Rotating disc type magnetizing equipment for neodymium-iron-boron magnet
By designing a turntable magnetizing equipment, the automatic loading, conveying, magnetizing and unloading processes of NdFeB magnets are realized, which solves the problems of low efficiency and high cost of manual operation in the existing technology, improves production efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422713849.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing magnetization process relies on manual operation, which is inefficient and costly, and does not meet the requirements of factory automation production.
A turntable magnetizing equipment for NdFeB magnets is designed, including a vibrating plate, a feeding channel, a pushing device, a magnetizing device, a unloading device and a recycling box. The loading, conveying, magnetizing and unloading processes of NdFeB magnets are realized through an automated assembly line, and automated operation is achieved using a drive mechanism and a cylinder.
The automated magnetization process of NdFeB magnets is realized, which improves production efficiency, reduces labor costs, and meets the requirements of factory automation production.
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Figure CN223321091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetizing equipment, in particular to a turntable magnetizing equipment for neodymium iron boron magnets. Background Art
[0002] The last step in the magnet production process is to magnetize the magnet. When the magnet is first produced, it does not have magnetism and must be magnetized by a magnetizer. The principle of the magnetizer is to first charge the capacitor with a DC high voltage and then discharge it through a coil with extremely low resistance. The peak value of the discharge pulse current can reach tens of thousands of amperes. This current pulse generates a strong magnetic field in the coil, which permanently magnetizes the magnet placed in the coil.
[0003] The existing magnetization process is to manually place the magnets one by one in the magnetization mold, and then place the magnetization mold into the magnetization machine for magnetization. However, manual operation is slow and costly, and does not meet the requirements of factory automation production. Utility Model Content
[0004] The purpose of this utility model is to provide a turntable magnetizing device for NdFeB magnets to address the shortcomings of the existing technology. The utility model can automatically perform the loading, conveying, magnetizing and unloading processes of NdFeB magnets without manual operation, reducing labor costs and meeting the requirements of factory automation production.
[0005] The utility model is realized by the following technical scheme: a turntable magnetizing device for NdFeB magnets, comprising a turntable, wherein a vibration disk, a feeding channel, a pushing device, a magnetizing device, a feeding device and a recovery box are sequentially arranged on the outer circumference of the turntable, the discharge port of the feeding channel is located between the pushing device and the turntable, the feed port of the feeding channel is connected to the vibration disk, three groups of carriers for placing NdFeB magnets are provided at the upper end of the turntable, the three groups of carriers are arranged in a circular array with the circle of the turntable as the center, a driving motor is provided at the bottom of the turntable, the pushing device includes a pushing cylinder, and the piston rod of the pushing cylinder is provided with a gasket.
[0006] Preferably, the magnetizing device includes a first fixed frame, the first fixed frame is provided with a lifting plate and a first driving mechanism for driving the lifting plate to move up and down along the Z axis, and a magnetizer is fixedly provided at the lower end of the lifting plate.
[0007] Preferably, the first driving mechanism is a screw linear transmission mechanism.
[0008] Preferably, the unloading device includes a second fixed frame, an L-shaped connecting plate is provided at the upper end of the second fixed frame, one end of the L-shaped connecting plate is fixedly connected to the second fixed frame, and the other end of the L-shaped connecting plate is provided with a third fixed frame, the front of the third fixed frame is provided with a lifting frame and a second driving mechanism for driving the lifting frame to move up and down along the Z axis, the lifting frame is fixedly provided with a fixed plate, the fixed plate is provided with a movable frame, the back of the fixed plate is provided with a third driving mechanism for driving the movable frame to move along the Y axis, and the lower end of the movable frame is provided with a push plate.
[0009] Preferably, the second driving mechanism and the third driving mechanism are both screw linear transmission mechanisms.
[0010] Preferably, a card slot is provided at the lower end of the movable frame, and the push plate comprises a push plate portion and a card block portion, and the card block portion of the push plate is engaged with the card slot of the movable frame.
[0011] The beneficial effects of the utility model are as follows: the NdFeB magnets are arranged from the vibration plate into the feeding channel, and then transferred to the discharge port of the feeding channel. At this time, the pushing cylinder, the NdFeB magnets at the discharge port of the feeding channel and the carrier on the turntable are located in the same straight line. The pushing cylinder pushes the NdFeB magnets into the carrier in sequence. After the carrier is filled with NdFeB magnets, the driving motor drives the turntable to rotate and rotates the carrier to the magnetizing device. The magnetizing device magnetizes the NdFeB magnets in the carrier. After the magnetization is completed, the driving motor drives the turntable to rotate and rotate the carrier to the magnetizing device. The turntable is driven to rotate again, and the carrier is rotated to the unloading device; at this time, the several NdFeB magnets in the carrier have magnetism and are attracted together to form a long strip, and the unloading device pushes the NdFeB magnets in the carrier into the recycling box, completing the entire magnetization process; three groups of carriers for placing NdFeB magnets are provided on the upper end of the turntable to improve the magnetization efficiency. The utility model can automatically perform the loading, conveying, magnetization and unloading processes of NdFeB magnets without manual operation, reducing labor costs and meeting the requirements of factory automation production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0013] Figure 2 It is a top view of the utility model.
[0014] Figure 3 It is a structural schematic diagram of the magnetizing device of the utility model.
[0015] Figure 4 It is a structural schematic diagram of the blanking device of the utility model.
[0016] Figure 5 It is a schematic cross-sectional structure diagram of the push plate and the movable frame of the utility model. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1 To the attached Figure 5 , and specific implementation methods are used to further illustrate the utility model.
[0018] like Figures 1 to 2 As shown, a turntable magnetizing device for NdFeB magnets comprises a turntable 1, the outer circumference of the turntable 1 is sequentially provided with a vibration disk 2, a feeding channel 3, a pushing device 4, a magnetizing device 5, a unloading device 6 and a recovery box 7, the discharge port of the feeding channel 3 is located between the pushing device 4 and the turntable 1, the feed port of the feeding channel 3 is connected to the vibration disk 2, the upper end of the turntable 1 is provided with three groups of carriers 8 for placing NdFeB magnets, the three groups of carriers 8 are arranged in a circular array with the circle of the turntable 1 as the center, a driving motor is provided at the bottom of the turntable 1, the pushing device 4 includes a pushing cylinder 41, and the piston rod of the pushing cylinder 41 is provided with a gasket.
[0019] In this embodiment, the NdFeB magnets are arranged from the vibration plate 2 into the feeding channel 3, and then transferred to the discharge port of the feeding channel 3. At this time, the pushing cylinder 41, the NdFeB magnets located at the discharge port of the feeding channel 3 and the carrier 8 on the turntable 1 are located in the same straight line. The pushing cylinder 41 pushes the NdFeB magnets into the carrier 8 in sequence. After the carrier 8 is filled with NdFeB magnets, the driving motor drives the turntable 1 to rotate and rotates the carrier 8 to the magnetizing device 5. The magnetizing device 5 magnetizes the NdFeB magnets in the carrier 8. After the magnetization is completed, the driving motor drives the turntable 1 to rotate. The turntable 1 is rotated again to rotate the carrier 8 to the unloading device 6; at this time, the multiple NdFeB magnets in the carrier 8 have magnetism and are adsorbed together to form a long strip, and the unloading device 6 pushes the NdFeB magnets in the carrier 8 into the recycling box 7 to complete the entire magnetization process; the upper end of the turntable 1 of the utility model is provided with three groups of carriers 8 for placing NdFeB magnets, which improves the magnetization efficiency. The utility model can automatically perform the loading, conveying, magnetization and unloading processes of NdFeB magnets without manual operation, reducing labor costs and meeting the requirements of factory automation production.
[0020] like Figure 3 As shown, in this embodiment, the magnetizing device 5 includes a first fixed frame 51, the first fixed frame 51 is provided with a lifting plate 52 and a first driving mechanism 53 for driving the lifting plate 52 to move up and down along the Z axis, and a magnetizer 54 is fixedly provided at the lower end of the lifting plate 52. The driving motor drives the turntable 1 to rotate and rotates the carrier 8 to the magnetizing device 5. The first driving mechanism 53 drives the magnetizer 54 to descend, and the magnetizer 54 covers the carrier 8 on the turntable 1. The magnetizer 54 starts to magnetize the neodymium iron boron magnet in the carrier 8.
[0021] Furthermore, in this embodiment, the first driving mechanism 53 is a screw linear transmission mechanism.
[0022] like Figure 4 As shown, in this embodiment, the unloading device 6 includes a second fixed frame 61, an L-shaped connecting plate 62 is provided at the upper end of the second fixed frame 61, one end of the L-shaped connecting plate 62 is fixedly connected to the second fixed frame 61, and the other end of the L-shaped connecting plate 62 is provided with a third fixed frame 63, and the front of the third fixed frame 63 is provided with a lifting frame 64 and a second driving mechanism 65 for driving the lifting frame 64 to move up and down along the Z axis, the lifting frame 64 is fixedly provided with a fixing plate 66, and the fixing plate 66 is fixedly provided with a fixing plate 66. The fixed plate 66 is provided with a movable frame 67, and the back of the fixed plate 66 is provided with a third driving mechanism 68 for driving the movable frame 67 to move along the Y-axis. The lower end of the movable frame 67 is provided with a push plate 69. The driving motor drives the turntable 1 to rotate, and rotates the carrier 8 to the unloading device 6. The push plate 69 moves down to the carrier 8 through the second driving mechanism 65, and then moves in the Y-axis direction through the third driving mechanism 68 to push several neodymium iron boron magnets that have been adsorbed together in the carrier 8 into the recycling box 7.
[0023] Furthermore, in this embodiment, the second driving mechanism 65 and the third driving mechanism 68 are both screw linear transmission mechanisms.
[0024] like Figure 5 As shown, in this embodiment, a card slot is provided at the lower end of the movable frame 67, and the push plate 69 includes a push plate portion 691 and a card block portion 692. The card block portion 691 of the push plate 69 is engaged with the card slot of the movable frame 67 to facilitate the disassembly of the push plate 69.
[0025] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.
Claims
1. A turntable magnetizing device for NdFeB magnets, characterized by: It includes a turntable, and the outer circumference of the turntable is sequentially provided with a vibration disk, a loading channel, a pushing device, a magnetizing device, a unloading device and a recovery box. The discharge port of the loading channel is located between the pushing device and the turntable, and the feed port of the loading channel is connected to the vibration disk. The upper end of the turntable is provided with three groups of carriers for placing neodymium iron boron magnets. The three groups of carriers are arranged in a circular array with the circle of the turntable as the center. A driving motor is provided at the bottom of the turntable. The pushing device includes a pushing cylinder, and the piston rod of the pushing cylinder is provided with a gasket.
2. The turntable magnetizing device for NdFeB magnets according to claim 1, characterized in that: The magnetizing device includes a first fixing frame provided with a lifting plate and a first driving mechanism for driving the lifting plate to move up and down along the Z axis. A magnetizer is fixedly provided at the lower end of the lifting plate.
3. The turntable magnetizing device for NdFeB magnets according to claim 2, characterized in that: The first driving mechanism is a screw linear transmission mechanism.
4. The turntable magnetizing device for NdFeB magnets according to claim 1, characterized in that: The unloading device includes a second fixed frame, an L-shaped connecting plate is provided at the upper end of the second fixed frame, one end of the L-shaped connecting plate is fixedly connected to the second fixed frame, and the other end of the L-shaped connecting plate is provided with a third fixed frame, a lifting frame and a second driving mechanism for driving the lifting frame to move up and down along the Z axis are provided on the front of the third fixed frame, a fixed plate is fixedly provided on the lifting frame, a movable frame is provided on the fixed plate, and a third driving mechanism for driving the movable frame to move along the Y axis is provided on the back of the fixed plate, and a push plate is provided at the lower end of the movable frame.
5. The turntable magnetizing device for NdFeB magnets according to claim 4, characterized in that: The second driving mechanism and the third driving mechanism are both screw linear transmission mechanisms.
6. The turntable magnetizing device for NdFeB magnets according to claim 4, characterized in that: A card slot is provided at the lower end of the movable frame, and the push plate comprises a push plate portion and a card block portion, and the card block portion of the push plate is card-engaged with the card slot of the movable frame.