4-CN crystallization kettle device
By integrating a condensate storage and filtration system into the 4-CN crystallization kettle device, the problem of high water and heat energy consumption is solved, efficient utilization of condensate and resource conservation are achieved, and green chemical production is promoted.
Patent Information
- Application Number
- CN202422657089.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the existing 4-CN crystallization kettle process, water and steam consumption are large, and high-pressure steam condensate water resources are seriously wasted, resulting in resource waste and increased costs.
A 4-CN crystallization kettle device is designed, which integrates a condensate storage device and a filtration component to collect high-pressure steam condensate and use it in the crystallization kettle after filtration. Combined with a continuous U-tube heat recovery system, the condensate temperature and utilization rate are improved.
It reduces the use of fresh water, saves heat energy consumption, realizes green chemical production, reduces resource waste, and improves the temperature utilization efficiency of condensed water.
Smart Images

Figure CN223324062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production equipment, and more specifically to a 4-CN crystallization kettle device. Background Art
[0002] The current 4-CN crystallization process primarily involves adding a mixed cyanopyridine solution to a certain proportion of deionized water, heating to dissolve the mixture, cooling the solution to crystallize, and centrifuging to obtain 4-CNpyridine. This process requires a large amount of water and steam to heat the reactor and dissolve the mixed cyanopyridine solution. Furthermore, the high-pressure steam condensate used for heating and insulation of various equipment in the workshop is directly discharged, resulting in resource waste and other issues. Utility Model Content
[0003] The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a 4-CN crystallization kettle device to solve the above deficiencies.
[0004] In order to achieve the above-mentioned purpose, the technical solution provided by the present utility model is:
[0005] The utility model discloses a 4-CN crystallization kettle device, comprising a crystallization kettle body and a condensed water storage device, wherein the output end of the condensed water storage device is connected with the crystallization kettle body through a delivery pipe, the condensed water storage device collects high-pressure steam condensed water from the workshop and adds the condensed water into the crystallization kettle body, a filter component is provided in the condensed water storage device, a storage space is reserved in the condensed water storage device below the filter component, and the filtered condensed water is collected here, a water delivery pump is provided on the outer wall of the lower end of the condensed water storage device, and the water delivery pump outputs the condensed water through a heat preservation pipe connected to the output end, and a continuous U-shaped pipe is connected to one end of the heat preservation pipe.
[0006] Preferably, a motor is installed at the upper end of the crystallization kettle body, a stirring paddle is connected to the output end of the motor, a thermometer and a feed port are provided on the crystallization kettle body on both sides of the motor, a discharge port is provided at the lower end of the crystallization kettle body, and lifting ears are also provided on both sides of the crystallization kettle body.
[0007] Preferably, a condensed water inlet is provided at the upper end of the condensed water storage device.
[0008] Preferably, the filter assembly includes a metal mesh filter layer, a quartz sand filter layer, an activated carbon filter layer and a ceramic filter layer. The metal mesh filter layer removes large particle impurities with a diameter greater than microns. The quartz sand filter layer serves as the second filter medium to remove particles with a diameter between -microns. The activated carbon filter layer is used to adsorb organic matter and some chemical substances in the water to improve water quality. The ceramic filter layer further removes particles smaller than microns.
[0009] Preferably, a backwash pipe is provided below the ceramic filter layer, and the backwash pipe is connected to a backwash pump to regularly remove accumulated impurities.
[0010] Preferably, both ends of the continuous U-shaped tube pass through the side wall of the condensate storage device, and one end of the continuous U-shaped tube is fixedly connected to the delivery pipe, and the continuous U-shaped tube is located above the filter assembly in the condensate storage device.
[0011] Preferably, a flow meter for controlling the flow of condensed water is provided on the delivery pipeline, and a water inlet valve is provided at the connection between the delivery pipeline and the body of the crystallization kettle, and the inlet of condensed water is controlled by the water inlet valve.
[0012] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects:
[0013] The utility model discloses a 4-CN crystallization kettle device, which collects high-pressure steam condensate from a workshop and adds a certain amount of condensate into the body of the crystallization kettle as required, thereby solving the water required for the crystallization process and the large amount of heat energy required for the dissolution process, and also solving the problem of waste of high-pressure steam condensate resources, thereby reducing the amount of fresh water used and contributing to the realization of the concept of green chemical production. In addition, the filtered condensate is reheated again through a continuous U-shaped tube, which can increase the temperature of the condensate entering the body of the crystallization kettle and help the condensate entering the condensate storage device to be vaporized and condensed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the overall structure diagram of the 4-CN crystallization kettle device of the utility model;
[0015] Figure 2 This is a structural diagram of the condensed water storage device of the present utility model;
[0016] Figure 3 This is a structural diagram of the continuous U-shaped tube of the present utility model.
[0017] In the figure: 1. Crystallization kettle body; 11. Motor; 12. Stirring paddle; 13. Thermometer; 14. Feed inlet; 15. Discharge outlet; 16. Lifting lug; 2. Condensate storage device; 21. Delivery pipeline; 211. Flow meter; 212. Water inlet valve; 22. Condensate inlet; 23. Filter assembly; 231. Metal mesh filter layer; 232. Quartz sand filter layer; 233. Activated carbon filter layer; 234. Ceramic filter layer; 24. Backwash pipeline; 25. Water pump; 251. Insulation pipe; 26. Continuous U-shaped pipe. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
[0020] Combine Figure 1-Figure 3 The utility model provides a 4-CN crystallization kettle device, comprising a crystallization kettle body 1 and a condensed water storage device 2. The output end of the condensed water storage device 2 is connected to the crystallization kettle body 1 through a delivery pipe 21. The condensed water storage device 2 collects the condensed water of the high-pressure steam in the workshop and adds it to the crystallization kettle body 1. This can solve the water required for the crystallization process and the large amount of heat energy required for the dissolution process, while also avoiding the problem of waste of resources.
[0021] The upper end of the condensed water storage device 2 is provided with a condensed water inlet 22. Although the condensed water is pure distilled water, it may be contaminated during the transmission process. Therefore, a filter component 23 is provided in the condensed water storage device 2. The filter component 23 performs multiple filtrations on the condensed water to remove particles and bacteria so that the condensed water can meet the needs of use. Specifically, the filter component 23 includes a metal mesh filter layer 231, a quartz sand filter layer 232, an activated carbon filter layer 233 and a ceramic filter layer 234. The condensed water passes through the metal mesh filter layer 231, the quartz sand filter layer 232, the activated carbon filter layer 233 and the ceramic filter layer 234 in sequence. 232, activated carbon filter layer 233 and ceramic filter layer 234 filter, the metal mesh filter layer 231 removes large particles of impurities with a diameter greater than 100 microns, the quartz sand filter layer 232 serves as the second layer of filter medium to remove particles with a diameter between 50-100 microns, the activated carbon filter layer 233 is used to adsorb organic matter and some chemical substances in the water to improve water quality, and the ceramic filter layer 234 further removes particles smaller than 50 microns. A backwash pipe 24 is provided below the ceramic filter layer 234 and is connected to a backwash pump to regularly remove accumulated impurities.
[0022] The condensed water storage device 2 below the filter assembly 23 has a storage space, and the filtered condensed water is collected here. A water delivery pump 25 is provided on the outer wall of the lower end of the condensed water storage device 2. The water delivery pump 25 outputs the condensed water through the insulation pipe 251 connected to the output end. At the same time, one end of the insulation pipe 251 is connected to a continuous U-shaped pipe 26. Both ends of the continuous U-shaped pipe 26 pass through the side wall of the condensed water storage device 2, and one end of the continuous U-shaped pipe 26 is fixedly connected to the delivery pipe 21. The continuous U-shaped pipe 26 is located in the filter assembly 2 inside the condensed water storage device 2. The condensed water entering the condensed water storage device 2 above the component 23 is first stored in the space above the filter component 23, and gradually passes through the filter component 23 and enters the bottom of the condensed water storage device 2. The temperature of the condensed water just entering the condensed water storage device 2 is high, and part of the condensed water will vaporize and rise again, contacting the continuous U-shaped tube 26, heating the condensed water in the continuous U-shaped tube 26, and increasing the temperature of the condensed water entering the crystallization kettle body 1. At the same time, the vaporized water vapor contacts the continuous U-shaped tube 26 with a lower temperature and can condense when it is cold.
[0023] A flow meter 211 for controlling the flow of condensed water is provided on the delivery pipeline 21 , and a water inlet valve 212 is provided at the connection between the delivery pipeline 21 and the crystallization kettle body 1 , through which the inlet of condensed water is controlled.
[0024] The crystallization kettle body 1 is a conical kettle body with an interlayer. A motor 11 is installed at the upper end of the crystallization kettle body 1. The output end of the motor 11 passes through the top of the crystallization kettle body 1 and is connected to a stirring paddle 12. A thermometer 13 and a feed port 14 are provided on the crystallization kettle body 1 on both sides of the motor 11. A discharge port 15 is provided at the lower end of the crystallization kettle body 1, and lifting ears 16 are also provided on both sides of the crystallization kettle body 1.
[0025] Working process: The condensed water is loaded into the condensed water storage device 2, filtered in sequence through the metal mesh filter layer 231, the quartz sand filter layer 232, the activated carbon filter layer 233 and the ceramic filter layer 234 to remove solid particles and pollutants in the condensed water, and stored at the bottom of the condensed water storage device 2. When the new 4-CN crystallization reactor device is needed, the water inlet valve 212 is opened first, and the water pump 25 adds a certain amount of condensed water into the crystallization reactor body 1. During the process, the condensed water is heated through the continuous U-shaped tube 26 to maintain a high temperature, and then the feed port 14 is opened to add a certain amount of mixed cyanopyridine. The motor 11 is driven to drive the stirring paddle 12 to stir, cool down and crystallize, and the thermometer 13 monitors the temperature inside the crystallization reactor body 1. The discharge port 15 is opened and the material is centrifuged.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.
Claims
1. A 4-CN crystallization kettle device, comprising a crystallization kettle body (1) and a condensed water storage device (2), characterized in that: The output end of the condensed water storage device (2) is connected to the crystallization kettle body (1) through a delivery pipe (21); a filter assembly (23) is provided in the condensed water storage device (2); a water delivery pump (25) is provided on the outer wall of the lower end of the condensed water storage device (2); the water delivery pump (25) outputs the condensed water through an insulation pipe (251) connected to the output end; and one end of the insulation pipe (251) is connected to a continuous U-shaped pipe (26).
2. The 4-CN crystallization kettle device according to claim 1, wherein: A motor (11) is installed at the upper end of the crystallization kettle body (1), and a stirring paddle (12) is connected to the output end of the motor (11). A thermometer (13) and a feed port (14) are provided on the crystallization kettle body (1) on both sides of the motor (11). A discharge port (15) is provided at the lower end of the crystallization kettle body (1), and lifting ears (16) are also provided on both sides of the crystallization kettle body (1).
3. The 4-CN crystallization kettle device according to claim 1, wherein: The upper end of the condensed water storage device (2) is provided with a condensed water inlet (22).
4. The 4-CN crystallization kettle device according to claim 1, wherein: The filter assembly (23) comprises a metal mesh filter layer (231), a quartz sand filter layer (232), an activated carbon filter layer (233) and a ceramic filter layer (234).
5. The 4-CN crystallization kettle device according to claim 4, wherein: A backwash pipe (24) is provided below the ceramic filter layer (234).
6. The 4-CN crystallization kettle device according to claim 1, wherein: Both ends of the continuous U-shaped tube (26) pass through the side wall of the condensed water storage device (2), and one end of the continuous U-shaped tube (26) is fixedly connected to the delivery pipe (21).
7. The 4-CN crystallization kettle device according to claim 1, wherein: The delivery pipe (21) is provided with a flow meter (211) for controlling the flow of condensed water, and a water inlet valve (212) is provided at the connection between the delivery pipe (21) and the crystallization kettle body (1).