Double-head end facing machine
By designing a double-head flattening machine and utilizing a reciprocating screw system driven by a cylinder and a motor, the simultaneous processing of multiple valve stems is achieved, solving the problem of low efficiency in processing a single valve stem in the existing technology and improving processing efficiency and precision.
Patent Information
- Application Number
- CN202422518138.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing flat head machine can only process one valve stem, with low working efficiency and cannot meet the needs of efficient processing.
A double-head flattening machine was designed. A cylinder was used to push the pressure plate downward to fix multiple valve stems. A reduction motor was combined to drive the reciprocating screw and the internal thread slider to achieve the reciprocating movement of multiple valve stems. The valve stem ends were polished by a high-speed rotating polishing block.
The simultaneous processing of multiple valve stems is realized, which improves the processing efficiency and ensures the processing accuracy and dimensional consistency.
Smart Images

Figure CN223313644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve processing, in particular to a double-head flattening machine. Background Art
[0002] Pipeline accessories, the valve stem is an important part of the valve, used for transmission, connected to the actuator or handle above, and directly drives the valve core to move or rotate below to achieve the valve switch or regulation function. After cutting, the valve stem needs to use a flattening machine to grind its end flat.
[0003] Authorization announcement number CN206084014U discloses a flattening machine, which solves the problem that the current flattening machine can only process one surface, has low processing efficiency, and has a high rate of dimensional non-conformity. The key points of its technical solution are that a first flattening device and a second flattening device are arranged opposite to each other on both sides of the base, and the first flattening device and the second flattening device are provided with a cutter head that can perform rotational motion, and a fixed frame is provided in the center of the two flattening devices, and a lower die base and an upper die base are provided on the fixed frame to cooperate to form a clamping hole corresponding to the position of the cutter head, and a driving member is also provided on the fixed frame to drive the upper die base to move closer to or away from the lower die base. The motor is driven to rotate the blade, which not only realizes the simultaneous processing of the two end faces, greatly increases the processing efficiency, and the rotary processing method and the fixed method avoid dimensional deviation, and the processing accuracy is high.
[0004] The existing flattening machine has the following shortcomings: the fixed frame is fixed to the rotating plate and can rotate but cannot move, and the valve stem is fixed between the upper and lower die bases, which can only fix a single valve stem. As a result, the flattening machine can only flatten one valve stem at a time, which is inefficient. To address this problem, we propose a double-head flattening machine. Summary of the Invention
[0005] The main purpose of the utility model is to provide a double-head flat-end machine, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A double-head flattening machine comprises a base, a frame and a main board, a reserved groove is opened inside the base, a reduction motor is installed at one end of the reserved groove through a mounting bracket, an output shaft on one side of the reduction motor is connected to a reciprocating screw through a connecting sleeve, an internal threaded slider is sleeved on the outer side of the reciprocating screw, the top of the internal threaded slider is fixed to the frame by bolts, a cylinder is installed on the top of the frame through a mounting bracket, a pressure plate is fixed to the output shaft at the bottom of the cylinder by bolts, main boards are welded at both ends of the top of the base, slide rails are fixed at both ends of the top of the main board by bolts, a layer plate is provided on the top of the slide rail, a drive motor is installed on the top of the layer plate through a mounting bracket, and a grinding block is fixed to the output shaft on one side of the drive motor by bolts.
[0008] Furthermore, the end of the reciprocating screw away from the reduction motor is fixed to the inside of the reserved groove by a bearing, and a first auxiliary rod is fixed to the bottom of the reserved groove by a bolt, and the first auxiliary rod passes through the internal thread slider; one end of the reciprocating screw is fixed to the inside of the reserved groove by a bearing to facilitate its rotation.
[0009] Furthermore, the pressing plate is located inside the frame, and two ends of the top of the pressing plate are connected to second auxiliary rods through threaded grooves, and the second auxiliary rods pass through the frame.
[0010] Furthermore, lower clamping grooves are equidistantly formed on the bottom of the frame, and upper clamping grooves are equidistantly formed on the bottom of the pressure plate.
[0011] Furthermore, sliders are fixed to the bottom two ends of the layer plate by bolts, and the sliders are slidably connected to the inside of the slide rails. Fixing bolts are provided through threaded grooves at the top two ends of the layer plate, and the moved layer plate can be fixed by tightening the fixing bolts.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The cylinder pushes the pressure plate downward, and multiple valve stems can be clamped and fixed through multiple upper and lower slots. The drive motor drives the grinding block to rotate at high speed. The reduction motor drives the multiple valve stems fixed in the frame to move back and forth through the reciprocating screw rod and the internal thread slider. When the valve stem moves between the main boards, its end is polished by the high-speed rotating grinding block until the end is polished flat. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a double-head flat-end machine of the present invention.
[0015] Figure 2 The utility model is a schematic diagram of the internal structure of the base of a double-head flat head machine.
[0016] Figure 3 This is a schematic diagram of the frame structure of a double-head flat-head machine of the present invention.
[0017] Figure 4 This is a schematic diagram of the mainboard structure of a double-head flat head machine of the present invention.
[0018] In the figure: 1. Base; 2. Frame; 3. Main board; 4. Reserved slot; 5. Internal thread slider; 6. Reducer motor; 7. Reciprocating screw; 8. First auxiliary rod; 9. Cylinder; 10. Pressing plate; 11. Lower slot; 12. Upper slot; 13. Second auxiliary rod; 14. Slide rail; 15. Shelf; 16. Slider; 17. Drive motor; 18. Grinding block; 19. Fixing bolt. Implementation Method
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-4 As shown, a double-head flattening machine includes a base 1, a frame 2 and a main board 3. A reserved groove 4 is opened inside the base 1, and a reduction motor 6 is installed at one end of the reserved groove 4 through a mounting bracket. The output shaft on one side of the reduction motor 6 is connected to the reciprocating screw 7 through a connecting sleeve, and the outer side of the reciprocating screw 7 is sleeved with an internal thread slider 5. The top of the internal thread slider 5 is fixed with a frame 2 by bolts, and a cylinder 9 is installed on the top of the frame 2 through a mounting bracket. The output shaft at the bottom of the cylinder 9 is fixed with a pressure plate 10 by bolts. The main board 3 is welded at both ends of the top of the base 1, and the two ends of the top of the main board 3 are fixed with slide rails 14 by bolts. A layer plate 15 is provided on the top of the slide rail 14, and a drive motor 17 is installed on the top of the layer plate 15 through a mounting bracket. The output shaft on one side of the drive motor 17 is fixed with a grinding block 18 by bolts.
[0021] Among them, Figure 2 As shown, the end of the reciprocating screw 7 away from the reduction motor 6 is fixed to the inside of the reserved groove 4 through a bearing, and a first auxiliary rod 8 is fixed to the bottom of the reserved groove 4 by bolts. The first auxiliary rod 8 passes through the internal thread slider 5. The first auxiliary rod 8 can improve its structural stability without affecting the movement of the internal thread slider 5.
[0022] Among them, Figure 3 As shown, the pressure plate 10 is located inside the frame 2, and the top two ends of the pressure plate 10 are connected to the second auxiliary rod 13 through a threaded groove. The second auxiliary rod 13 passes through the frame 2. The setting of the second auxiliary rod 13 can improve its structural stability without affecting the up and down movement of the pressure plate 10.
[0023] Among them, Figure 3As shown, lower card slots 11 are equidistantly provided at the bottom of the frame 2, and upper card slots 12 are equidistantly provided at the bottom of the pressure plate 10. The arrangement of the lower card slots 11 and the upper card slots 12 facilitates the engagement and fixation of multiple valve stems.
[0024] Among them, such as Figure 4 As shown, the two ends of the bottom of the layer 15 are fixed with sliders 16 by bolts, and the sliders 16 are slidably connected to the inside of the slide rail 14. The two ends of the top of the layer 15 are penetrated by threaded grooves and provided with fixing bolts 19. The setting of the slide rail 14 and the slider 16 facilitates the movement of the layer 15.
[0025] It should be noted that the present invention is a double-head flattening machine. When working, personnel use a power cord to connect the device to an external power supply, use an air pipe to connect an external air supply device to the cylinder 9, place multiple valve stems in the lower card slot 11 at the bottom of the frame 2, open the cylinder 9 to push the pressure plate 10 downward, and clamp and fix the valve stem through multiple upper card slots 12. Personnel turn on the drive motor 17 to drive the grinding block 18 to rotate at high speed, turn on the reduction motor 6 to drive the reciprocating screw rod 7 to rotate, and the reciprocating screw rod 7 rotates to push the internal thread slide The block 5 moves back and forth, and the internal threaded slider 5 moves to drive the frame 2 and the multiple valve stems fixed inside it to move back and forth. When the valve stem moves between the main boards 3, the high-speed rotating grinding block 18 grinds its end until the end is polished flat. The layer 15 is fixed to the top of the main board 3 through the slider 16 and the slide rail 14, and can slide to facilitate adjusting the distance between the fixing bolts 19 according to the length of the valve stem. Tightening the fixing bolts 19 can make its bottom end press against the main board 3, so that the moved layer 15 can be fixed.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A double-head flat-head machine, comprising a base (1), a frame (2) and a main board (3), characterized in that: A reserved groove (4) is provided inside the base (1), and a reduction motor (6) is installed at one end of the reserved groove (4) through a mounting frame. An output shaft on one side of the reduction motor (6) is connected to a reciprocating screw rod (7) through a connecting sleeve. An internal thread slider (5) is sleeved on the outer side of the reciprocating screw rod (7). A frame (2) is fixed to the top of the internal thread slider (5) by bolts. A cylinder (9) is installed to the top of the frame (2) through a mounting frame. A pressure plate (10) is fixed to the output shaft at the bottom of the cylinder (9) by bolts. A main board (3) is welded to both ends of the top of the base (1). A slide rail (14) is fixed to both ends of the top of the main board (3) by bolts. A layer plate (15) is provided on the top of the slide rail (14). A drive motor (17) is installed on the top of the layer plate (15) through a mounting frame. A grinding block (18) is fixed to the output shaft on one side of the drive motor (17) by bolts.
2. A double-head flattening machine according to claim 1, characterized in that: One end of the reciprocating screw rod (7) away from the reduction motor (6) is fixed inside the reserved groove (4) via a bearing, and a first auxiliary rod (8) is fixed to the bottom of the reserved groove (4) via a bolt, and the first auxiliary rod (8) passes through the internal thread slider (5).
3. The double-head flattening machine according to claim 1, characterized in that: The pressing plate (10) is located inside the frame (2), and the top ends of the pressing plate (10) are connected to second auxiliary rods (13) via threaded grooves, and the second auxiliary rods (13) pass through the frame (2).
4. The double-head flattening machine according to claim 1, characterized in that: Lower card slots (11) are equidistantly formed on the bottom of the frame (2), and upper card slots (12) are equidistantly formed on the bottom of the pressing plate (10).
5. The double-head flattening machine according to claim 1, characterized in that: Slide blocks (16) are fixed at both ends of the bottom of the layer plate (15) by bolts. The slide blocks (16) are slidably connected to the inside of the slide rail (14). Fixing bolts (19) are provided at both ends of the top of the layer plate (15) through threaded grooves.
Citation Information
Patent Citations
End facing machine
CN206084014U