Furniture plate surface defect detection device
Through the combined design of the camera component and the transmission component, the shortcomings of the furniture board surface defect detection device in rapid assembly and screening are solved, rapid disassembly and efficient screening are achieved, and the needs of large-scale detection are met.
Patent Information
- Application Number
- CN202422721420.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-08
AI Technical Summary
Existing furniture panel surface defect detection devices have deficiencies in rapid assembly and screening, and cannot meet the needs of efficient disassembly, assembly, maintenance and rapid screening.
It adopts the combined structure of camera component, transmission component 1, transmission component 2 and transmission component 3, and uses the design of fixed pins and support frame to achieve rapid fixation and stability. It combines the push block and roller structure driven by the motor for screening, thereby improving the disassembly and assembly efficiency and screening effect.
It realizes the rapid disassembly and maintenance of the furniture board surface defect detection device, improves the screening efficiency, and meets the needs of large-scale detection.
Smart Images

Figure CN223325038U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of furniture detection, and more specifically to a device for detecting surface defects of furniture panels. Background Art
[0002] Defect detection generally refers to the detection of surface defects on an object. Surface defect detection uses advanced machine vision technology to detect defects such as spots, pits, scratches, color differences, and defects on the workpiece surface. Traditional inspection methods are no longer sufficient for large-scale furniture panel surface quality inspections, so machine vision inspection technology is widely used in this field.
[0003] Patent document CN217846117U discloses a particleboard surface defect detection device comprising a frame, a conveyor mounted on the frame, and a support. The conveyor is used to move particleboards placed thereon. A camera is positioned at the top of the support, and a first light source is positioned below the support near the conveyor. This device facilitates the movement of particleboards, facilitates the identification of surface defects, and improves batch quality.
[0004] Although the device has many beneficial effects, the following problems still exist: the device lacks quick-assembly parts during use and cannot be quickly disassembled and repaired; secondly, although a conveying device is provided, after identifying defective plates, there is a lack of a rapid screening structure, and the efficiency needs to be improved, so it needs to be improved. In view of this, we propose a surface defect detection device for furniture panels. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] The purpose of the present utility model is to provide a device for detecting surface defects of furniture panels, so as to solve the problems of being unable to assemble quickly and being inconvenient in screening in the above-mentioned background technology.
[0007] 2. Technical solution
[0008] To achieve the above objectives, the present invention provides the following technical solutions:
[0009] A device for detecting surface defects of furniture panels, comprising: a camera assembly, a first transmission assembly arranged below the camera assembly, a second transmission assembly arranged on the side of the first transmission assembly, and a third transmission assembly arranged on top of the second transmission assembly;
[0010] in;
[0011] A camera assembly, the camera assembly comprising a camera bracket, a camera disposed at the bottom of the camera bracket, a fixing block inserted into the bottom of the camera bracket, and a fixing pin disposed on the top of the fixing block;
[0012] A transmission component 1, comprising a conveyor belt 1 having a size matching that of the fixed block, a support frame 1 fixed to a side of the conveyor belt 1, a control box being provided on a side of the support frame 1, and the control box being electrically connected to the camera;
[0013] A second transmission component, comprising a first discharge plate having a size matching that of the first conveyor belt, a second conveyor belt being provided at the bottom of the first discharge plate, and a second support frame being fixed to the side of the second conveyor belt;
[0014] Transmission component three, the transmission component three includes a discharge plate two with a size matching that of conveyor belt one, a motor one is hung on the side of the discharge plate two, the motor one is electrically connected to the control box, a conveyor belt three is inserted on the side of the discharge plate two, a support frame three is fixed on the side of the conveyor belt three, a motor two is hung on the bottom of the conveyor belt three, the motor two is electrically connected to the control box, a push rod is inserted on the side of the motor two, and a push block is fixed on the side of the push rod.
[0015] Preferably, a square groove matching the camera bracket is provided on the top of the fixing block, and a through groove matching the screw is provided on the side of the fixing block.
[0016] Preferably, a hole matching the fixing pin is opened on the top of the fixing block, and a plurality of the fixing pins are threadedly connected to the top of the fixing block at equal intervals. The fixing pins are made of cast copper.
[0017] Preferably, the fixed latch includes a latch shell, a pin rod is provided inside the latch shell, a limiting rod is provided in the middle of the circumferential side wall of the pin rod, a limiting plate is fixed to the lower end of the circumferential side wall of the limiting rod, and a spring is provided at the bottom of the limiting plate.
[0018] Preferably, the side of the discharge plate 1 is rotatably connected to a rotating shaft, and the top of the discharge plate 1 is embedded with a roller 1.
[0019] Preferably, a rotating disk is fixedly provided on the side of the second discharge plate, and a plurality of second rollers are embedded on the bottom of the second discharge plate.
[0020] Preferably, a plurality of rollers are embedded on the top of the second discharge plate, and the material of the rollers is aluminum alloy.
[0021] 3. Beneficial effects
[0022] Compared with the prior art, the advantages of the present invention are:
[0023] The utility model increases the fixing pin and utilizes the combination with the support frame to facilitate the quick fixation, and combines the screws to stabilize the conveyor belt, thereby achieving the purpose of quick disassembly between structures and convenient maintenance;
[0024] Secondly, the improved transmission component three is used to combine the discharge plate two with the roller to transport the plates, and the rotating disk and the motor-driven push block are used to control the lifting and lowering of the discharge plate two, so as to achieve the purpose of screening the plates after identification, so as to make the screening effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is an overall schematic diagram of a device for detecting surface defects of furniture panels according to the present invention;
[0026] Figure 2 This is a schematic diagram of the disassembly of a camera assembly of a furniture board surface defect detection device according to the present invention;
[0027] Figure 3 This is a schematic diagram of a support frame of a device for detecting surface defects of furniture panels according to the present invention;
[0028] Figure 4 This is a schematic diagram of the split transmission component of a furniture board surface defect detection device of the present invention;
[0029] Figure 5 This is a schematic diagram of three-part transmission components of a furniture board surface defect detection device according to the present invention;
[0030] Explanation of reference numerals in the figure: 100, camera assembly; 110, camera bracket; 120, camera; 130, fixing latch; 131, latch housing; 132, pin; 133, limiting rod; 134, limiting plate; 135, spring; 140, fixing block; 150, screw; 200, transmission assembly 1; 210, conveyor belt 1; 220, support frame 1; 230, control box; 300, Transmission component two; 310, discharge plate one; 320, rotating shaft; 330, roller one; 340, conveyor belt two; 350, support frame two; 400, transmission component three; 410, discharge plate two; 411, rotating disk; 412, roller two; 420, roller; 430, motor one; 440, conveyor belt three; 450, support frame three; 460, motor two; 470, push rod; 480, push block. DETAILED DESCRIPTION
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.
[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0034] A device for detecting surface defects of furniture panels, see Figures 1 to 5 , including: a camera assembly 100, a transmission assembly 1 200 arranged below the camera assembly 100, a transmission assembly 2 300 arranged on the side of the transmission assembly 1 200, and a transmission assembly 3 400 arranged on the top of the transmission assembly 2 300;
[0035] in;
[0036] The bottom of the camera bracket 110 is hung with three cameras 120 by bolts. The bottom of the camera bracket 110 is plugged with two fixing blocks 140. The top of the fixing block 140 is threadedly connected to two fixing pins 130.
[0037] The side of the conveyor belt 1 210 is plugged with a support frame 1 220 , and a control box 230 is provided on the side of the support frame 1 220 . The control box 230 is electrically connected to the camera 120 ;
[0038] A second conveyor belt 340 is provided at the bottom of the first discharge plate 310, and the side of the second conveyor belt 340 is plugged into the second support frame 350;
[0039] The side of the discharge plate 2 410 is hung and welded with the motor 1 430, and the motor 1 430 is electrically connected to the control box 230. The side of the discharge plate 2 410 is hung and matched with the conveyor belt 3 440, and the side of the conveyor belt 3 440 is plugged and matched with the support frame 3 450. The bottom of the conveyor belt 3 440 is welded and connected with the motor 2 460, and the motor 2 460 is electrically connected to the control box 230. The side of the motor 2 460 is plugged and connected with the push rod 470, and the side of the push rod 470 is welded and connected with the push block 480.
[0040] In some examples, when there is a PLC in the control box 230, when the PLC receives a switch signal, the motor 2 460 drives the push block 480 in front of the push rod 470 to push the discharge plate 2 410 to achieve the purpose of lifting and closing.
[0041] At the same time, in order to fix the fixing block 140 , specifically, a square groove matching the camera bracket 110 is opened on the top of the fixing block 140 , and a through groove matching the screw 150 is opened on the side of the fixing block 140 .
[0042] Furthermore, in order to facilitate the placement of the fixing pins 130, specifically, a hole matching the fixing pins 130 is opened on the top of the fixing block 140, and two fixing pins 130 are threadedly connected to the top of the fixing block 140 at equal intervals. The fixing pins 130 are made of cast copper.
[0043] It is worth noting that, in order to quickly disassemble and assemble the fixing block 140, specifically, the fixing latch 130 includes a latch housing 131, and a pin rod 132 is plugged into the interior of the latch housing 131. A limiting rod 133 is welded to the middle of the circumferential side wall of the pin rod 132, and a limiting plate 134 is welded to the lower end of the circumferential side wall of the limiting rod 133. A spring 135 is welded to the bottom of the limiting plate 134.
[0044] In some instances, when the pin rod 132 moves downward toward the fixed block 140, the spring 135 at the bottom of the limit plate 134 yields through the rotational engagement of the limit rod 133 and the latch housing 131, thereby achieving the effect of quickly fixing the fixed latch 130.
[0045] It is worth noting that, in order to achieve a good transmission effect, specifically, the side of the discharge plate 1 310 is rotatably connected to two shafts 320 , and the top of the discharge plate 1 310 is embedded with six arrayed rollers 1 330 .
[0046] Next, in order to assist the second discharge plate 410 in reducing wear, specifically, two rotating disks 411 are welded to the side of the second discharge plate 410 , and three second rollers 412 are coaxially connected to the bottom of the second discharge plate 410 .
[0047] Subsequently, in order to assist the second discharging plate 410 in discharging materials smoothly, specifically, three rollers 420 are embedded on the top of the second discharging plate 410, and the material of the rollers 420 is aluminum alloy.
[0048] In addition, the circuits, electronic components, and modules involved in this utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to the internal structure and method.
[0049] The device or equipment models involved in this article are as follows:
[0050] Motor 1 430: HF-KE13BW1-S100;
[0051] Motor II 460: MELSERVO-J3.
[0052] Working principle:
[0053] When the device is in operation, the camera 120 in the camera assembly 100 captures the furniture panels being transported, inspecting them for surface defects. The camera bracket 110 is assembled with a fixing block 140 and a fixing pin 130. The fixing pin 130, through the combination of a pin 132 and a stopper 133, utilizes a stopper plate 134 and a spring 135 to ensure the stability and accuracy of the camera 120. The captured image data is transmitted to the control box 230, and the conveyor belt 210 on the transport assembly 200 transports the furniture panels to the bottom of the camera assembly 100 for inspection. If the furniture board is judged to be qualified, it continues to move along the conveyor belt 1 210 through the discharge plate 2 410 to the conveyor belt 3 440, and the discharge plate 2 410 is raised and lowered by the push rod 470 and the push block 480 driven by the motor 2 460; if it is judged to be a defective product, it is guided to the conveyor belt 2 340 through the discharge plate 1 310 of the transmission component 2 300, so as to achieve the results of quick disassembly and assembly and better screening effect.
[0054] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for detecting surface defects of furniture panels, characterized in that: include: A camera assembly (100), a transmission assembly (200) disposed below the camera assembly (100), a transmission assembly (300) disposed on the side of the transmission assembly (200), and a transmission assembly (400) disposed on the top of the transmission assembly (300); in; A camera assembly (100), comprising a camera bracket (110), a camera (120) being provided at the bottom of the camera bracket (110), a fixing block (140) being inserted into the bottom of the camera bracket (110), and a fixing pin (130) being provided at the top of the fixing block (140); A transmission component (200) includes a conveyor belt (210) having a size matching that of a fixed block (140), a support frame (220) being fixedly provided on a side of the conveyor belt (210), a control box (230) being provided on a side of the support frame (220), and the control box (230) being electrically connected to the camera (120); A second transmission component (300), the second transmission component (300) includes a first discharge plate (310) having a size matching that of the first conveyor belt (210), a second conveyor belt (340) being provided at the bottom of the first discharge plate (310), and a second support frame (350) being fixedly provided on the side of the second conveyor belt (340); Transmission component three (400), the transmission component three (400) includes a discharge plate two (410) with a size matching that of conveyor belt one (210), a motor one (430) is hung on the side of the discharge plate two (410), the motor one (430) is electrically connected to the control box (230), a conveyor belt three (440) is inserted on the side of the discharge plate two (410), a support frame three (450) is fixed on the side of the conveyor belt three (440), a motor two (460) is hung on the bottom of the conveyor belt three (440), the motor two (460) is electrically connected to the control box (230), a push rod (470) is inserted on the side of the motor two (460), and a push block (480) is fixed on the side of the push rod (470).
2. The device for detecting surface defects of furniture panels according to claim 1, characterized in that: A square groove matching the camera bracket (110) is provided on the top of the fixing block (140), and a through groove matching the screw (150) is provided on the side of the fixing block (140).
3. The device for detecting surface defects of furniture panels according to claim 2, characterized in that: The top of the fixing block (140) is provided with a hole matching the fixing pin (130), and a plurality of the fixing pins (130) are threadedly connected to the top of the fixing block (140) at equal intervals. The fixing pins (130) are made of cast copper.
4. The device for detecting surface defects of furniture panels according to claim 3, characterized in that: The fixed latch (130) comprises a latch housing (131), a pin rod (132) is provided inside the latch housing (131), a limiting rod (133) is provided in the middle of the circumferential side wall of the pin rod (132), a limiting plate (134) is fixed at the lower end of the circumferential side wall of the limiting rod (133), and a spring (135) is provided at the bottom of the limiting plate (134).
5. The device for detecting surface defects of furniture panels according to claim 4, characterized in that: The side of the discharge plate 1 (310) is rotatably connected to a rotating shaft (320), and the top of the discharge plate 1 (310) is embedded with a roller 1 (330).
6. The device for detecting surface defects of furniture panels according to claim 5, characterized in that: A rotating disk (411) is fixedly provided on the side of the second discharge plate (410), and a plurality of second rollers (412) are embedded on the bottom of the second discharge plate (410).
7. The device for detecting surface defects of furniture panels according to claim 6, characterized in that: A plurality of rollers (420) are embedded on the top of the second discharge plate (410), and the material of the rollers (420) is aluminum alloy.
Citation Information
Patent Citations
Shaving board surface defect detection device
CN217846117U