is arranged on the mounting frame (21) and is used to press the coil downward in a vertical direction.

3. The vertical winding coil duplication glue furnace according to claim 2, characterized in that: The horizontal hot pressing assembly (22) comprises: A fixed heating plate (221) is fixed inside the mounting frame (21); A movable heating plate (222) is slidably arranged inside the mounting frame (21) and facing the fixed heating plate (221); and A horizontal driving cylinder (223) is horizontally arranged on the mounting frame (21), and a piston rod of the horizontal driving cylinder (223) is fixed to the movable heating plate (222).

4. The vertical winding coil duplication glue furnace according to claim 3, characterized in that: The horizontal hot pressing assembly (22) further includes a guide rail (224) arranged between the workbench (1) and the movable heating plate (222).

5. The vertical winding coil duplication glue furnace according to claim 3, characterized in that: A plurality of the horizontal driving cylinders (223) are arranged at equal intervals along the length direction of the movable heating plate (222).

6. The vertical winding coil duplication glue furnace according to claim 2, characterized in that: The vertical replica assembly (23) comprises: A vertical drive cylinder (231) is mounted upside down on the mounting frame (21); and A pressure plate (232) is arranged below the piston rod of the vertical drive cylinder (231) and above the coil.

7. The vertical winding coil duplication glue furnace according to claim 6, characterized in that: A plurality of vertical drive cylinders (231) are arranged at equal intervals along the length direction of the pressing plate (232).

8. The vertical winding coil duplication glue furnace according to claim 6, characterized in that: The pressing plate (232) is separately arranged from the piston rod of the vertical driving cylinder (231), and the pressing plate (232) is placed on the coil replica mold (5) and the coil.

9. The vertical winding coil duplication glue furnace according to any one of claims 1 to 8, characterized in that: The connecting piece (6) is a pin and is provided with at least two pins. The coil replica mold (5) is provided with a socket for the connecting piece (6) to pass through, and the slide (4) is provided with a slot for the bottom of the connecting piece (6) to be inserted.