Raw material mixing device for PPR pipe production
By designing a PPR pipe production device that includes a cleaning and stirring part and a filtering and collecting part, the problems of cross contamination and cleaning difficulties caused by raw material residues are solved, efficient raw material mixing and cleaning are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422038197.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Existing PPR pipe production equipment causes cross contamination and cleaning difficulties due to residual raw materials during the mixing process, increasing production costs and non-productive time.
A mixing device including a mixing barrel, a cleaning and stirring part, and a filtering and collecting part is designed. The raw materials are stirred by a motor-driven rotating rod and stirring blades, and filtered through multi-stage sieve plates and a material collection box to clean the residue and remove impurities.
It improves raw material utilization, reduces production costs, ensures product quality consistency and production efficiency, and reduces cross contamination and production interruptions.
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Figure CN223314238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PPR pipe production, in particular to a raw material mixing device for PPR pipe production. Background Art
[0002] PPR (random polypropylene copolymer) pipes are widely used in building water supply and drainage, heating, chemical engineering, and other fields due to their many advantages, including high temperature resistance, high pressure resistance, corrosion resistance, and sanitation and environmental protection. In the production process of PPR pipes, the mixing effect of raw materials plays a vital role in the quality of the pipes. High-quality raw material mixing ensures that the pipes meet ideal standards in terms of physical, chemical, and mechanical properties.
[0003] During the stirring process of the existing device, some residual raw materials will remain on the inner wall of the stirring barrel. If residues are left between the mixed production of raw materials of different formulas or types, it is easy to cause cross-contamination between the raw materials, causing the product formula to deviate from the design requirements. Secondly, it is difficult to clean and requires time and manpower to be invested in cleaning work, which increases non-productive time and labor costs in the production process. Utility Model Content
[0004] The purpose of the utility model is to provide a raw material mixing device for PPR pipe production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material mixing device for PPR pipe production, comprising a stirring barrel, a cleaning and stirring part, and a filtering and collecting part, wherein a support frame is fixedly mounted on the outer wall of the stirring barrel, support rods are fixedly mounted on the outer wall of the bottom of the support frame at equal intervals, a pad is fixedly mounted on the other end of the support rod, and a feed hopper is connected to the top of the stirring barrel; the cleaning and stirring part is arranged inside the stirring barrel; and the filtering and collecting part is arranged inside the stirring barrel.
[0006] Preferably, the cleaning and stirring part specifically includes: a motor fixing bracket, which is arranged on the top of the stirring barrel; a rectangular connecting block, which is arranged inside the stirring barrel. The stirring barrel is provided, which can quickly and evenly stir and mix different mixed raw materials or components, so that the mixed raw materials reach a uniform state, thereby ensuring the consistency of product quality.
[0007] Preferably, a stirring motor is provided inside the motor fixing frame, and the output end of the stirring motor is fixedly connected to a rotating rod, and the other end of the rotating rod is movable through the top of the stirring barrel and extends to the interior of the stirring barrel. The stirring motor is provided to provide sufficient torque and power to ensure that the stirring device can effectively stir various mixed raw materials and mix them fully.
[0008] Preferably, a through hole is provided on the rectangular connecting block, and the rectangular connecting block is fixedly installed on the outer wall of the rotating rod through the through hole. The outer wall of the rectangular connecting block is fixedly connected to a rotating dredging rod, and a sliding groove is provided on the rotating dredging rod. Rotating rods are fixedly installed equidistantly between the rotating dredging rods.
[0009] Preferably, the outer wall of the rotating rod is movably sleeved with a stirring blade, a support plate is fixedly installed between the rotating dredging rods, a telescopic rod is fixedly installed on one side of the support plate, the telescopic end of the telescopic rod is fixedly connected to a barrel wall cleaning block, and both ends of the barrel wall cleaning block are fixedly connected with sliders. The barrel wall cleaning block is provided, which can quickly and effectively clean residual materials on the barrel wall. Compared with the traditional manual cleaning method, the cleaning time is greatly shortened and the efficiency of the cleaning work is improved.
[0010] Preferably, the slider is slidably connected to the slide groove, the telescopic end sleeve of the telescopic rod is provided with a spring, one end of the spring is fixedly connected to the outer wall of the slider, and the other end of the spring is fixedly connected to the outer wall of the telescopic rod, and a stirring rod is equidistantly fixedly connected between the support plate and the rotating rod.
[0011] Preferably, the filtering and collecting part specifically includes: a discharge hopper, which is connected to the bottom of the mixing barrel; a primary sieve plate, which is arranged inside the mixing barrel; and a secondary sieve plate, which is arranged inside the mixing barrel.
[0012] Preferably, the interior of the discharging hopper is provided with three-stage sieve plates, sieve holes are opened on the three-stage sieve plates at equal distances around the circumference, a fixed block is fixedly installed on the top of the three-stage sieve plates, the top of the fixed block is rotatably connected to the rotating rod, large sieve holes are opened on the first-stage sieve plates at equal distances around the circumference, small sieve holes are opened on the second-stage sieve plates at equal distances around the circumference, and a material receiving box is provided at the bottom of the discharging hopper. The material receiving box can collect the mixed raw materials in a fixed container, which is convenient for unified management and storage of the mixed raw materials and prevents the mixed raw materials from being scattered, lost or confused.
[0013] The utility model provides a raw material mixing device for PPR pipe production. It has the following beneficial effects:
[0014] (1) The present invention can effectively clean the residual raw materials adhering to the inner wall of the device and the stirring parts during the stirring process through the coordination among the motor fixing frame, the stirring motor, the rotating rod, the stirring blade, the rectangular connecting block, the rotating dredging rod, the stirring rod, the support plate, the telescopic rod, the spring, the barrel wall cleaning block, the slider, and the feed hopper. This helps to improve the utilization rate of raw materials, reduce production costs, and avoid the waste of raw materials. Timely cleaning of residual raw materials can prevent cross-contamination between different batches of raw materials, making the raw material ratio and composition of each mixed production more accurate, thereby ensuring the stability and consistency of the quality of PPR pipe products.
[0015] (2) The utility model can filter the raw materials entering the mixing device through the coordination between the first-level sieve plate, large sieve holes, second-level sieve plate, small sieve holes, discharge hopper, third-level sieve plate and material collection box, remove impurities, substances with too large particles or components that do not meet production requirements, thereby improving the purity and quality of the mixed raw materials and providing a high-quality raw material foundation for the production of high-quality PPR pipes. Since the filtering and collecting part can deal with problems in the raw materials in advance, it reduces production interruptions and quality problems caused by raw material problems, thereby indirectly improving the efficiency and output of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front perspective view of the overall structure of the utility model;
[0017] Figure 2 This is a partial diagram of the cleaning and stirring part of the utility model;
[0018] Figure 3 For this utility model Figure 2 A magnified structural view at center A;
[0019] Figure 4 This is a partial cross-sectional view of the filter and collection part of the utility model.
[0020] In the figure: 1 mixing barrel, 2 support frame, 3 support rod, 4 cleaning mixing part, 411 motor fixing frame, 412 mixing motor, 413 rotating rod, 414 mixing blade, 415 rectangular connecting block, 416 rotating dredging rod, 417 mixing rod, 418 support plate, 419 telescopic rod, 4111 spring, 4112 barrel wall cleaning block, 4113 slider, 5 feed hopper, 6 filtering and collecting part, 611 primary sieve plate, 612 large sieve hole, 613 secondary sieve plate, 614 small sieve hole, 615 discharge hopper, 616 fixing block, 617 collecting box. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention. Example
[0023] The preferred embodiment of the raw material mixing device for PPR pipe production provided by the utility model is as follows Figure 1-4 As shown: A raw material mixing device for PPR pipe production includes a mixing barrel 1, a cleaning and stirring part 4, and a filtering and collecting part 6. A support frame 2 is fixedly installed on the outer wall of the mixing barrel 1, and support rods 3 are fixedly installed at equal intervals on the circumference of the bottom outer wall of the support frame 2. A pad is fixedly installed on the other end of the support rod 3. A feed hopper 5 is connected to the top of the mixing barrel 1; the cleaning and stirring part 4 is arranged inside the mixing barrel 1; and the filtering and collecting part 6 is arranged inside the mixing barrel 1.
[0024] The cleaning and stirring part 4 specifically includes: a motor fixing frame 411 , which is arranged on the top of the stirring barrel 1 ; and a rectangular connecting block 415 , which is arranged inside the stirring barrel 1 .
[0025] A stirring motor 412 is provided inside the motor fixing frame 411 . The output end of the stirring motor 412 is fixedly connected to a rotating rod 413 . The other end of the rotating rod 413 movably passes through the top of the stirring barrel 1 and extends into the interior of the stirring barrel 1 .
[0026] A through hole is provided on the rectangular connecting block 415, and the rectangular connecting block 415 is fixedly installed on the outer wall of the rotating rod 413 through the through hole. The outer wall of the rectangular connecting block 415 is fixedly connected to the rotating dredging rod 416, and a sliding groove is provided on the rotating dredging rod 416. Rotating rods are fixedly installed equidistantly between the rotating dredging rods 416.
[0027] A stirring blade 414 is movably sleeved on the outer wall of the rotating rod, and a support plate 418 is fixedly installed between the rotating dredging rod 416. A telescopic rod 419 is fixedly installed on one side of the support plate 418. The telescopic end of the telescopic rod 419 is fixedly connected to a barrel wall cleaning block 4112, and both ends of the barrel wall cleaning block 4112 are fixedly connected to a slider 4113.
[0028] The slider 4113 is slidably connected to the slide groove, and the telescopic end of the telescopic rod 419 is provided with a spring 4111. One end of the spring 4111 is fixedly connected to the outer wall of the slider 4113, and the other end of the spring 4111 is fixedly connected to the outer wall of the telescopic rod 419. A stirring rod 417 is equidistantly fixedly connected between the support plate 418 and the rotating rod.
[0029] In this embodiment, the raw materials needed for PPR pipe production are first fed from the feed hopper 5 into the mixing barrel 1. The mixing motor 412 is then activated, driving the rotating rod 413 to rotate. The barrel wall cleaning block 4112 also rotates with the rotating dredging rod 416 to clean the raw material residue on the barrel wall. This effectively removes any raw material residue adhering to the inner wall of the device and the mixing components during the mixing process. This helps improve raw material utilization, reduce production costs, and avoid raw material waste. Example
[0030] On the basis of Example 1, a preferred embodiment of a raw material mixing device for PPR pipe production provided by the present invention is as follows: Figure 1-4 As shown, the filtering and collecting part 6 specifically includes: a discharge hopper 615 , which is connected to the bottom of the mixing barrel 1 ; a primary sieve plate 611 , which is arranged inside the mixing barrel 1 ; and a secondary sieve plate 613 , which is arranged inside the mixing barrel 1 .
[0031] The inside of the discharge hopper 615 is provided with three-stage screen plates, and screen holes are opened at equal distances around the circumference on the three-stage screen plates. A fixed block 616 is fixedly installed on the top of the three-stage screen plates, and the top of the fixed block 616 is rotatably connected to the rotating rod 413. Large screen holes 612 are opened at equal distances around the circumference on the first-stage screen plate 611, and small screen holes 614 are opened at equal distances around the circumference on the second-stage screen plate 613. The bottom of the discharge hopper 615 is connected to a material receiving box 617.
[0032] During the process of this embodiment, the raw materials are stirred by rotating the stirring rod 417, and will pass through the small sieve holes 614 and be filtered into the discharge hopper 615. Then the raw materials will pass through the sieve holes to reach the material receiving box 617, completing the collection of the mixed raw materials after mixing. The raw materials entering the mixing device are filtered to remove impurities, substances with excessively large particles, or components that do not meet production requirements, thereby improving the purity and quality of the mixed raw materials, providing a high-quality raw material foundation for the production of high-quality PPR pipes. Since the filtering and collecting part can deal with problems in the raw materials in advance, production interruptions and quality problems caused by raw material problems are reduced, thereby indirectly improving the efficiency and output of the entire production process.
[0033] Working principle: First, the raw materials needed for the production of PPR pipes are fed into the mixing barrel 1 from the feed hopper 5, and then the stirring motor 412 is started to drive the rotating rod 413 to rotate, and the rotating rod 413 drives the rectangular connecting block 415 to rotate. When the rectangular connecting block 415 rotates, it drives the rotating dredging rod 416 to rotate. When the rotating dredging rod 416 rotates, the stirring blade 414 is between the rotating dredging rod 416, and the raw materials are mixed by rotating the rotating rod. The barrel wall cleaning block 4112 will also As the rotating dredging rod 416 rotates, the residue of the raw materials on the barrel wall is cleaned. While stirring, the raw materials are filtered from the primary sieve plate 611 to the secondary sieve plate 613 through the large sieve holes 612. When the rotating dredging rod 416 rotates, it will drive the rotating stirring rod 417 to mix the raw materials for the second time. Then, the raw materials are stirred by the rotating stirring rod 417 and will pass through the small sieve holes 614 and be filtered into the discharge hopper 615. Then, the raw materials will pass through the sieve holes to reach the material receiving box 617, completing the collection of the mixed raw materials.
[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A raw material mixing device for PPR pipe production, comprising a mixing barrel (1), a cleaning and stirring part (4), and a filtering and collecting part (6), characterized in that: A support frame (2) is fixedly mounted on the outer wall of the mixing barrel (1); support rods (3) are fixedly mounted at equal intervals on the circumference of the bottom outer wall of the support frame (2); a pad is fixedly mounted on the other end of the support rod (3); a feed hopper (5) is connected to the top of the mixing barrel (1); the cleaning and stirring part (4) is arranged inside the mixing barrel (1); and the filtering and collecting part (6) is arranged inside the mixing barrel (1).
2. A raw material mixing device for PPR pipe production according to claim 1, characterized in that: The cleaning and stirring part (4) specifically includes: A motor fixing frame (411) is provided on the top of the mixing barrel (1); The rectangular connecting block (415) is arranged inside the mixing barrel (1).
3. A raw material mixing device for PPR pipe production according to claim 2, characterized in that: A stirring motor (412) is provided inside the motor fixing frame (411), and an output end of the stirring motor (412) is fixedly connected to a rotating rod (413), and the other end of the rotating rod (413) movably passes through the top of the stirring barrel (1) and extends into the interior of the stirring barrel (1).
4. A raw material mixing device for PPR pipe production according to claim 3, characterized in that: The rectangular connecting block (415) is provided with a through hole, and the rectangular connecting block (415) is fixedly mounted on the outer wall of the rotating rod (413) through the through hole. The outer wall of the rectangular connecting block (415) is fixedly connected to a rotating dredging rod (416), and a sliding groove is provided on the rotating dredging rod (416). Rotating rods are fixedly mounted at equal distances between the rotating dredging rods (416).
5. A raw material mixing device for PPR pipe production according to claim 4, characterized in that: A stirring blade (414) is movably sleeved on the outer wall of the rotating rod, a support plate (418) is fixedly installed between the rotating dredging rods (416), a telescopic rod (419) is fixedly installed on one side of the support plate (418), the telescopic end of the telescopic rod (419) is fixedly connected to a barrel wall cleaning block (4112), and both ends of the barrel wall cleaning block (4112) are fixedly connected to sliders (4113).
6. A raw material mixing device for PPR pipe production according to claim 5, characterized in that: The slider (4113) is slidably connected to the slide groove, and the telescopic end of the telescopic rod (419) is provided with a spring (4111), one end of the spring (4111) is fixedly connected to the outer wall of the slider (4113), and the other end of the spring (4111) is fixedly connected to the outer wall of the telescopic rod (419), and a stirring rod (417) is fixedly connected equidistantly between the support plate (418) and the rotating rod.
7. A raw material mixing device for PPR pipe production according to claim 1, characterized in that: The filtering and collecting part (6) specifically includes: A discharge hopper (615) is connected to the bottom of the mixing barrel (1); A first-level sieve plate (611) is disposed inside the mixing barrel (1); The secondary sieve plate (613) is arranged inside the mixing barrel (1).
8. A raw material mixing device for PPR pipe production according to claim 7, characterized in that: The discharge hopper (615) is provided with a three-stage sieve plate inside, and the three-stage sieve plate is provided with sieve holes at equal intervals around the circumference. A fixed block (616) is fixedly installed on the top of the three-stage sieve plate, and the top of the fixed block (616) is rotatably connected to the rotating rod (413). Large sieve holes (612) are provided on the first-stage sieve plate (611) at equal intervals around the circumference, and small sieve holes (614) are provided on the second-stage sieve plate (613) at equal intervals around the circumference. The bottom of the discharge hopper (615) is connected to a material receiving box (617).