Spool shaping device

By designing an I-spool shaping device and using the center and shaping module to position, rotate and push large I-spools, the problem of uneven rear steel plates during use of steel I-spools is solved, ensuring the stability and safety of the I-spools.

CN223325354UActive Publication Date: 2025-09-12WUXI WEIGUDE MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422743226.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

After long-term use, the steel plates on both sides of the existing large steel I-shaped wheels become uneven, resulting in unstable rolling and easy tipping, posing a safety hazard.

Method used

A spool shaping device is designed, which includes a bracket, a centering mechanism and a shaping mechanism. The spool is quickly shaped by positioning, rotating and pushing mechanisms using a positioning centering mechanism, a moving centering mechanism, a shaping module and a driving device.

Benefits of technology

The device can realize the rapid shaping of large spools, ensure their rolling stability, eliminate potential safety hazards, and is simple to operate and easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a spool shaping device which comprises a support, a center mechanism and a shaping mechanism. The center mechanism comprises a positioning center, a movable center mechanism and a first driving device; the movable center comprises a mounting seat and a movable center; the mounting seat is horizontally and slidably arranged on the other side of the bracket; the movable tip is horizontally and rotatably arranged on the mounting seat; a first motor is arranged on the bracket; the shaping mechanism comprises two shaping modules which are symmetrically arranged at the rear ends of the two sides of the support. The shaping module comprises a second air cylinder, a supporting base, a second motor and a correcting wheel. The end of the second cylinder is hinged to the upper portion of the rear end of the support. A piston rod of the second cylinder is hinged to the supporting base. The bottom of the supporting seat is hinged to the bottom of the bracket; the correcting wheel is rotationally arranged on the supporting seat; the second motor is used for driving the correcting wheel to rotate. According to the utility model, a large-scale spool can be quickly mounted on the center mechanism and shaped under the action of the shaping mechanism, and the spool shaping device is simple to operate and convenient to use.
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Description

Technical Field

[0001] The utility model relates to a wire taking-up device, in particular to an I-spool shaping device. Background Art

[0002] The PN series of I-spool machine-used process turnover reels are mainly used for taking up and paying out bakelite I-spool wires in the production process of optical fiber and cable; taking up and paying out wires in the production process of series lines, twisted pairs and cabling of data communication cables; suitable for taking up and paying out wires on high-speed braiding machines, high-twisting machines, extruders, and winding machines for RF cables and electric wires; the steel I-spool is mainly used for taking up and paying out products with relatively fine wire diameters and extremely high precision requirements, such as 0.07MM-0.2MM wires. It is suitable for both domestic and foreign markets, and has introduced high-speed wire-taking processes in production lines. The product quality control is precise and strict, and it is ahead of similar products in China.

[0003] At present, after long-term use, the side steel plates of the existing large steel spools are uneven, which seriously affects their rolling. During transportation, they are prone to tipping over, causing safety hazards. Utility Model Content

[0004] The purpose of the utility model is to provide a spool shaping device which can quickly shape a large spool.

[0005] In order to achieve the above-mentioned purpose of the utility model, the utility model provides a spool shaping device, comprising a bracket, a top mechanism and a shaping mechanism;

[0006] The top mechanism includes a positioning top, a moving top mechanism and a first driving device;

[0007] The positioning top is horizontally rotatably arranged on one side of the bracket;

[0008] The movable top includes a mounting seat and a movable top;

[0009] The mounting seat is horizontally slidably arranged on the other side of the bracket;

[0010] The movable top is horizontally rotatably arranged on the mounting seat and shares the same axis with the positioning top;

[0011] The first driving device is used to drive the mounting seat to move;

[0012] The bracket is provided with a first motor, and the first motor is used to drive the positioning top to rotate;

[0013] The shaping mechanism includes two shaping modules, which are symmetrically arranged at the rear ends of both sides of the bracket;

[0014] The shaping module includes a second cylinder, a support base, a second motor and a correction wheel;

[0015] The end of the second cylinder is hinged to the upper rear end of the bracket, and the piston rod of the second cylinder is hinged to the support seat;

[0016] The bottom of the support seat is hinged to the bottom of the bracket;

[0017] The correction wheel is rotatably arranged on the support seat;

[0018] The second motor is arranged on the support seat and is used to drive the correction wheel to rotate.

[0019] Preferably, the first driving device is a first cylinder.

[0020] Preferably, a support wheel is fixed to the rear bottom of the bracket at a position opposite to the correction wheel.

[0021] Preferably, side baffles are provided on both sides of the bottom of the front end of the bracket, and the distance between the two side baffles is adapted to the length of the I-shaped wheel.

[0022] Preferably, stoppers are provided on both sides of the bottom of the end portion of the bracket.

[0023] Preferably, a pushing mechanism is provided at the bottom of one side of the bracket on which the positioning tip is provided, and the pushing mechanism includes a third cylinder and a pushing plate;

[0024] The third cylinder is arranged at the bottom of one side of the bracket provided with a positioning top, and the piston rod of the third cylinder points to the other side of the bracket;

[0025] The push plate is fixed to the end of the piston rod of the third cylinder.

[0026] Preferably, a cross beam is provided on the top of the bracket, a fourth cylinder is provided on the cross beam, the piston rod of the fourth cylinder passes vertically upward through the cross beam, a supporting cross plate is horizontally fixed to the bottom of the piston rod of the fourth cylinder, and limit blocks are fixed on both sides of the bottom of the supporting cross plate.

[0027] The utility model provides a spool shaping device, which can quickly install a large spool on a top mechanism and shape the spool under the action of the shaping mechanism. The operation is simple and the use is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of a spool shaping device in this embodiment. Figure 1 ;

[0029] Figure 2 This is a schematic diagram of the structure of a spool shaping device in this embodiment. Figure 2 ;

[0030] Figure 3 This is a schematic diagram of the working status of an I-spool shaping device of this embodiment. DETAILED DESCRIPTION

[0031] The specific implementation of the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] Example

[0033] like Figure 1 and Figure 2 As shown, a spool shaping device of this embodiment includes a bracket 1, a centering mechanism and a shaping mechanism.

[0034] The centering mechanism includes a positioning centering tip 2, a movable centering mechanism, and a first drive device 3. The positioning centering tip 2 is horizontally rotatably mounted on one side of the bracket 1. The movable centering tip includes a mounting base 4 and a movable centering tip 5. The mounting base 4 is horizontally slidably mounted on the other side of the bracket 1. The movable centering tip 5 is horizontally rotatably mounted on the mounting base 4 and shares the same axis with the positioning centering tip 2. The first drive device 3 is used to drive the mounting base 4 to move. In this embodiment, the first drive device 3 is a first cylinder.

[0035] The bracket 1 is provided with a first motor 6 , and the first motor 6 is used to drive the positioning center 2 to rotate.

[0036] The shaping mechanism includes two shaping modules, which are symmetrically arranged at the rear ends of both sides of the bracket 1; the shaping module includes a second cylinder 8, a support seat 9, a second motor 10 and a correction wheel 11; the end of the second cylinder 8 is hinged to the upper rear end of the bracket 1, and the piston rod of the second cylinder 8 is hinged to the support seat 9; the bottom of the support seat 9 is hinged to the bottom of the bracket 1; the correction wheel 11 is rotatably arranged on the support seat 9; the second motor 10 is arranged on the support seat 9, and is used to drive the correction wheel 11 to rotate.

[0037] In this embodiment, a support wheel 12 is fixed to the rear bottom of the bracket 1 at a position opposite to the correction wheel 11, which plays a role of limiting support.

[0038] In this embodiment, side baffles 7 are provided on both sides of the bottom of the front end of the bracket 1 . The distance between the two side baffles 7 is adapted to the length of the spool, making it convenient to introduce the spool into the bracket 1 .

[0039] Furthermore, in this embodiment, stoppers 13 are provided on both sides of the bottom of the end of the bracket 1 to prevent the I-shaped wheel from sliding out of the bracket, thereby playing a limiting role.

[0040] In this embodiment, a pushing mechanism is provided at the bottom of one side of the bracket 1 on which the positioning tip 2 is provided, and the pushing mechanism includes a third cylinder 14 and a pushing plate 15; the third cylinder 14 is provided at the bottom of one side of the bracket 1 on which the positioning tip 2 is provided, and the piston rod of the third cylinder 14 points to the other side of the bracket 1; the pushing plate 15 is fixed to the end of the piston rod of the third cylinder 14; with such a configuration, after the shaping of the I-shaped wheel is completed, the pushing mechanism can push the I-shaped wheel off the positioning tip 2.

[0041] In this embodiment, in order to prevent the I-shaped wheel from flying out of the bracket 1 during the shaping process, a cross beam 16 is provided on the top of the bracket 1, and a fourth cylinder 17 is provided on the cross beam 16. The piston rod of the fourth cylinder 17 passes through the cross beam 16 vertically upward, and a supporting cross plate 18 is horizontally fixed to the bottom of the piston rod of the fourth cylinder 17. Limit blocks 19 are fixed on both sides of the bottom of the supporting cross plate 18; the height of the limit block 19 is adjusted by the fourth cylinder 17, and the height of the limit block 19 is limited to suit different I-shaped wheels to prevent them from flying out of the bracket 1.

[0042] like Figure 3 As shown, when the I-shaped wheel 20 is shaped, the I-shaped wheel 20 is first pushed into the bracket 1, and then the first cylinder of the mobile top mechanism is started. Since the working parts of the top mechanisms are all inclined surfaces, under the push of the first cylinder, the two ends of the I-shaped wheel 20 slide into the working parts of the positioning top 2 and the moving top 5 and are fixed by them. The first motor 6 is started, and the positioning top 2 drives the I-shaped wheel to rotate. The edge of the working wheel is corrected under the action of the correction wheel 11. After the shaping is completed, the pushing mechanism is started to push the I-shaped wheel 20 off the positioning top 2.

[0043] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all within the scope defined by the claims of this application.

Claims

1. A spool shaping device, characterized in that: Including brackets, top mechanisms and plastic mechanisms; The top mechanism includes a positioning top, a moving top mechanism and a first driving device; The positioning top is horizontally rotatably arranged on one side of the bracket; The movable top includes a mounting seat and a movable top; The mounting seat is horizontally slidably arranged on the other side of the bracket; The movable top is horizontally rotatably arranged on the mounting seat and shares the same axis with the positioning top; The first driving device is used to drive the mounting seat to move; The bracket is provided with a first motor, and the first motor is used to drive the positioning top to rotate; The shaping mechanism includes two shaping modules, which are symmetrically arranged at the rear ends of both sides of the bracket; The shaping module includes a second cylinder, a support base, a second motor and a correction wheel; The end of the second cylinder is hinged to the upper rear end of the bracket, and the piston rod of the second cylinder is hinged to the support seat; The bottom of the support seat is hinged to the bottom of the bracket; The correction wheel is rotatably arranged on the support seat; The second motor is arranged on the support seat and is used to drive the correction wheel to rotate.

2. The spool shaping device according to claim 1, characterized in that: The first driving device is a first cylinder.

3. The spool shaping device according to claim 1, characterized in that: A supporting wheel is fixed on the rear bottom of the bracket at a position facing the correction wheel.

4. The spool shaping device according to claim 1, characterized in that: Side baffles are provided on both sides of the bottom of the front end of the bracket, and the distance between the two side baffles is adapted to the length of the I-shaped wheel.

5. The spool shaping device according to claim 4, characterized in that: Stop blocks are provided on both sides of the bottom of the end portion of the bracket.

6. The spool shaping device according to claim 1, characterized in that: The bottom of one side of the bracket provided with a positioning top is provided with a pushing mechanism, and the pushing mechanism includes a third cylinder and a pushing plate; The third cylinder is arranged at the bottom of one side of the bracket provided with a positioning top, and the piston rod of the third cylinder points to the other side of the bracket; The push plate is fixed to the end of the piston rod of the third cylinder.

7. The spool shaping device according to claim 1, characterized in that: A crossbeam is provided on the top of the bracket, and a fourth cylinder is provided on the crossbeam. The piston rod of the fourth cylinder passes vertically upward through the crossbeam, and a supporting cross plate is horizontally fixed to the bottom of the piston rod of the fourth cylinder, and limited stop blocks are fixed on both sides of the bottom of the supporting cross plate.