Track board water curing partition board tool

By designing the track plate water curing partition tooling with trapezoidal guide blocks and rolling parts, the problem of excessive friction during the track plate water curing process is solved, the smooth movement and precise guidance of the track plate are achieved, and the operation difficulty and noise and vibration are reduced.

CN223314182UActive Publication Date: 2025-09-09WUHAN SLEEPER TRACK EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421560210.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-09-09
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

During the water curing process of existing track slabs, the friction between the track slabs and the partitions is too large, making movement difficult and increasing the driving force required.

Method used

A track plate water-cured partition tooling is designed, including separation partitions and guide brackets arranged at equal intervals along the bottom wall of the water-cured pool. The guide brackets are provided with guide blocks and rolling elements. The trapezoidal guide blocks and rolling elements reduce friction and ensure smooth movement of the track plate.

Benefits of technology

The design of trapezoidal guide blocks and rolling elements reduces the friction of the track plate in the water tank, ensuring smooth movement of the track plate and maintaining precise guidance of linear motion, reducing operational difficulty and noise and vibration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a track board water curing partition board tool, and relates to the technical field of partition board tools, the track board water curing partition board tool comprises a plurality of separating partition woods arranged along the inner bottom wall of a water curing pool at equal intervals and a plurality of guide supports arranged at the two ends of the side wall of the water curing pool, and the plurality of separating partition woods and the guide supports are respectively provided with fixing pieces. When the track plate needs to be placed in a water curing pool for water curing, the track plate is placed in along the gap between the two adjacent guide supports, the guide blocks on the two sides are in a trapezoid shape, the range from bottom to top is gradually enlarged, the guide blocks adapt to the increase of the inclination angle of the track plate, and therefore the track plate is guided when inclined; the track plate slides between the guide supports along the two guide blocks and makes contact with the rolling pieces, friction between the rolling pieces and the track plate is reduced through rolling, the track plate is smoother in the moving process, and accurate guiding of linear motion can be kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of partition tooling, in particular to a track plate water-cured partition tooling. Background Art

[0002] The track slab water-cured spacer fixture is a specialized tool used for the maintenance of precast concrete track slabs (also known as CRTS track slabs). In railway construction, track slabs are a key component of high-speed railway subgrades, and their quality directly impacts the smoothness and safety of train travel.

[0003] Track slab water curing involves steam curing in a water curing tank after the track slab is cast. This accelerates the concrete hardening process and ensures the track slab's strength and quality meet design requirements. The water curing partition tooling is an isolation device installed within the water curing tank.

[0004] Before the existing track plates are processed in the water tank, they need to be arranged in sequence in the water tank. There are multiple separation partitions inside. The contact area between the track plate and the partitions is large, and the parts that are in direct contact with each other may have different degrees of roughness, which will significantly increase the friction coefficient between the two and further increase the friction force. When the track plate needs to move between the partitions, the static friction and dynamic friction caused by this contact will increase accordingly, thereby increasing the force required to push the track plate.

[0005] Therefore, it is necessary to provide a new track plate water-cured partition tooling to solve the above technical problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a track plate water-cured partition tooling.

[0007] The track plate water-cured partition tooling provided by the utility model includes a plurality of separation partitions arranged at equal intervals along the bottom wall of the water-cured pool and a plurality of guide brackets arranged at both ends of the side walls of the water-cured pool, the plurality of separation partitions and the guide brackets are respectively provided with fixing parts, a plurality of bearing bottom plates are respectively provided between the plurality of separation partitions, a plurality of rolling parts are respectively movably connected to the two ends of the guide bracket, a guide block is fixedly connected to the top of the guide bracket, and the cross-section of the guide block is trapezoidal.

[0008] Furthermore, threaded holes are respectively provided on the bottom of the separation partition and the side walls of the guide bracket.

[0009] Furthermore, the fixing member includes a self-tapping screw, and the conical rubber penetrates the water tank and is movably connected to the threaded holes of the separation partition and the guide bracket respectively.

[0010] Furthermore, the outer side wall of the self-tapping screw is provided with a conical rubber, and the conical rubber is located between the outer side wall of the water culture tank and between the end of the self-tapping screw.

[0011] Furthermore, rectangular grooves are respectively formed at both ends of the guide bracket.

[0012] Furthermore, the rolling element includes a connecting bracket, one end of which is fixedly connected to the inside of a rectangular groove opened in the guide bracket, and connecting shafts are movably connected to the two ends of the connecting bracket. The connecting shaft is located between the connecting brackets and the outer surface is fixedly connected to a guide roller, and the guide roller extends out of the outside of the guide bracket.

[0013] Furthermore, a rubber pad is provided on the outer top of the guide block, and a buffer pad is provided on the outer top of the separation partition.

[0014] Compared with the related art, the track plate water-cured partition tooling provided by the utility model has the following beneficial effects:

[0015] This track plate water-curing partition tooling, when the track plate needs to be placed in a water-curing pool for water curing, the track plate is placed along the gap between two adjacent guide brackets. The guide blocks on both sides are trapezoidal in shape, so that their range from the bottom to the top gradually expands, which adapts to the increase in the inclination angle of the track plate, thereby guiding the track plate when it is tilted, so that the track plate slides between the guide brackets along the two guide blocks and contacts with the rolling parts. It reduces friction with the track plate through rolling, making the track plate smoother during movement and maintaining precise guidance of linear motion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the track slab water-cured partition tooling provided by the utility model;

[0017] Figure 2 for Figure 1 An enlarged schematic diagram of A is shown;

[0018] Figure 3 This is a schematic diagram of the top view of the track slab water-cured partition tooling provided by the utility model;

[0019] Figure 4 This is a schematic cross-sectional view of the track slab water-cured partition tooling provided by the utility model;

[0020] Figure 5 This is a structural schematic diagram of the guide bracket provided by the utility model.

[0021] Numbers in the figure: 1. Separating partition; 2. Load-bearing base plate; 3. Guide bracket; 4. Rectangular groove; 5. Connecting bracket; 6. Connecting shaft; 7. Guide roller; 8. Rubber pad; 9. Conical rubber; 10. Self-tapping screw; 11. Buffer pad; 12. Guide block. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0023] In the specific implementation process, Figures 1 to 5 As shown, the track plate water-cured partition tooling includes a plurality of separation partitions 1 arranged at equal intervals along the bottom wall of the water-cured tank and a plurality of guide brackets 3 arranged at both ends of the side walls of the water-cured tank. Fixing parts are respectively provided on the plurality of separation partitions 1 and the guide brackets 3. A plurality of bearing bottom plates 2 are respectively provided between the plurality of separation partitions 1. A plurality of rolling parts are movably connected to the two ends of the guide brackets 3. A guide block 12 is fixedly connected to the top of the guide bracket 3, and the cross section of the guide block 12 is trapezoidal.

[0024] When the track plate needs to be placed in the water tank for water cultivation, the track plate is placed along the gap between the two adjacent guide brackets 3. The guide blocks 12 on both sides are trapezoidal in shape, so that their range gradually expands from the bottom to the top, which adapts to the increase in the inclination angle of the track plate, thereby guiding it when the track plate is tilted, so that the track plate slides along the two guide blocks 12 between the guide brackets 3 and contacts with the rolling element, which reduces friction with the track plate through rolling, making the track plate smoother during movement and maintaining precise guidance of linear motion;

[0025] Threaded holes are respectively provided at the bottom of the separation partition 1 and the side wall of the guide bracket 3. The fixing parts include self-tapping screws 10. The conical rubber 9 passes through the water tank and is movably connected to the threaded holes of the separation partition 1 and the guide bracket 3 respectively. The outer wall of the self-tapping screw 10 is provided with a conical rubber 9, and the conical rubber 9 is provided between the outer wall of the water tank and the end of the self-tapping screw 10.

[0026] By setting self-tapping screws 10, the bottom of the separation partition 1 and the side wall of the guide bracket 3 are fixed in the water tank, and by setting conical rubber 9, the gap between the self-tapping screws 10 and the water tank is sealed to prevent the water inside from overflowing.

[0027] A rectangular groove 4 is respectively provided at both ends of the guide bracket 3, and the rolling element includes a connecting bracket 5, one end of the connecting bracket 5 is fixedly connected to the inside of the rectangular groove 4 provided in the guide bracket 3, and the two ends of the connecting bracket 5 are movably connected with a connecting shaft 6. The connecting shaft 6 is located between the connecting brackets 5 and is fixedly connected to a guide roller 7 on the outer surface thereof, and the guide roller 7 extends outward from the outside of the guide bracket 3. A rubber pad 8 is provided on the outer top of the guide block 12, and a buffer pad 11 is provided on the outer top of the separating partition 1;

[0028] By providing the rubber pad 8 and the buffer pad 11 , the wear and impact on the track plate can be reduced, and the noise and vibration can also be reduced.

[0029] The working principle provided by the utility model is as follows: during the specific implementation of the utility model, when the track plate needs to be placed in a water tank for water maintenance, the track plate is placed along the gap between two adjacent guide brackets 3, and the guide blocks 12 on both sides are trapezoidal in shape, so that the range from the bottom to the top gradually expands, which adapts to the increase in the inclination angle of the track plate, thereby guiding the track plate when it is tilted, so that the track plate slides between the guide brackets 3 along the two guide blocks 12 and contacts with the rolling parts, which reduces the friction with the track plate by rolling, making the track plate smoother during movement and maintaining precise guidance of linear motion.

[0030] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0031] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A track slab water-cured partition tooling, characterized in that: The invention comprises a plurality of separation partitions (1) arranged at equal intervals along the bottom wall of a water culture tank and a plurality of guide brackets (3) arranged at both ends of the side wall of the water culture tank, wherein the plurality of separation partitions (1) and the guide brackets (3) are respectively provided with fixing parts, a plurality of bearing bottom plates (2) are respectively provided between the plurality of separation partitions (1), a plurality of rolling parts are movably connected to the two ends of the guide brackets (3), and a guide block (12) is fixedly connected to the top of the guide bracket (3), and the cross section of the guide block (12) is arranged in a trapezoidal shape.

2. The track slab water-cured partition tooling according to claim 1 is characterized in that: The bottom of the separation partition (1) and the side wall of the guide bracket (3) are respectively provided with threaded holes.

3. The track slab water-cured partition tooling according to claim 2, characterized in that: The fixing member comprises a self-tapping screw (10), and the conical rubber (9) penetrates the water tank and is movably connected to the threaded holes of the separation partition (1) and the guide bracket (3).

4. The track slab water-cured partition tooling according to claim 3, characterized in that: The outer side wall of the self-tapping screw (10) is provided with a conical rubber (9), and the conical rubber (9) is located between the outer side wall of the water culture tank and between the end of the self-tapping screw (10).

5. The track slab water-cured partition tooling according to claim 4 is characterized in that: Rectangular grooves (4) are respectively formed at both ends of the guide bracket (3).

6. The track slab water-cured partition tooling according to claim 5, characterized in that: The rolling element comprises a connecting bracket (5), one end of the connecting bracket (5) is fixedly connected to the inside of a rectangular groove (4) opened in the guide bracket (3), and both ends of the connecting bracket (5) are movably connected to a connecting shaft (6). The connecting shaft (6) is located between the connecting brackets (5) and has a guide roller (7) fixedly connected to its outer surface, and the guide roller (7) extends outside the guide bracket (3).

7. The track slab water-cured partition tooling according to claim 6, characterized in that: A rubber pad (8) is provided on the outer top of the guide block (12), and a buffer pad (11) is provided on the outer top of the separation partition (1).