Automatic material turnover device

Abstract

The utility model relates to the technical field of material turnover, in particular to an automatic material turnover device which comprises a feeding unit (1), a discharging unit (2), a grabbing unit (3) located on one side of the feeding unit (1), a partition plate feeding unit (4), a classified storage unit (5) and a control cabinet (7), and a clamping jaw quick-change workbench (6) is arranged on one side of the grabbing unit (3). According to the automatic material turnover device, through the structural arrangement, a large packaging box to be disassembled can be placed on the feeding unit and conveyed to the grabbing unit to be grabbed, and materials, partition plates and small material boxes can be grabbed and stored respectively through the arrangement of the clamping jaw quick-change workbench; therefore, automation of material turnover and classification can be achieved, and working efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of material turnover and relates to an automatic material turnover device. Background Art

[0002] The machining of workpieces such as shafts and discs requires automated loading and unloading. However, currently, the raw materials purchased by factories are typically packaged in a large box, which typically contains multiple smaller boxes separated by large partitions. Each smaller box contains multiple workpieces separated by partitions. Therefore, in actual production, the workpieces must first be removed from the box, and the partitions and boxes must also be collected and sorted. However, the current unpacking process for raw material packaging has a low degree of automation and is labor-intensive. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and provide an automatic material turnover device.

[0004] To achieve the above-mentioned purpose, the utility model provides an automated material turnover device, including a loading unit, a unloading unit, a grabbing unit located on one side of the loading unit, a partition loading unit and a classification storage unit. A gripper quick-change workbench is provided on one side of the grabbing unit, and a control cabinet is also included.

[0005] Furthermore, the loading unit includes a conveying rail and a tray arranged on the conveying rail, and the unloading unit is located on one side of the loading unit.

[0006] Furthermore, the clamping jaw quick-change workbench is provided with a material box quick-change clamping jaw, a partition quick-change clamping jaw and a material quick-change clamping jaw.

[0007] Furthermore, the grasping unit includes a base frame, a robotic arm installed on the base, a visual camera is provided on the robotic arm, and a front end of the robotic arm is connected to a quick-change joint.

[0008] Furthermore, the partition loading unit includes a base, a horizontal driving device installed on the base, a vertical driving device installed on the horizontal driving device, and a rotating suction cup structure installed on the vertical driving device.

[0009] Furthermore, the classification storage unit includes a finished product box area and an empty box area.

[0010] Furthermore, the control cabinet is provided with a main touch screen and a visual display unit.

[0011] Furthermore, it also includes an outer protective structure.

[0012] The beneficial effects of the utility model are as follows:

[0013] The automated material turnover device of the present invention can place the large packaging box to be unpacked on the loading unit through the above-mentioned structural setting, and transport it to the grasping area of ​​the grasping unit. The setting of the quick-change workbench of the clamping claw can grasp and store the materials, partitions and small material boxes separately, thereby realizing the automation of material turnover classification and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A perspective view schematically showing an automated material turnover box according to an embodiment of the present invention;

[0015] Figure 2 Schematically showing a top view of an automated material turnover box according to one embodiment of the present utility model;

[0016] Figure 3 Schematically showing the structure of a loading unit and a unloading unit according to one embodiment of the present utility model;

[0017] Figure 4 Schematically showing the loading and unloading diagram of the packaging box according to one embodiment of the present utility model;

[0018] Figure 5 Schematically showing a structural diagram of a gripping unit according to an embodiment of the present utility model;

[0019] Figure 6 A schematic diagram showing the structure of a quick-change workbench for grippers according to one embodiment of the present invention;

[0020] Figure 7 Schematically showing the structure of a separator loading unit according to one embodiment of the present utility model;

[0021] Figure 8 A schematic diagram showing the structure of a classification storage unit according to one embodiment of the present utility model;

[0022] Figure 9 The figure schematically shows the structure of a control cabinet according to one embodiment of the present invention.

[0023] The meanings of the numbers in the accompanying drawings are as follows:

[0024] 1. Loading unit; 2. Unloading unit; 3. Grasping unit; 4. Partition loading unit; 5. Classification storage unit; 6. Gripper quick-change workbench; 7. Control cabinet; 11. Conveyor rail; 12. Pallet; 61. Incoming box quick-change gripper; 62. Partition quick-change gripper; 63. Material quick-change gripper; 31. Base; 32. Robotic arm; 33. Vision camera; 34. Quick-change connector; 41. Base; 42. Horizontal drive device; 43. Vertical drive device; 44. Rotating suction cup structure; 51. Finished product box area; 52. Empty material box area; 71. Main touch screen; 72. Visual display unit. DETAILED DESCRIPTION

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0026] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the embodiments of the present invention are not limited to the following embodiments.

[0027] Combine Figure 1 and Figure 2 As shown, the utility model provides an automated material turnover box, including a loading unit 1, a unloading unit 2, a grabbing unit 3 located on one side of the loading unit 1, a partition loading unit 4 and a classification storage unit 5. A gripper quick-change workbench 6 is provided on one side of the grabbing unit 3, and a control cabinet 7 is also included.

[0028] The automated material turnover device of the present invention can place the large packaging box to be unpacked on the loading unit 1 through the above-mentioned structural setting, and transport it to the grasping unit 3 for grasping. The setting of the clamping claw quick-change workbench 6 can grasp and store materials, partitions and small material boxes separately, thereby realizing the automation of material turnover classification and improving work efficiency.

[0029] Combine Figure 2-Figure 4 As shown, according to one embodiment of the present invention, the loading unit 1 includes a conveyor rail 11 and a tray 12 disposed on the conveyor rail 11, and the unloading unit 2 is located on one side of the loading unit 1. The automated material turnover device of the present invention can place incoming large packaging boxes on the tray 12, transport them to the grabbing station via the conveyor rail 11, and then use the grabbing unit 3 to unload and store the material boxes, materials in the material boxes, and partitions in the incoming large packaging boxes. After all unloading is completed, the incoming large packaging boxes are transported to the unloading unit 2 for unloading and collection.

[0030] Combine Figure 5-Figure 6 As shown, according to one embodiment of the present invention, the gripping unit 3 includes a base frame 31, a robotic arm 32 mounted on the base 31, a visual camera 33 provided on the robotic arm 32, and a quick-change connector 34 connected to the front end of the robotic arm 32. The gripper quick-change workbench 6 is equipped with a material box quick-change gripper 61, a partition quick-change gripper 62, and a material quick-change gripper 63.

[0031] The material quick-change jaws 63 are used to grab materials. In actual applications, multiple material quick-change jaws 63 can be set according to the type of material. When the visual camera 33 identifies the material, the corresponding material quick-change jaws 63 are used to grab the material. The partition quick-change jaws 62 are used to grab the partitions between materials in small material boxes (partitions are provided between material layers) and the larger partitions between layers of small material boxes. The incoming material box quick-change jaws 61 are used to grab small material boxes, that is, when the materials in a material box are grabbed, the empty material box is grabbed and stored. The selection of the jaws is based on the visual camera recognition and the current required operation and then exchanged and replaced.

[0032] Combine Figure 1 and Figure 7 As shown, according to one embodiment of the present invention, the partition loading unit 4 includes a base 41, a horizontal driving device 42 installed on the base, a vertical driving device 43 installed on the horizontal driving device 42, and a rotating suction cup structure 44 installed on the vertical driving device 43.

[0033] In the automated material turnover device of the present invention, after the grabbing unit 3 grabs the partition, the partition loading unit 4 can use the rotary suction cup to suck the grabbed partition, and then classify and store the partitions according to their sizes. When the storage quantity reaches a certain amount, they are taken away in a unified manner.

[0034] Combine Figure 1 、 Figure 2 and Figure 8 As shown, according to one embodiment of the present invention, the classification storage unit 5 includes a finished material box area 51 and an empty material box area 52, wherein the finished material box area 51 is used to store materials, and the empty material box area 52 is used to store empty material boxes after the materials are grabbed.

[0035] Combine Figure 1 、 Figure 2 and Figure 9 As shown, according to one embodiment of the present invention, a main touch screen 71 and a visual display unit 72 are provided on the control cabinet 7. This arrangement can integrate the control and visual units, facilitate the debugging of the equipment, understand the equipment operation status in real time, and save floor space.

[0036] The above description is merely one embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automated material turnover device, characterized in that: The invention comprises a loading unit (1), a unloading unit (2), a grabbing unit (3) located on one side of the loading unit (1), a partition loading unit (4), and a classification storage unit (5); a gripper quick-change workbench (6) is provided on one side of the grabbing unit (3), and the invention also comprises a control cabinet (7).

2. The automated material turnover device according to claim 1, characterized in that: The loading unit (1) comprises a conveying guide rail (11) and a tray (12) arranged on the conveying guide rail (11); the unloading unit (2) is located on one side of the loading unit (1).

3. The automated material turnover device according to claim 2, characterized in that: The clamping jaw quick-change workbench (6) is provided with a material box quick-change clamping jaw (61), a partition quick-change clamping jaw (62) and a material quick-change clamping jaw (63).

4. The automated material turnover device according to claim 3, characterized in that: The gripping unit (3) comprises a base frame (31), a robotic arm (32) mounted on the base frame (31), a visual camera (33) being provided on the robotic arm (32), and a front end of the robotic arm (32) being connected to a quick-change joint (34).

5. The automated material turnover device according to claim 4, characterized in that: The partition loading unit (4) comprises a base (41), a horizontal driving device (42) installed on the base, a vertical driving device (43) installed on the horizontal driving device (42), and a rotating suction cup structure (44) installed on the vertical driving device (43).

6. The automated material turnover device according to claim 5, characterized in that: The classification storage unit (5) comprises a finished product box area (51) and an empty box area (52).

7. The automated material turnover device according to claim 6, characterized in that: The control cabinet (7) is provided with a main touch screen (71) and a visual display unit (72).

8. The automated material turnover device according to claim 1, characterized in that: Also includes peripheral protective structure.

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