Flanging and sealing machine for lining pipe

Abstract

The utility model relates to the technical field of lining pipe production equipment, in particular to a flanging and sealing machine for a lining pipe. The flanging and sealing machine for the lining pipe comprises a base, a barrel, an air cylinder, a stop lever, a second motor, a screw rod, a pushing frame, a fixing frame, a pushing plate, a second spring, a clamping assembly and a flanging assembly, the right side of the top of the base is connected with the barrel, the left side of the top of the barrel is connected with the air cylinder, a telescopic rod of the air cylinder is connected with the stop lever, and the second motor is connected with the screw rod. A second motor is mounted on the right side of the barrel, and an output shaft of the second motor extends into the barrel and is connected with a screw. When a lining pipe is clamped, a second spring and a pushing plate are pushed to move through a pushing frame, the position of the lining pipe can be automatically corrected, the lining pipe is in butt joint with a stop lever, the position of the lining pipe does not need to be manually adjusted, the overall working efficiency is improved, the frequency that personnel get close to equipment is reduced, and the use safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of liner pipe production equipment, in particular to a flanging and sealing machine for liner pipes. Background Art

[0002] Lined pipe is a composite pipe structure that uses a metal pipe as the outer support frame and a wear-resistant, corrosion-resistant, and high-temperature resistant polymer lining as the inner layer. During the manufacturing process of lined pipe, the ends of the lining layer are usually flanged to improve its sealing performance and service life.

[0003] Traditionally, flanging and sealing liner tubes requires manual insertion into the mold and manual adjustment of the tube's position to align it with the mold's stopper, ensuring the exposed portion is properly aligned with the flanging assembly. Only after accurate positioning can the clamping and flanging steps proceed. This method not only prolongs processing time but also increases safety risks due to the frequent close proximity of the operator to the equipment.

[0004] Based on this, in order to solve the above-mentioned technical defects, a flanging and sealing machine for liner pipes is proposed, which aims to reduce manual intervention through automation, shorten the processing cycle, and improve the safety of operation. Utility Model Content

[0005] In order to overcome the shortcomings of traditional flanging processing, which requires manual control of the position of the liner tube, affecting work efficiency and increasing the safety risks of operation, the technical problem of the utility model is to provide a flanging and sealing machine for the liner tube.

[0006] The technical implementation plan of the present utility model is: a flanging sealing machine for an inner liner pipe, comprising a base, a barrel, a cylinder, a baffle, a second motor, a screw, a pushing frame, a fixed frame, a pushing plate, a second spring, a clamping assembly and a flanging assembly. The top right side of the base is connected to the barrel, the top left side of the barrel is connected to the cylinder, the baffle is connected to the cylinder telescopic rod, the second motor is installed on the right side of the barrel, the output shaft of the second motor extends into the barrel and is connected to the screw, the pushing frame is threadedly connected to the screw, the pushing frame is slidingly connected to the inner wall of the barrel, the fixed frame is connected to the right side of the barrel, the pushing plate is slidingly connected to the left side of the screw, the pushing plate and the fixed frame slide in cooperation, a second spring is connected between the pushing plate and the pushing frame, the second spring is sleeved on the screw, a clamping assembly is provided in the barrel, and a flanging assembly is provided on the top left side of the base.

[0007] More preferably, the clamping assembly includes a clamping frame, an inclined block and a first spring. Three clamping frames are slidably connected to the inner wall of the cylinder at intervals along the circumference. The clamping frame is located on the inner side of the fixed frame and the pushing frame. The left end of the clamping frame extends out of the left port of the cylinder. Multiple first springs are connected between the clamping frame and the inner wall of the cylinder. Inclined blocks are connected to the right side of the clamping frame, and the pushing frame is in contact with the inclined blocks.

[0008] More preferably, the flanging assembly includes a first motor, a first electric slide rail, a first slider, a pressure head and a heating assembly. The first motor is installed on the left side of the top of the base, the first electric slide rail is connected to the output shaft of the first motor, the first slider is slidingly connected to the first electric slide rail, the top of the first slider is connected to the pressure head, and a heating assembly is provided on the left front side of the top of the base.

[0009] More preferably, the heating assembly includes a third electric slide rail, a third slider and a heating wire. A third electric slide rail is installed on the left front side of the top of the base. The third slider is slidably connected to the third electric slide rail. A third electric slide rail is also installed on the third slider. The third electric slide rail on the upper side is also slidably connected to the third slider. The heating wire is slidably connected to the third slider on the upper side. The heating wire is annular and fits the shape of the pipe mouth of the lining pipe.

[0010] More preferably, it also includes an electric push rod, a discharge frame, a second electric slide rail and a second slider. The electric push rod is installed on the outer shell of the first electric slide rail, the discharge frame is connected to the telescopic rod of the electric push rod, the discharge frame is aligned with the left port of the cylinder, and the second electric slide rails are symmetrically installed on the discharge frame. The second slider is slidably connected between the two second electric slide rails, and the second slider is slidably connected to the inside of the discharge frame.

[0011] More preferably, the discharge frame is semicircular and fits the shape of the liner tube.

[0012] Compared with the prior art, the present invention has the following advantages: 1. When the inner liner is clamped, the push frame pushes the second spring and the push plate to move, which can automatically correct the position of the inner liner so that it docks with the blocking rod. There is no need to manually adjust the position of the inner liner, which not only improves the overall work efficiency, but also reduces the number of times people approach the equipment, thereby increasing the safety of use.

[0013] 2. After placing the liner tube on the discharge frame, the second electric slide rail drives the second slider to move, which can automatically push the liner tube into the cylinder, eliminating the need for manual intervention and further improving the automation level of the equipment.

[0014] 3. An automatically movable heating wire and pressure head are set on the base. When the end of the liner pipe is heated and softened, the flanging operation can be quickly completed by the pressure head. The entire process is integrated and carried out in an orderly manner, ensuring the continuity and efficiency of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the first partial three-dimensional structure of the utility model.

[0017] Figure 3 This is a first partial cross-sectional view of the present utility model.

[0018] Figure 4 This is a schematic diagram of the second partial three-dimensional structure of the utility model.

[0019] Figure 5 This is a second partial cross-sectional view of the present invention.

[0020] The meanings of the reference numerals in the figure are: 1. base, 2. first motor, 3. first electric slide rail, 4. first slider, 5. pressure head, 6. electric push rod, 7. discharge frame, 8. second electric slide rail, 9. second slider, 10. third electric slide rail, 101. third slider, 11. heating wire, 12. cylinder, 13. cylinder, 14. stop rod, 15. second motor, 16. screw, 17. pushing frame, 18. clamping frame, 19. inclined block, 20. first spring, 21. fixing frame, 22. pushing plate, 23. second spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example: A flanging sealing machine for a liner pipe, such as Figure 1-Figure 5As shown, it includes a base 1, a cylinder 12, a cylinder 13, a stop rod 14, a second motor 15, a screw 16, a push frame 17, a fixing frame 21, a push plate 22, a second spring 23, a clamping assembly and a flanging assembly. The right side of the top of the base 1 is connected to the cylinder 12, the left side of the top of the cylinder 12 is connected to the cylinder 13 by bolts, and the stop rod 14 for positioning the inner liner is connected to the telescopic rod of the cylinder 13. The second motor 15 is installed on the right side of the cylinder 12 by bolts, and the output shaft of the second motor 15 extends into the cylinder 1 2 and is connected to a screw rod 16, and a pushing frame 17 is threadedly connected to the screw rod 16. The pushing frame 17 is slidingly connected to the inner wall of the cylinder 12. A fixed frame 21 is connected to the right side of the cylinder 12, and a pushing plate 22 is slidingly connected to the left side of the screw 16. The pushing plate 22 slides with the fixed frame 21. A second spring 23 is connected between the pushing plate 22 and the pushing frame 17, and the second spring 23 is sleeved on the screw rod 16. A clamping assembly for clamping the inner liner pipe is provided in the cylinder 12, and a flanging assembly is provided on the left side of the top of the base 1.

[0023] like Figure 1 、 Figure 3 and Figure 4 As shown, the clamping assembly includes a clamping frame 18, an inclined block 19 and a first spring 20. Three clamping frames 18 for clamping the liner tube are slidably connected along the inner wall of the cylinder 12. The clamping frame 18 is located on the inner side of the fixed frame 21 and the pushing frame 17. The left end of the clamping frame 18 extends out of the left port of the cylinder 12. Multiple first springs 20 are connected between the clamping frame 18 and the inner wall of the cylinder 12. The right side of the clamping frame 18 is integrally connected with an inclined block 19, and the pushing frame 17 is in contact with the inclined block 19.

[0024] like Figure 1 and Figure 2 As shown, the flanging assembly includes a first motor 2, a first electric slide rail 3, a first slider 4, a pressure head 5 and a heating assembly. The first motor 2 is installed on the left side of the top of the base 1 by bolts, the first motor 2 is connected to the output shaft of the first motor 2, the first slider 4 is slidingly connected to the first electric slide rail 3, the top of the first slider 4 is connected to the pressure head 5 for flanging the inner liner pipe port, and a heating assembly is provided on the left front side of the top of the base 1.

[0025] like Figure 1 and Figure 2 As shown, the heating assembly includes a third electric slide rail 10, a third slider 101 and a heating wire 11. A third electric slide rail 10 is installed on the left front side of the top of the base 1 by bolts. The third slider 101 is slidably connected to the third electric slide rail 10. A third electric slide rail 10 is also installed on the third slider 101 by bolts. The third electric slide rail 10 on the upper side is also slidably connected to the third slider 101. The third slider 101 on the upper side is slidably connected to the heating wire 11 for heating the port of the liner pipe. The heating wire 11 is annular and fits the shape of the pipe mouth of the liner pipe.

[0026] like Figure 1 and Figure 2 As shown, it also includes an electric push rod 6, a discharge frame 7, a second electric slide rail 8 and a second slider 9. The electric push rod 6 is installed on the outer shell of the first electric slide rail 3 by bolts. The discharge frame 7 for placing the inner liner is connected to the telescopic rod of the electric push rod 6. The discharge frame 7 is aligned with the left end of the cylinder 12. The discharge frame 7 is semicircular and fits the shape of the inner liner. The second electric slide rails 8 are symmetrically installed on the discharge frame 7. The second slider 9 for pushing the inner liner is slidably connected between the two second electric slide rails 8. The second slider 9 is slidably connected to the inside of the discharge frame 7.

[0027] When flanging the liner tube, first place the liner tube in the discharge frame 7, then start the second electric slide rail 8, the second electric slide rail 8 drives the second slider 9 to move to the right, and pushes the liner tube to the right through the second slider 9 until the liner tube is pushed into the cylinder 12. After that, the second electric slide rail 8 drives the second slider 9 to return to the initial position on the left, and then start the electric push rod 6 to retract its telescopic rod, driving the discharge frame 7 and the components thereon to descend to ensure that there will be no interference with subsequent operations. When the electric push rod 6 completes the action and closes, the cylinder 13 is started, and the telescopic rod of the cylinder 13 extends to drive the stop rod 14 to move downward to the preset position. At this time, the cylinder 13 stops operating, and then the second motor 15 is started. The output shaft of the second motor 15 starts to rotate and drives the screw 16 to rotate. The rotation of the screw 16 prompts the pushing frame 17 to move to the left. The pushing frame 17 pushes the pushing plate 22 to move to the left through the second spring 23 until the pushing plate 22 contacts the inner liner and pushes it to the left. When the left port of the inner liner contacts the stop rod 14, the pushing frame 17 continues to move to the left, causing the second spring 23 to be compressed. When the pushing frame 17 contacts the inclined block 19, the inclined block 19 and the clamping frame 18 will be pushed by the pushing frame 17 moves inward, and at the same time the first spring 20 will be stretched, and the clamping frame 18 clamps the inner lining tube in the center. After this step is completed, the second motor 15 stops running, and then controls the two third electric slides 10. The third electric slide 10 on the lower side can drive the third slider 101 on the lower side to move left or right, and then drive the third electric slide 10 on the upper side, the third slider 101 on the upper side and the heating wire 11 to move synchronously. When the third electric slide 10 on the upper side is started, it can drive the third slider 101 on the upper side and the heating wire 11 to move forward or backward. In this way, the two third electric slides 10 can be controlled according to the position of the inner lining tube, so that the heating wire 11 is sleeved on the left port of the inner lining tube to heat it. After the end of the inner liner tube is softened, the heating wire 11 is controlled to return to its original position, and then the first electric slide rail 3 is started, which drives the first slider 4 and the pressure head 5 to move forward so that the pressure head 5 contacts the end of the inner liner tube. Then the first motor 2 is started, and the output shaft of the first motor 2 rotates to drive the first electric slide rail 3 to rotate, and then drives the first slider 4 and the pressure head 5 to rotate, so as to realize the flanging operation of the softened end of the inner liner tube. After the flanging is completed, the first motor 2 runs in the reverse direction, driving the first electric slide rail 3, the first slider 4 and the pressure head 5 to rotate in the reverse direction and reset, and also drives the electric push rod 6 and the discharge frame 7 to reset.This completes the flanging operation of an inner liner tube, after which the various components need to be reset: the first electric slide rail 3 drives the first slider 4 and the pressure head 5 to move backward and return to their original positions; the electric push rod 6 is controlled to extend the telescopic rod to return the material discharging frame 7 to its original position; the second motor 15 is controlled to run in the opposite direction, driving the screw 16 to reverse, so that the push frame 17 moves to the right and resets, the second spring 23 gradually recovers, and the push plate 22 also moves to the right and resets. After the push frame 17 is reset and disengaged from the bevel block 19, the first spring 20 recovers, so that the clamping frame 18 and the bevel block 19 move outward and reset, thereby releasing the inner liner tube. At this point, the processed inner liner tube can be taken out, and the flanging process of other inner liner tubes can be continued according to the above steps. Finally, all related equipment is turned off after the work is completed.

[0028] While the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised without departing from the scope of the invention. Accordingly, the scope of the invention should be limited only by the claims appended hereto.

Claims

1. A flanging sealing machine for a liner pipe, characterized by: The invention comprises a base (1), a barrel (12), a cylinder (13), a stop rod (14), a second motor (15), a screw (16), a pushing frame (17), a fixing frame (21), a pushing plate (22), a second spring (23), a clamping assembly and a flanging assembly. The right side of the top of the base (1) is connected to the barrel (12), the left side of the top of the barrel (12) is connected to the cylinder (13), the stop rod (14) is connected to the telescopic rod of the cylinder (13), the right side of the barrel (12) is installed with the second motor (15), the output shaft of the second motor (15) extends into the barrel (12) and is connected to the second motor (15). A screw rod (16) is connected, a push frame (17) is threadedly connected to the screw rod (16), the push frame (17) is slidably connected to the inner wall of the cylinder (12), a fixed frame (21) is connected to the right side of the cylinder (12), a push plate (22) is slidably connected to the left side of the screw rod (16), the push plate (22) and the fixed frame (21) are slidably matched, a second spring (23) is connected between the push plate (22) and the push frame (17), the second spring (23) is sleeved on the screw rod (16), a clamping assembly is provided in the cylinder (12), and a flanging assembly is provided on the left side of the top of the base (1).

2. The flanging sealing machine for a liner pipe according to claim 1, characterized in that: The clamping assembly includes a clamping frame (18), an inclined block (19) and a first spring (20). Three clamping frames (18) are slidably connected to the inner wall of the cylinder (12) at intervals along the circumference. The clamping frame (18) is located inside the fixed frame (21) and the pushing frame (17). The left end of the clamping frame (18) extends out of the left end of the cylinder (12). A plurality of first springs (20) are connected between the clamping frame (18) and the inner wall of the cylinder (12). The right side of the clamping frame (18) is connected to the inclined block (19). The pushing frame (17) is in contact with the inclined block (19).

3. The flanging sealing machine for a liner pipe according to claim 2, characterized in that: The flanging assembly comprises a first motor (2), a first electric slide rail (3), a first slider (4), a pressure head (5) and a heating assembly. The first motor (2) is installed on the left side of the top of the base (1). The first electric slide rail (3) is connected to the output shaft of the first motor (2). The first slider (4) is slidably connected to the first electric slide rail (3). The top of the first slider (4) is connected to the pressure head (5). The heating assembly is provided on the left front side of the top of the base (1).

4. The flanging sealing machine for a liner pipe according to claim 3, characterized in that: The heating component comprises a third electric slide rail (10), a third slider (101) and a heating wire (11); a third electric slide rail (10) is installed on the left front side of the top of the base (1); a third slider (101) is slidably connected to the third electric slide rail (10); a third electric slide rail (10) is also installed on the third slider (101); a third slider (101) is also slidably connected to the upper third electric slide rail (10); a heating wire (11) is slidably connected to the upper third slider (101); the heating wire (11) is annular and fits the shape of the pipe mouth of the inner lining pipe.

5. The flanging sealing machine for a liner pipe according to claim 4, characterized in that: The utility model also comprises an electric push rod (6), a material discharging frame (7), a second electric slide rail (8) and a second slider (9); the electric push rod (6) is installed on the shell of the first electric slide rail (3); the material discharging frame (7) is connected to the telescopic rod of the electric push rod (6); the material discharging frame (7) is aligned with the left end of the cylinder (12); the second electric slide rail (8) is symmetrically installed on the material discharging frame (7); the second slider (9) is slidably connected between the two second electric slide rails (8); and the second slider (9) is slidably connected to the inside of the material discharging frame (7).

6. The flanging and sealing machine for a liner pipe according to claim 5, characterized in that: The discharge frame (7) is semicircular and fits the shape of the inner lining tube.

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