Staggered positioning boxing device

Abstract

The utility model belongs to the technical field of material boxing equipment, and particularly relates to a staggered positioning boxing device. The utility model relates to a staggered positioning boxing device which mainly comprises a carton conveying assembly, and the carton conveying assembly comprises a carton conveying device. The carton conveying device comprises a carton conveying belt and a plurality of partition plates. The multiple partition plates are arranged on the carton conveying belt. The partition plates are arranged at equal intervals; the feeding assembly comprises a material conveying belt; the material conveying belt and the carton conveying belt are adjacently arranged; the conveying direction of the material conveying belt is opposite to the conveying direction of the carton conveying belt. The boxing assembly comprises a spider hand robot and a visual lamp box; and the visual lamp box is arranged on the incoming material side of the spider hand robot. According to the staggered positioning boxing device, full-automatic boxing of materials can be achieved, the boxing speed is high, and the efficiency is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of material packing equipment, and in particular relates to a staggered positioning packing device. Background Art

[0002] After materials have been produced through the previous production steps, they need to be boxed. The existing material boxing process relies on manual unpacking and packing, which incurs significant labor costs and is inefficient. Alternatively, small robots can be used to grab materials for boxing. However, during the boxing process, the material is conveyed in the same direction as the cartons, resulting in unequal workloads for multiple robots, with some robots working faster than others. Furthermore, they often have to wait until a carton is fully filled before continuing, resulting in slow boxing and low efficiency. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the utility model provides a staggered positioning box packing device, the purpose of which is to achieve fully automatic box packing of materials and increase the box packing speed.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a staggered positioning packing device, including a carton conveying component, the carton conveying component includes a carton conveying device; the carton conveying device includes a carton conveyor belt and multiple partitions; multiple partitions are arranged on the carton conveyor belt; multiple partitions are arranged at the same distance; an incoming material component, the incoming material component includes a material conveyor belt; the material conveyor belt and the carton conveyor belt are arranged adjacent to each other; the conveying direction of the material conveyor belt is opposite to the transmission direction of the carton conveyor belt; the packing component, the packing component includes a spider hand robot and a visual light box; the visual light box is arranged on the side of the incoming material of the spider hand robot.

[0005] A staggered positioning cartoning device includes a carton conveying component, an incoming material component, and a cartoning component. These three components work together to achieve staggered positioning and automated cartoning of materials. After the carton is automatically sealed at the bottom, it moves on a carton conveyor belt. The carton conveyor belt is equipped with partitions to separate each carton and push the carton to move, ensuring the accurate positioning of the carton. The material conveying direction of the material is opposite to that of the carton conveyor belt. Under the action of the spider-hand robot in the cartoning component, the material is loaded into the carton, realizing the staggered cartoning process. The cartoning component also includes a visual light box, which can be used to capture the incoming material position in real time. In conjunction with the encoder of the material conveyor belt, the material is accurately positioned, making it easier for the spider-hand robot to grab the material and load it into the carton.

[0006] Furthermore, the carton conveying assembly also includes a carton feeding device and a carton separating device; one end of the carton feeding device is provided with a carton opener, and the other end is connected to the carton separating device; the other end of the carton separating device is connected to the carton conveying device.

[0007] The carton conveying component also includes a carton feeding device and a carton separating device. The carton feeding device is connected to a carton opener at the front end. After the carton opener automatically seals the bottom of the carton, it transfers the carton to the carton separating device. The carton separating device then transfers the carton to the carton conveyor belt and cooperates with the spider arm robot to complete the automatic packing of materials.

[0008] Furthermore, the dividing box device includes side panels, a fixed plate, a blocking cylinder and a blocking arm; the side panels are arranged on both sides of the dividing box device, the fixed plate is fixedly connected to the side panels and is arranged above the side panels; the blocking cylinder is fixed on the fixed plate; the blocking cylinder can control the up and down movement of the blocking arm.

[0009] The carton sorting device consists of side panels, a fixed plate, a blocking cylinder, and a blocking arm. The side panels protect the conveyed cartons, preventing them from tipping over during transport. The fixed plate serves as the base for the blocking cylinder. When the carton conveyor belt is full of cartons, the blocking cylinder controls the blocking arm to move downward, extending into the carton to block it and prevent it from moving. This stops the carton from being transported onto the conveyor belt, and the carton sorting device stops conveying cartons.

[0010] Furthermore, the box separation device also includes a detection device.

[0011] The carton separation device also includes a detection device, which can be used to detect the conditions of the cartons on the carton conveyor belt, thereby affecting the up and down movement of the blocking arm.

[0012] Furthermore, the box dividing device also includes a guide rod; the guide rod is fixedly connected to the fixing plate.

[0013] The guide rods can ensure that the folds of the carton are dispersed on both sides without interference, so that the materials can be easily put in after the carton is transported to the carton conveyor belt.

[0014] Furthermore, there are three groups of spider-hand robots; two of the three groups are equipped with two spider-hand robots, and the other group is equipped with one spider-hand robot; the spider-hand robots are provided with a shell on the outside.

[0015] The spider-arm robots are housed within a housing, ensuring the safety of the staggered positioning and packing system. Three groups of spider-arm robots operate along the material conveyor, with two, two, and one robots in each group. The first group of spider-arms encountered by the material is responsible for filling the cartons, while the second and third groups handle the remaining material handled by the first group. The spider-arms continue to grasp materials as the cartons are moved.

[0016] Furthermore, the carton feeding device includes a plurality of rollers; the plurality of rollers are arranged at the same distance; and the plurality of rollers constitute a carton feeding conveyor belt.

[0017] Multiple rollers in the carton feeding device form a carton feeding conveyor belt, which is used to transfer the cartons with the bottom sealed by the carton opener to the carton separation device.

[0018] Furthermore, the box dividing device also includes two synchronous belts; the two synchronous belts are arranged adjacent to each other; and a gap is left in the middle of the two synchronous belts.

[0019] Two synchronous belts can complete the transportation of cartons. At the same time, there is a gap between the two synchronous belts, which can reduce the contact area of ​​the bottom of the carton and thus reduce the friction on the carton.

[0020] Furthermore, the outsides of the material conveyor belt and the carton conveyor belt are connected to servo motors.

[0021] The material conveyor belt and carton conveyor belt are connected to the outside with servo motors, which can realize precise control of the material conveyor belt and carton conveyor belt so that the materials can be packed accurately and quickly.

[0022] Furthermore, the material conveyor belt is also connected to an encoder.

[0023] The encoder is connected to the material conveyor belt, which can accurately locate the material, making it easier for the spider-arm robot to grab the material and put it into the carton.

[0024] Beneficial effects

[0025] 1. The staggered positioning packing device of the utility model can realize fully automatic packing of materials;

[0026] 2. This utility model features a staggered positioning cartoning device. The material conveyor belt moves in the opposite direction to the carton conveyor belt, enabling simultaneous cartoning. This allows all spider-arm robots to achieve the highest operating speed, improving cartoning speed.

[0027] 3. This utility model uses a staggered positioning cartoning device equipped with a visual light box that can capture the incoming material's position in real time. This light box, in conjunction with the encoder on the material conveyor belt, accurately positions the material, making it easier for the spider-arm robot to grab the material and pack it into cartons. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the staggered positioning box packing device;

[0029] Figure 2 It is a top view of the staggered positioning box packing device;

[0030] Figure 3 This is a top view of the carton conveyor;

[0031] Figure 4 It is a structural diagram of the box separation device;

[0032] Figure 5 This is a structural diagram of the carton feeding device.

[0033] In the accompanying drawings: 11. Carton conveying device; 12. Carton feeding device; 13. Carton separating device; 21. Material conveyor belt; 22. Servo motor; 31. Spider-arm robot; 32. Visual light box; 33. Housing; 111. Carton conveyor belt; 112. Partition; 121. Roller; 122. Carton feeding conveyor belt; 131. Side panel; 132. Fixed plate; 133. Blocking cylinder; 134. Blocking arm; 135. Guide rod; 136. Synchronous belt. DETAILED DESCRIPTION

[0034] Example 1

[0035] like Figures 1 to 3 The staggered positioning packing device shown includes a carton conveying component, which includes a carton conveying device 11; the carton conveying device 11 includes a carton conveyor belt 111 and multiple partitions 112; the carton conveyor belt 111 is composed of multiple chain plates; multiple partitions 112 are fixed on the carton conveyor belt 111 through a U-shaped plate; multiple partitions 112 are arranged at the same distance; an incoming material component, which includes a material conveyor belt 21; the material conveyor belt 21 and the carton conveyor belt 111 are arranged adjacent to each other; the conveying direction of the material conveyor belt 21 is opposite to the transmission direction of the carton conveyor belt 111; a packing component, which includes a spider hand robot 31 and a visual light box 32; the visual light box 32 is arranged on the side of the incoming material of the spider hand robot 31.

[0036] A staggered positioning cartoning device includes a carton conveying component, an incoming material component, and a cartoning component. The three components work together to achieve staggered positioning and automated cartoning of materials. After the carton is automatically sealed at the bottom, it moves on a carton conveyor belt 111. The carton conveyor belt 111 is provided with a partition 112 to separate each carton and push the carton to move, ensuring the accuracy of the carton position. The material conveyor belt 21 is carrying material, and the material conveying direction is opposite to the transmission direction of the carton conveyor belt 111. Under the action of the spider hand robot 31 in the cartoning component, the material is loaded into the carton, realizing the staggered cartoning process. The cartoning component also includes a visual light box 32. The visual light box 32 can be used to capture the incoming material position in real time. In conjunction with the encoder of the material conveyor belt 21, the material is accurately positioned, making it easier for the spider hand robot 31 to grab the material and load it into the carton.

[0037] like Figure 2 As shown, the carton conveying assembly also includes a carton feeding device 12 and a carton separating device 13; one end of the carton feeding device 12 is provided with a carton opener, and the other end is connected to the carton separating device 13; the other end of the carton separating device 13 is connected to the carton conveying device 11.

[0038] The carton conveying assembly also includes a carton feeding device 12 and a carton separating device 13. The carton feeding device 12 is connected to a carton opener at the front end. After the carton opener automatically seals the bottom of the carton, it transfers the carton to the carton separating device 13. The carton separating device 13 then transfers the carton to the carton conveyor belt 111, and cooperates with the spider hand robot 31 to complete the automatic packing of materials.

[0039] like Figure 4 As shown, the dividing box device 13 includes a side plate 131, a fixed plate 132, a blocking cylinder 133 and a blocking arm 134; the side plates 131 are arranged on both sides of the dividing box device 13, and the fixed plate 132 is fixedly connected to the side plate 131 by bolts and is arranged above the side plate 131; the blocking cylinder 133 is fixed to the fixed plate 132 by bolts; the blocking cylinder 133 can control the up and down movement of the blocking arm 134.

[0040] The carton separation device includes side panels 131, a fixed plate 132, a blocking cylinder 133, and a blocking arm 134. The side panels 131 protect the cartons being transported, preventing them from tipping over during transport. The fixed plate 132 serves as a base for the blocking cylinder 133. When the carton conveyor belt 111 is full of cartons, the blocking cylinder 133 controls the blocking arm 134 to move downward, thereby extending into the carton to block the carton and prevent it from moving. This stops the carton from being transported to the carton conveyor belt 111, and the carton separation device 13 stops transporting the cartons.

[0041] The boxing device 13 further includes a detection device.

[0042] The box separating device 13 further includes a detection device, which can be used to detect the status of the cartons on the carton conveyor belt 111, thereby affecting the up and down movement of the blocking arm 134.

[0043] The box dividing device 13 further includes a guide rod 135 ; the guide rod 135 is a cylindrical rod; the guide rod 135 is fixedly connected to the fixing plate 132 by bolts.

[0044] The guide rods 135 can ensure that the folds of the carton are dispersed on both sides without interference, so that materials can be easily put in after the carton is transported to the carton conveyor belt 111.

[0045] like Figure 2 As shown, there are three groups of spider-hand robots 31; two of the three groups are equipped with two spider-hand robots 31, and the other group is equipped with one spider-hand robot 31; the spider-hand robot 31 is provided with a shell 33 on the outside; the top of the shell 33 is open, and is provided with multiple fixing rods to fix the spider-hand robot 31.

[0046] The spider-hand robots 31 are protected by a housing 33, within which they grasp materials, ensuring the safety of the staggered positioning and packing system. There are three groups of spider-hand robots 31: two, two, and one, respectively, along the material conveying path. The first group of spider-hand robots 31 encountered by the material during transport is primarily responsible for filling the cartons. The second and third groups of spider-hand robots 31 handle the remaining material left by the first group. The spider-hand robots 31 continue to grasp materials as the cartons are moved.

[0047] like Figure 5 As shown, the carton feeding device 12 includes a plurality of rollers 121 ; the plurality of rollers 121 are cylindrical and are arranged at the same distance; the plurality of rollers 121 constitute a carton feeding conveyor belt 122 .

[0048] The plurality of rollers 121 in the carton feeding device 12 constitute a carton feeding conveyor belt 122 , which is used to convey the cartons whose bottoms have been sealed by the carton opener to the carton separating device 13 .

[0049] like Figure 4 As shown, the box dividing device 13 further includes two synchronous belts 136 ; the two synchronous belts 136 are arranged adjacent to each other; and a gap is left in the middle of the two synchronous belts 136 .

[0050] Two synchronous belts 136 can complete the transportation of the carton. At the same time, a gap is left between the two synchronous belts 136 to reduce the contact surface of the bottom of the carton, thereby reducing the friction on the carton.

[0051] like Figure 2 As shown, the outside of the material conveyor belt 21 and the carton conveyor belt 111 is connected to a servo motor 22 .

[0052] The material conveyor belt 21 and the carton conveyor belt 111 are externally connected to a servo motor 22 , which can achieve precise control of the material conveyor belt 21 and the carton conveyor belt 111 so that the materials can be packed accurately and quickly.

[0053] The material conveyor belt 21 is also connected to an encoder.

[0054] The encoder is connected to the material conveyor belt 21 and can accurately position the material, making it easier for the spider hand robot 31 to grab the material and put it into the carton.

Claims

1. A staggered positioning box packing device, characterized by: include: A carton conveying assembly, the carton conveying assembly comprising a carton conveying device (11); the carton conveying device (11) comprising a carton conveyor belt (111) and a plurality of partitions (112); the plurality of partitions (112) are arranged on the carton conveyor belt (111); the plurality of partitions (112) are arranged at equal intervals; An incoming material component, the incoming material component comprising a material conveyor belt (21); the material conveyor belt (21) and the carton conveyor belt (111) are arranged adjacent to each other; the conveying direction of the material conveyor belt (21) is opposite to the conveying direction of the carton conveyor belt (111); A box packing assembly comprises a spider-hand robot (31) and a visual light box (32); the visual light box (32) is arranged on a side of the spider-hand robot (31) where materials are received.

2. The staggered positioning packing device according to claim 1, characterized in that: The carton conveying assembly further comprises a carton feeding device (12) and a carton separating device (13); one end of the carton feeding device (12) is provided with a carton opening machine, and the other end is connected to the carton separating device (13); the other end of the carton separating device (13) is connected to the carton conveying device (11).

3. The staggered positioning packing device according to claim 2, characterized in that: The box-dividing device (13) comprises side plates (131), a fixed plate (132), a blocking cylinder (133) and a blocking arm (134); the side plates (131) are arranged on both sides of the box-dividing device (13); the fixed plate (132) is fixedly connected to the side plates (131) and is arranged above the side plates (131); the blocking cylinder (133) is fixed to the fixed plate (132); and the blocking cylinder (133) can control the up and down movement of the blocking arm (134).

4. The staggered positioning packing device according to claim 3, characterized in that: The box separation device (13) also includes a detection device.

5. The staggered positioning packing device according to claim 3, characterized in that: The box dividing device (13) further includes a guide rod (135); the guide rod (135) is fixedly connected to the fixing plate (132).

6. The staggered positioning packing device according to claim 1, characterized in that: There are three groups of spider-hand robots (31); two of the three groups are provided with two spider-hand robots (31), and the other group is provided with one spider-hand robot (31); and the spider-hand robots (31) are provided with a shell (33) on the outside.

7. The staggered positioning box packing device according to claim 2, characterized in that: The carton feeding device (12) comprises a plurality of rollers (121); the plurality of rollers (121) are arranged at equal intervals; and the plurality of rollers (121) constitute a carton feeding conveyor belt (122).

8. The staggered positioning box packing device according to claim 3, characterized in that: The box dividing device (13) further comprises two synchronous belts (136); the two synchronous belts (136) are arranged adjacent to each other; and a gap is left between the two synchronous belts (136).

9. The staggered positioning box packing device according to claim 1, characterized in that: The material conveyor belt (21) and the carton conveyor belt (111) are externally connected to a servo motor (22).

10. The staggered positioning packing device according to claim 1, characterized in that: The material conveyor belt (21) is also connected to an encoder.

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