Positioning and cutting device for processing melamine impregnated paper

By designing the clamping adjustment of the support mechanism and positioning mechanism and the electric push rod control, the problem of unstable clamping in the processing of melamine impregnated paper is solved, and the production effect of high-precision cutting and low consumption is achieved.

CN223326443UActive Publication Date: 2025-09-12LINYI XIANGRUN NEW DECORATION MATERIALS CO LTD
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Patent Information

Application Number
CN202422047984.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-09-12
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

When the clamping of existing melamine-impregnated paper processing devices is unstable, the paper may slip or deform during the cutting process, affecting the dimensional accuracy and pattern matching of the finished product, and increasing raw material consumption and production costs.

Method used

A positioning and cutting device consisting of a supporting mechanism, a positioning mechanism and a cutting mechanism was designed. Through the flexible adjustment of the clamping parts and the precise control of the electric push rod, the melamine-impregnated paper can be stably clamped and precisely positioned, ensuring cutting accuracy and efficiency.

Benefits of technology

It improves cutting accuracy, reduces defective product rate, reduces raw material consumption, and improves production efficiency and equipment convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning cutting device for processing melamine impregnated paper, which comprises a supporting mechanism, and a positioning mechanism and a cutting mechanism which are arranged at the top of the supporting mechanism, the supporting mechanism comprises a supporting table, the positioning mechanism comprises clamping pieces which are correspondingly arranged at the front side and the rear side of the top of the supporting table, the clamping pieces comprise mounting plates, and the mounting plates are arranged on the supporting table. The bottom of the mounting plate is slidably connected with the top of the supporting table, and the left side and the right side of the top of the mounting plate are rotationally connected with first rotating rods. The device has the advantage of stable clamping, and the problems that part of positioning cutting devices cannot stably clamp melamine impregnated paper, due to unstable clamping, the paper possibly slides or deforms in the cutting process, accurate cutting cannot be conducted according to the preset size and contour, the size precision and pattern matching degree of a final finished product are affected, and the cutting quality is poor are solved. Meanwhile, due to unstable clamping, a large number of workpieces can be scrapped due to overlarge position deviation, and raw material consumption and production cost are increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of melamine impregnated paper processing, in particular to a positioning and cutting device for melamine impregnated paper processing. Background Art

[0002] Melamine impregnated paper, abbreviated as MUF impregnated paper or commonly known as "melamine paper", is a special paper product for industrial use. The positioning cutting device used in the processing of melamine impregnated paper is a mechanical equipment specially designed for accurately cutting melamine impregnated paper that has been impregnated with amino resin.

[0003] Some positioning and cutting devices do not clamp melamine-impregnated paper stably enough. Due to unstable clamping, the paper may slip or deform during the cutting process, and cannot be accurately cut according to the predetermined size and contour, thereby affecting the dimensional accuracy and pattern matching of the final product. At the same time, unstable clamping may cause a large number of workpieces to be scrapped due to excessive position offset, increasing raw material consumption and production costs. Utility Model Content

[0004] The purpose of the utility model is to provide a positioning and cutting device for processing melamine-impregnated paper, which has the advantage of stable clamping and solves the problem that some positioning and cutting devices have unstable clamping of melamine-impregnated paper. Due to unstable clamping, the paper may slip or deform during the cutting process, and cannot be accurately cut according to the predetermined size and contour, thereby affecting the dimensional accuracy and pattern matching of the final product. At the same time, unstable clamping may cause a large number of workpieces to be scrapped due to excessive position deviation, thereby increasing raw material consumption and production costs.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a positioning and cutting device for processing melamine-impregnated paper, comprising a support mechanism and a positioning mechanism and a cutting mechanism arranged on top of the support mechanism, wherein the support mechanism comprises a support platform:

[0006] The camming mechanism comprises a plurality of clamping members correspondingly arranged on the front and rear sides of the top of the support platform, and the clamping member comprises a mounting plate, the bottom of the mounting plate is slidably connected to the top of the support platform, the left and right sides of the top of the mounting plate are rotatably connected to the first rotating rod, one end of the first rotating rod is rotatably connected to the clamping plate, the opposite side of the clamping plate is fitted with the front and rear sides of the impregnated paper, the other end of the first rotating rod is slidably connected to a round table push block, one side of the round table push block is fixedly connected to the second rotating rod, the second rotating rod is threadedly connected to the mounting plate, and a first spring is connected between the tops of the first rotating rods.

[0007] As a preferred positioning and cutting device for processing melamine impregnated paper of the utility model, a threaded sleeve is fixedly connected to the bottom of the mounting plate, the threaded sleeve extends to the bottom of the support platform and is slidably connected thereto, a bidirectional threaded rod is threadedly connected to the inner wall of the threaded sleeve, and one end of the bidirectional threaded rod is fixedly connected to a power motor.

[0008] As a preferred positioning and cutting device for processing melamine impregnated paper of the present invention, guide grooves are correspondingly provided on the front and rear sides of the top of the support platform, the guide grooves are slidably connected to the threaded sleeve, and the bottom of the support platform is fixedly connected to a base.

[0009] As a preferred positioning and cutting device for processing melamine impregnated paper of the present invention, the front and rear ends of the front and rear surfaces of the bidirectional threaded rod are rotatably connected with fixed plates, the fixed plates are fixedly arranged at the bottom of the support platform, and one side of the fixed plate is fixedly connected to a power motor.

[0010] As a preferred positioning and cutting device for processing melamine impregnated paper of the present invention, the inner wall of the threaded sleeve is slidably connected to a limit rod, and the limit rod is fixedly arranged on the bottom of the support platform.

[0011] As a preferred positioning and cutting device for processing melamine impregnated paper of the present invention, the cutting mechanism includes a U-shaped frame, the bottom of the U-shaped frame is fixedly connected to the front and rear sides of the support platform, the top of the U-shaped frame is fixedly connected to an electric push rod, the movable end of the electric push rod extends to the bottom of the interior of the U-shaped frame and is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a plurality of positioning seats, and the bottom of the positioning seat is fixedly connected to a cutter.

[0012] As a preferred positioning and cutting device for processing melamine impregnated paper of the present invention, sliding rods are fixedly connected to the front and rear sides of the top of the connecting plate, the top of the sliding rod extends to above the U-shaped frame and is slidably connected to it, and a second spring is movably sleeved on the surface of the sliding rod and fixedly connected between the U-shaped frame and the connecting plate.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model provides a stable platform foundation, i.e., a support table, through a support mechanism, for carrying and positioning the melamine impregnated paper to be cut. The clamping parts are respectively located on the front and rear sides of the support table, and are slidably connected to the top of the support table through a mounting plate, and can be flexibly adjusted according to the width of the impregnated paper. When the second rotating rod is rotated, the round table push block pushes the first rotating rod to move, thereby adjusting the pressure of the clamping plate on the impregnated paper. At the same time, the function of the first spring is to maintain appropriate contact pressure between the clamping plate and the impregnated paper when no external force is applied, which can ensure that the paper is effectively clamped while avoiding damage to the paper surface or resin layer due to excessive tightening. The clamping plates are attached to and clamp the front and rear sides of the impregnated paper to achieve precise positioning of the paper. The device realizes flexible positioning and moderate clamping of the impregnated paper through the above structure, which helps to improve cutting accuracy and product quality, while reducing the defective rate caused by paper movement or deformation.

[0015] 2. When the electric push rod receives the instruction, the utility model will drive the connecting plate to move up and down, thereby driving all the cutters to move synchronously, so as to achieve precise cutting of the melamine impregnated paper placed on the support table. The entire cutting process can be automated through the precise control of the electric push rod, which not only improves the cutting efficiency, but also because the installation position and cutting depth of the cutter are adjustable, the impregnated paper can be cut in a diversified and high-precision manner according to different needs. At the same time, this structural design is also conducive to the maintenance and replacement of the cutter, thereby improving the overall convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a cross-sectional view of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the support mechanism of the utility model;

[0019] Figure 4 This is a structural diagram of the positioning mechanism of the utility model;

[0020] Figure 5 This is a schematic structural diagram of the clamping member of the utility model;

[0021] Figure 6 It is a structural diagram of the cutting mechanism of the utility model.

[0022] In the figure: 1. Support mechanism; 101. Support platform; 102. Guide groove; 103. Base; 2. Positioning mechanism; 201. Bidirectional threaded rod; 202. Fixing plate; 203. Power motor; 204. Threaded sleeve; 205. Limit rod; 206. Clamping member; 207. Mounting plate; 208. First rotating rod; 209. Clamping plate; 210. Round table push block; 211. Second rotating rod; 212. First spring; 3. Cutting mechanism; 301. U-shaped frame; 302. Electric push rod; 303. Connecting plate; 304. Positioning seat; 305. Cutter; 306. Sliding rod; 307. Second spring. DETAILED DESCRIPTION

[0023] See also Figures 1-6 A positioning and cutting device for processing melamine impregnated paper includes a supporting mechanism 1 and a positioning mechanism 2 and a cutting mechanism 3 arranged on the top thereof. The supporting mechanism 1 includes a supporting platform 101:

[0024] Furthermore, the positioning mechanism 2 includes a clamping member 206 correspondingly arranged on the front and rear sides of the top of the support platform 101, and the clamping member 206 includes a mounting plate 207, and the bottom of the mounting plate 207 is slidingly connected to the top of the support platform 101, and the left and right sides of the top of the mounting plate 207 are rotatably connected to the first rotating rod 208, and one end of the first rotating rod 208 is rotatably connected to the clamping plate 209, and the opposite side of the clamping plate 209 is in contact with the front and rear sides of the impregnated paper, and the other end of the first rotating rod 208 is slidably connected to the round table push block 210, and one side of the round table push block 210 is fixedly connected to the second rotating rod 211, and the second rotating rod 211 is threadedly connected to the mounting plate 207, and a first spring 212 is connected between the top of the first rotating rod 208.

[0025] The support mechanism 1 provides a stable platform foundation, namely the support table 101, which is used to carry and position the melamine impregnated paper to be cut. The clamping members 206 are respectively located on the front and rear sides of the support table 101, and are slidably connected to the top of the support table 101 through the mounting plate 207. They can be flexibly adjusted according to the width of the impregnated paper. When the second rotating rod 211 is rotated, the round table push block 210 will push the first rotating rod 208 to move, thereby adjusting the pressure of the clamping plate 209 on the impregnated paper. At the same time, the function of the first spring 212 is to maintain appropriate contact pressure between the clamping plate 209 and the impregnated paper when no external force is applied, which can ensure that the paper is effectively clamped and avoid damage to the paper surface or resin layer by excessive tightening. The front and rear sides of the impregnated paper are adhered and clamped by the clamping plate 209 to achieve precise positioning of the paper. The device realizes flexible positioning and moderate clamping of the impregnated paper through the above structure, which helps to improve cutting accuracy and product quality, and reduces the defective rate caused by paper movement or deformation.

[0026] Furthermore, a threaded sleeve 204 is fixedly connected to the bottom of the mounting plate 207, and the threaded sleeve 204 extends to the bottom of the support platform 101 and is slidably connected thereto. The inner wall of the threaded sleeve 204 is threadedly connected to a bidirectional threaded rod 201, and one end of the bidirectional threaded rod 201 is fixedly connected to a power motor 203.

[0027] When the power motor 203 is started, the positions of the two clamping members 206 can be synchronously adjusted by rotating the bidirectional threaded rod 201 to adapt to melamine-impregnated paper of different widths. The power motor 203 is used to drive the clamping members 206 to achieve rapid and precise adjustment of the spacing between the clamping members 206, greatly improving production efficiency and positioning accuracy. It is particularly suitable for batch production of melamine-impregnated paper cutting operations. At the same time, the electric control method is also more convenient for docking with the automation control system of the entire production line.

[0028] Furthermore, guide grooves 102 are correspondingly opened on the front and rear sides of the top of the support platform 101 , and the guide grooves 102 are slidably connected to the threaded sleeve 204 . The bottom of the support platform 101 is fixedly connected to the base 103 .

[0029] The threaded sleeve 204 will slide along the guide groove 102 during the movement. This design further improves the stability and accuracy of the movement of the mounting plate 207 and the clamping member 206, ensuring that there will be no shaking or deviation during the entire adjustment and positioning process, effectively ensuring the accurate positioning of the melamine impregnated paper. The base 103 serves as the basic support of the entire device. On the one hand, it bears the weight of the entire positioning and cutting device. On the other hand, it also transmits the force generated during the cutting process to the ground, ensuring the stability of the device during operation, reducing the adverse effects of vibration, and thus improving cutting quality and production safety.

[0030] Furthermore, the front and rear ends of the bidirectional threaded rod 201 are rotatably connected to fixed plates 202 , which are fixedly arranged at the bottom of the support platform 101 , and one side of the fixed plate 202 is fixedly connected to a power motor 203 .

[0031] The fixing plate 202 is fixedly arranged at the bottom of the support platform 101. The purpose of doing so is to provide a stable rotation fulcrum for the bidirectional threaded rod 201 to ensure its stability during rotation. At the same time, it also limits the radial displacement of the bidirectional threaded rod 201, ensuring that the bidirectional threaded rod 201 can only perform rotational motion, thereby effectively converting it into a linear reciprocating motion of the mounting plate 207.

[0032] Furthermore, the inner wall of the threaded sleeve 204 is slidably connected to a limiting rod 205 , and the limiting rod 205 is fixedly disposed at the bottom of the support platform 101 .

[0033] The inner wall of the threaded sleeve 204 is also slidably connected to a limit rod 205, which is fixedly arranged at the bottom of the support platform 101. The main function of this limit rod 205 is to provide a limit guide for the moving range of the mounting plate 207, preventing the threaded sleeve 204 and the mounting plate 207 from deviating from the correct trajectory when following the rotation and movement of the bidirectional threaded rod 201, ensuring that the clamping member 206 can move back and forth accurately and smoothly within the set range to adapt to melamine impregnated paper of different widths.

[0034] Furthermore, the cutting mechanism 3 includes a U-shaped frame 301, the bottom of the U-shaped frame 301 is fixedly connected to the front and rear sides of the support platform 101, the top of the U-shaped frame 301 is fixedly connected to an electric push rod 302, the movable end of the electric push rod 302 extends to the bottom of the U-shaped frame 301 and is fixedly connected to a connecting plate 303, the bottom of the connecting plate 303 is fixedly connected to a plurality of positioning seats 304, and the bottom of the positioning seat 304 is fixedly connected to a cutter 305.

[0035] When the electric push rod 302 receives the command, it will drive the connecting plate 303 to move up and down, thereby driving all the cutters 305 to move synchronously, so as to achieve precise cutting of the melamine impregnated paper placed on the support table 101. The entire cutting process can be automated through the precise control of the electric push rod 302, which not only improves the cutting efficiency, but also because the installation position and cutting depth of the cutter 305 are adjustable, the impregnated paper can be cut in a diversified and high-precision manner according to different needs. At the same time, this structural design is also conducive to the maintenance and replacement of the cutter 305, thereby improving the overall convenience of the equipment.

[0036] Furthermore, a sliding rod 306 is fixedly connected to the front and rear sides of the top of the connecting plate 303. The top of the sliding rod 306 extends above the U-shaped frame 301 and is slidably connected to it. A second spring 307 is movably sleeved on the surface of the sliding rod 306 and is fixedly connected between the U-shaped frame 301 and the connecting plate 303.

[0037] Driven by the electric push rod 302, the connecting plate 303 can drive the slide bar 306 to rise or fall smoothly and stably, ensuring the vertical and stable movement of the cutter 305 during the cutting process, preventing shaking or tilting during the cutting process. After the cutter 305 completes the cutting, the rebound force of the second spring 307 helps the connecting plate 303 to reset smoothly. At the same time, it can also absorb part of the impact force generated by the material cutting, thereby reducing the operating noise of the equipment, extending the service life of the equipment, and further ensuring the stability and accuracy of the cutting process.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A positioning and cutting device for processing melamine impregnated paper, comprising a supporting mechanism (1) and a positioning mechanism (2) and a cutting mechanism (3) arranged on the top of the supporting mechanism (1), wherein the supporting mechanism (1) comprises a supporting platform (101), and is characterized in that: The positioning mechanism (2) includes a clamping member (206) correspondingly arranged on the front and rear sides of the top of the support platform (101), the clamping member (206) includes a mounting plate (207), the bottom of the mounting plate (207) is slidably connected to the top of the support platform (101), the left and right sides of the top of the mounting plate (207) are rotatably connected to a first rotating rod (208), one end of the first rotating rod (208) is rotatably connected to a clamping plate (209), the opposite side of the clamping plate (209) is in contact with the front and rear sides of the impregnated paper, the other end of the first rotating rod (208) is slidably connected to a round table push block (210), one side of the round table push block (210) is fixedly connected to a second rotating rod (211), the second rotating rod (211) is threadedly connected to the mounting plate (207), and the top of the first rotating rod (208) is connected to a first spring (212).

2. The positioning and cutting device for processing melamine impregnated paper according to claim 1, characterized in that: A threaded sleeve (204) is fixedly connected to the bottom of the mounting plate (207), and the threaded sleeve (204) extends to the bottom of the support platform (101) and is slidably connected thereto. The inner wall of the threaded sleeve (204) is threadedly connected to a bidirectional threaded rod (201), and one end of the bidirectional threaded rod (201) is fixedly connected to a power motor (203).

3. The positioning and cutting device for processing melamine impregnated paper according to claim 2, characterized in that: The top of the support platform (101) is provided with guide grooves (102) on both sides thereof, and the guide grooves (102) are slidably connected to the threaded sleeve (204). The bottom of the support platform (101) is fixedly connected to a base (103).

4. The positioning and cutting device for processing melamine impregnated paper according to claim 2, characterized in that: The front and rear ends of the front and rear surfaces of the bidirectional threaded rod (201) are rotatably connected to a fixing plate (202), the fixing plate (202) is fixedly arranged at the bottom of the support platform (101), and one side of the fixing plate (202) is fixedly connected to a power motor (203).

5. The positioning and cutting device for processing melamine impregnated paper according to claim 2, characterized in that: The inner wall of the threaded sleeve (204) is slidably connected to a limiting rod (205), and the limiting rod (205) is fixedly arranged at the bottom of the support platform (101).

6. The positioning and cutting device for processing melamine impregnated paper according to claim 1, characterized in that: The cutting mechanism (3) comprises a U-shaped frame (301), the bottom of the U-shaped frame (301) is fixedly connected to the front and rear sides of the support platform (101), the top of the U-shaped frame (301) is fixedly connected to an electric push rod (302), the movable end of the electric push rod (302) extends to the lower part of the U-shaped frame (301) and is fixedly connected to a connecting plate (303), the bottom of the connecting plate (303) is fixedly connected to a plurality of positioning seats (304), and the bottom of the positioning seat (304) is fixedly connected to a cutter (305).

7. The positioning and cutting device for processing melamine impregnated paper according to claim 6, characterized in that: The front and rear sides of the top of the connecting plate (303) are fixedly connected with sliding rods (306), the top of the sliding rod (306) extends above the U-shaped frame (301) and is slidably connected thereto, and the surface of the sliding rod (306) is movably sleeved with a second spring (307) fixedly connected between the U-shaped frame (301) and the connecting plate (303).