Automatic ash removal device of garbage incinerator

By designing an automatic dust cleaning device and utilizing components such as motors, pumps, and soot blowers, the problem of cleaning and real-time detection of stubborn stains inside the waste incinerator was solved, achieving efficient cleaning and stable equipment operation, and reducing the risk of blockage and manual labor intensity.

CN223319094UActive Publication Date: 2025-09-09ZIBO GREEN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422052589.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-09-09
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing automatic ash cleaning devices of waste incinerators cannot effectively clean stubborn stains, which can easily lead to blockage inside the equipment. They also lack real-time detection functions and cannot ensure complete cleaning.

Method used

An automatic dust cleaning device was designed, which included a dust cleaning furnace, a telescopic controller, a dust blower, a monitor and other components. The motor provided kinetic energy, the pump provided air pressure, the air duct conducted gas, the performance box ensured stable operation of the equipment, the display screen showed the status, the operating button controlled the equipment, the telescopic rod and shovel cleaned stubborn waste, the dust blower blew the waste, and the storage box collected the residue.

Benefits of technology

It achieves effective cleaning of stubborn waste inside the garbage incinerator, avoids blockage, provides real-time monitoring and control, improves cleaning efficiency and equipment stability, and reduces manual labor intensity and safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic ash removal device of a garbage incinerator, and relates to the technical field of automatic ash removal of garbage incinerators, the automatic ash removal device comprises a box body and ash removal devices, an ash removal furnace is arranged on the top surface of the box body, the ash removal devices are arranged inside and outside the box body, a material storage box is arranged on the side surface of the ash removal furnace, and the material storage box is connected with the box body. A collecting hopper is arranged on the top face of the ash removal furnace, a display screen is arranged on the front face of the ash removal furnace, a dumping slope is arranged on the bottom face of the inner side of the ash removal furnace, a telescopic controller is arranged on the right side of the inner side of the ash removal furnace, and a motor is arranged on the bottom face in the box body. Sliding transmission of waste is facilitated through the dumping slope, the monitor detects the cleaning condition of the waste, the telescopic controller controls the telescopic rod to stretch out and draw back, the telescopic rod controls the shovel plate to move, the shovel plate cleans stubborn waste on the bottom face in equipment, and the soot blower blows the waste inside, so that the waste enters the storage box. And the material storage box is used for storing and collecting treated residues.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic ash cleaning of garbage incinerators, in particular to an automatic ash cleaning device for a garbage incinerator. Background Art

[0002] The background technology of automatic ash cleaning devices for waste incinerators involves key goals such as improving incineration efficiency, reducing energy consumption, and reducing negative impacts on the environment. Automatic ash cleaning devices need to be able to effectively remove ash and residues inside the incinerator to maintain efficient operation of the combustion chamber. This may include equipment such as robotic arms, cleaning nozzles, vibrators, etc., which are used to remove ash and transport it to a processing unit or collector. The design takes into account the needs of energy saving and improving incineration efficiency, such as reducing energy consumption by optimizing the timing, cycle and intensity of cleaning, and ensuring a continuous and efficient waste combustion process. Automatic ash cleaning devices are usually equipped with advanced control systems that can automatically adjust the cleaning program according to the ash accumulation in the furnace. These systems can monitor the ash accumulation inside the combustion furnace in real time based on sensor data to ensure that the cleaning operation is carried out at the best time. The design needs to take into account the safety of operators and equipment to avoid unsafe operating conditions or environments during the cleaning process. At the same time, the cleaning device should be reliable and able to maintain stable performance during long-term operation. The components of the cleaning device must be made of materials that can withstand high temperatures and corrosion to ensure that they will not be damaged or their performance will degrade during long-term use in high-temperature environments. The design must consider the impact of the cleaning process on the environment, such as reducing the emission of dust and harmful gases to meet the requirements of environmental protection regulations. Therefore, an automatic cleaning device for a waste incinerator is proposed.

[0003] According to the search of China Utility Model Publication No.: CN220205784U, an automatic ash cleaning device is disclosed for removing waste slag from a biomass combustion furnace. The biomass combustion furnace includes a furnace, the bottom wall of the furnace is provided with a furnace bottom plate, and the furnace bottom plate is provided with a slag discharge port. The automatic ash cleaning device includes: a blowing assembly connected to the furnace; a slag discharge channel, provided below the furnace bottom plate and connected to the slag discharge port; a slag discharger connected to an end of the slag discharge channel away from the furnace; a waste slag hopper connected to the end of the slag discharger, and the waste slag hopper is used to collect the waste slag. This application cleans the coked waste slag of the fluidized medium in the biomass boiling furnace by automatically blowing air through the blowing assembly, thereby enhancing the combustion effect in the biomass combustion furnace, greatly reducing the labor intensity of employees, and reducing safety hazards.

[0004] However, when implementing the above technical solution, the following problems exist: First, the above-mentioned device automatically blows air to clean the coked waste residue of the fluidized medium in the biomass boiling furnace by setting a blowing component, thereby enhancing the combustion effect in the biomass combustion furnace, greatly reducing the labor intensity of employees, and reducing safety hazards. However, the equipment does not have a device for cleaning stubborn stains inside the equipment, which easily causes stubborn waste residue to accumulate at the bottom of the equipment, and easily causes internal blockage for a long time; Second, the existing equipment does not have a device for real-time detection of the residue cleaning status, and cannot ensure whether the internal cleaning is complete and the internal cleaning status. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic ash cleaning device for a garbage incinerator to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic ash cleaning device for a garbage incinerator, comprising a box body and an ash cleaning device, a ash cleaning furnace is provided on the top surface of the box body, ash cleaning devices are provided inside and outside the box body, a material storage box is provided on the side of the ash cleaning furnace, a collecting hopper is provided on the top surface of the ash cleaning furnace, a display screen is provided on the front of the ash cleaning furnace, a dumping slope is provided on the bottom surface of the inner side of the ash cleaning furnace, a telescopic controller is provided on the right side of the inner side of the ash cleaning furnace, a motor is provided on the bottom surface of the inner side of the box body, a pump is provided on the right side of the motor, and a performance box is provided behind the pump.

[0007] Preferably, the top surface of the box body is welded to a ash cleaning furnace, the side surface of the ash cleaning furnace is welded to a material storage box, and the top surface of the ash cleaning furnace is welded to a collecting hopper.

[0008] Preferably, a display screen is fixedly installed on the front of the ash cleaning furnace, and an operating button is fixedly installed on the right side of the display screen.

[0009] Preferably, a discharge port is fixedly installed on the left side of the inner side of the ash cleaning furnace, a dumping slope is fixedly installed on the bottom surface of the inner side of the ash cleaning furnace, and a monitor is fixedly installed on the back surface of the inner side of the ash cleaning furnace.

[0010] Preferably, a telescopic controller is fixedly installed on the right side of the inner side of the ash cleaning furnace, a telescopic rod is plugged into the front of the telescopic controller, a shovel plate is welded to the end of the telescopic rod, and a soot blower is fixedly installed above the telescopic controller.

[0011] Preferably, a motor is fixedly mounted on the bottom surface of the box body, a pump is fixedly mounted on the right side of the motor, and an air duct is plugged and connected to the top surface of the pump.

[0012] Preferably, a performance box is fixedly installed at the rear of the pump machine, and a power supply is fixedly installed at the right side of the performance box.

[0013] Preferably, a dust cleaning controller is fixed to the bottom surface of the performance box, a signal connection group is fixedly installed on the right side of the dust cleaning controller, a radiator is fixedly installed on the right side of the signal connection group, and a voltage protector is fixedly installed on the left side of the radiator.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. This utility model uses a motor to provide kinetic energy for the equipment, a pump to provide the required air pressure for the equipment, an air duct to conduct gas, a performance box to ensure stable operation of the equipment, a power supply to provide the required electrical energy for the equipment, a dust cleaning controller inside the performance box to control the dust cleaning equipment on the equipment, a signal connection group to connect the required signals for the equipment, a radiator to dissipate heat inside the equipment, and a voltage protector to ensure the stability of the internal voltage of the equipment;

[0016] 2. The utility model displays the operating status of the equipment and the treatment status of the waste through the display screen, the operating button controls the equipment, the ash cleaning furnace cleans the waste generated by incineration, the collecting hopper is connected to the device for incinerating garbage, and the generated waste is introduced into the internal discharge port of the equipment to introduce the waste into the storage box, the dumping slope facilitates the sliding transmission of the waste, the monitor detects the cleaning status of the waste, the telescopic controller controls the extension and retraction of the telescopic rod, the telescopic rod controls the movement of the shovel, the shovel cleans the stubborn waste on the bottom surface of the equipment, the soot blower blows the internal waste to make the waste enter the storage box, and the storage box stores the residue after collection and treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0018] Figure 2 This is a schematic diagram of the inner structure of the ash cleaning furnace of the present utility model.

[0019] Figure 3 It is a schematic diagram of the internal structure of the utility model.

[0020] Figure 4 This is a schematic diagram of the internal structure of the performance box of the utility model.

[0021] In the figure: 1. Box body; 2. Ash cleaning furnace; 3. Ash cleaning device; 301. Storage box; 302. Collecting hopper; 303. Display screen; 304. Operation button; 305. Discharge port; 306. Dumping slope; 307. Monitor; 308. Telescopic controller; 309. Telescopic rod; 310. Shovel; 311. Soot blower; 312. Motor; 313. Pump; 314. Air duct; 315. Performance box; 316. Power supply; 317. Ash cleaning controller; 318. Signal connection group; 319. Radiator; 320. Voltage protector. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-4 The utility model provides an embodiment: an automatic ash cleaning device for a garbage incinerator, comprising a box body 1 and an ash cleaning device 3, a ash cleaning furnace 2 is provided on the top surface of the box body 1, and the ash cleaning device 3 is provided inside and outside the box body 1, a material storage box 301 is provided on the side of the ash cleaning furnace 2, a collecting hopper 302 is provided on the top surface of the ash cleaning furnace 2, a display screen 303 is provided on the front of the ash cleaning furnace 2, a dumping slope 306 is provided on the bottom surface of the inner side of the ash cleaning furnace 2, a telescopic controller 308 is provided on the right side of the inner side of the ash cleaning furnace 2, a motor 312 is provided on the bottom surface of the inner side of the box body 1, a pump 313 is provided on the right side of the motor 312, and a performance box 315 is provided behind the pump 313.

[0027] Specifically, the top surface of the box body 1 is welded to the ash cleaning furnace 2, the side of the ash cleaning furnace 2 is welded to the storage box 301, and the top surface of the ash cleaning furnace 2 is welded to the collection hopper 302. The ash cleaning furnace 2 is used to clean the waste generated by incineration, the storage box 301 is used to store the collected and processed residues, and the collection hopper 302 is used to connect to the garbage incineration device to introduce the generated waste into the equipment.

[0028] Specifically, a display screen 303 is fixedly installed on the front of the ash cleaning furnace 2, and an operating button 304 is fixedly installed on the right side of the display screen 303. The display screen 303 is used to display the operating status of the equipment and the treatment status of waste materials, and the operating button 304 is used to control the equipment.

[0029] Specifically, a discharge port 305 is fixedly installed on the left side of the inner side of the ash cleaning furnace 2, a dumping slope 306 is fixedly installed on the bottom surface of the inner side of the ash cleaning furnace 2, and a monitor 307 is fixedly installed on the back side of the inner side of the ash cleaning furnace 2. The discharge port 305 is used to guide the waste into the storage box 301, the dumping slope 306 facilitates the sliding transmission of the waste, and the monitor 307 is used to detect the cleaning status of the waste.

[0030] Specifically, a telescopic controller 308 is fixedly installed on the right side of the inner side of the ash cleaning furnace 2, a telescopic rod 309 is plugged into the front of the telescopic controller 308, a shovel plate 310 is welded to the end of the telescopic rod 309, and a soot blower 311 is fixedly installed above the telescopic controller 308. The telescopic controller 308 is used to control the extension and retraction of the telescopic rod 309, and the telescopic rod 309 is used to control the movement of the shovel plate 310. The shovel plate 310 is used to clean stubborn waste on the bottom surface of the equipment, and the soot blower 311 is used to blow the internal waste so that the waste enters the storage box 301.

[0031] Specifically, a motor 312 is fixedly installed on the bottom surface of the box 1, a pump 313 is fixedly installed on the right side of the motor 312, and an air duct 314 is plugged into the top surface of the pump 313. The motor 312 is used to provide kinetic energy for the equipment, the pump 313 is used to provide the required air pressure for the equipment, and the air duct 314 is used to conduct gas.

[0032] Specifically, a performance box 315 is fixedly installed behind the pump 313, and a power supply 316 is fixedly installed on the right side of the performance box 315. The performance box 315 is used to ensure the stable operation of the equipment, and the power supply 316 provides the required electrical energy for the equipment.

[0033] Specifically, a cleaning controller 317 is fixed to the bottom of the performance box 315, a signal connection group 318 is fixedly installed on the right side of the cleaning controller 317, a radiator 319 is fixedly installed on the right side of the signal connection group 318, and a voltage protector 320 is fixedly installed on the left side of the radiator 319. The cleaning controller 317 is used to control the cleaning equipment on the equipment, the signal connection group 318 is used to connect the signals required by the equipment, the radiator 319 is used to dissipate heat inside the equipment, and the voltage protector 320 is used to protect the stability of the voltage inside the equipment.

[0034] Working Principle: The device uses the internal motor 312 to provide kinetic energy for the device, the pump 313 to provide the required air pressure for the device, the air duct 314 to conduct gas, the performance box 315 to ensure the stable operation of the device, the power supply 316 to provide the required electrical energy for the device, the dust cleaning controller 317 inside the performance box 315 is used to control the dust cleaning device on the device, the signal connection group 318 connects the required signals for the device, the radiator 319 dissipates heat inside the device, and the voltage protector 320 protects the stability of the internal voltage of the device;

[0035] The device displays the operating status of the device and the waste processing status through the display screen 303, and the operating button 304 controls the device. The ash cleaning furnace 2 cleans the waste generated by incineration. The collecting hopper 302 is connected to the device for incinerating garbage, and the generated waste is introduced into the internal discharge port 305 of the device to introduce the waste into the storage box 301. The dumping slope 306 facilitates the sliding transmission of the waste. The monitor 307 detects the cleaning status of the waste. The telescopic controller 308 controls the extension and retraction of the telescopic rod 309. The telescopic rod 309 controls the movement of the shovel 310. The shovel 310 cleans the stubborn waste on the bottom surface of the device. The soot blower 311 blows the internal waste to make the waste enter the storage box 301. The storage box 301 stores the collected and processed residue.

[0036] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.

Claims

1. An automatic ash cleaning device for a garbage incinerator, comprising a housing (1) and an ash cleaning device (3), characterized in that: A ash cleaning furnace (2) is provided on the top surface of the box body (1), a ash cleaning device (3) is provided inside and outside the box body (1), a material storage box (301) is provided on the side of the ash cleaning furnace (2), a collecting hopper (302) is provided on the top surface of the ash cleaning furnace (2), a display screen (303) is provided on the front of the ash cleaning furnace (2), a tilting slope (306) is provided on the bottom surface of the inner side of the ash cleaning furnace (2), a telescopic controller (308) is provided on the right side of the inner side of the ash cleaning furnace (2), a motor (312) is provided on the bottom surface of the inner side of the box body (1), a pump (313) is provided on the right side of the motor (312), and a performance box (315) is provided behind the pump (313).

2. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: The top surface of the box body (1) is welded to a ash cleaning furnace (2), the side surface of the ash cleaning furnace (2) is welded to a material storage box (301), and the top surface of the ash cleaning furnace (2) is welded to a material collecting hopper (302).

3. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: A display screen (303) is fixedly mounted on the front of the ash cleaning furnace (2), and an operating button (304) is fixedly mounted on the right side of the display screen (303).

4. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: A discharge port (305) is fixedly installed on the left side of the inner side of the ash cleaning furnace (2), a tilting slope (306) is fixedly installed on the bottom surface of the inner side of the ash cleaning furnace (2), and a monitor (307) is fixedly installed on the back surface of the inner side of the ash cleaning furnace (2).

5. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: A telescopic controller (308) is fixedly installed on the right side of the inner side of the ash cleaning furnace (2), a telescopic rod (309) is plugged and connected to the front of the telescopic controller (308), a shovel plate (310) is welded to the end of the telescopic rod (309), and a soot blower (311) is fixedly installed above the telescopic controller (308).

6. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: A motor (312) is fixedly mounted on the bottom surface of the box (1), a pump (313) is fixedly mounted on the right side of the motor (312), and an air guide pipe (314) is plugged into the top surface of the pump (313).

7. The automatic ash cleaning device for a garbage incinerator according to claim 6, characterized in that: A performance box (315) is fixedly installed behind the pump (313), and a power supply (316) is fixedly installed on the right side of the performance box (315).

8. The automatic ash cleaning device for a garbage incinerator according to claim 1, characterized in that: A dust cleaning controller (317) is fixed to the bottom surface of the performance box (315), a signal connection group (318) is fixedly installed on the right side of the dust cleaning controller (317), a heat sink (319) is fixedly installed on the right side of the signal connection group (318), and a voltage protector (320) is fixedly installed on the left side of the heat sink (319).

Citation Information

Patent Citations

  • Automatic ash removal device

    CN220205784U