Mortar leakage prevention structure of prefabricated steel pedestal bottom die

The combined structure of panels, supports and elastic parts solved the problem of slurry leakage after the prefabricated steel pedestal bottom formwork and side formwork were combined, achieving a tight fit and improving the T-beam casting quality and construction efficiency.

CN223326619UActive Publication Date: 2025-09-12ROAD & BRIDGE INT CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421753766.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-09-12
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing prefabricated steel pedestal bottom formwork and side formwork are prone to leakage after being combined. The existing method is cumbersome and costly to operate, affecting construction progress and quality.

Method used

The panel is extended beyond the side edge of the pedestal, the support forms a groove, and the elastic member fills the gap, so that the side formwork and the prefabricated steel pedestal bottom formwork can be closely fitted to prevent leakage.

Benefits of technology

It effectively prevents leakage, improves the quality of T-beam casting, reduces construction costs, improves construction efficiency, and the elastic parts can be reused to save time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223326619U_ABST
    Figure CN223326619U_ABST
Patent Text Reader

Abstract

The utility model provides a prefabricated steel pedestal bottom die slurry leakage prevention structure. The prefabricated steel pedestal bottom die slurry leakage prevention structure comprises a pedestal, a panel, a supporting piece and an elastic piece. The panel is arranged at the top of the pedestal, and the side edge of the panel exceeds the side edge of the pedestal in the first direction; the supporting piece is arranged on the side edge of the pedestal and comprises a groove with an outward opening, or the supporting piece and the part, exceeding the side edge of the pedestal, of the panel form a groove with an outward opening, the groove is filled with one part of the elastic piece in the first direction, and the other part of the elastic piece is located outside the groove; the length of the elastic piece is equal to that of the groove in the second direction, so that when the prefabricated steel pedestal bottom die and the side die plate are assembled, the side die plate extrudes the elastic piece, the gap between the side die plate and the prefabricated steel pedestal bottom die can be completely filled with the elastic piece, and therefore the side die plate and the prefabricated steel pedestal bottom die are tightly attached. And therefore, the problem of slurry leakage during concrete pouring after the prefabricated steel pedestal bottom die and the side template are assembled is prevented, and the pouring quality of the T-shaped beam is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of bridge construction, and in particular to a prefabricated steel pedestal bottom formwork anti-leakage slurry structure. Background Art

[0002] In the prior art, after the prefabricated steel pedestal bottom formwork and the side formwork are closed, the problem of slurry leakage between the formworks is usually solved by manually filling with foam glue or sticking double-sided tape. However, this method cannot solve the problem of slurry leakage very well, and the operation process is also relatively cumbersome. The sticking is prone to wrinkles, the formed beams and slabs are not smooth, and the double-sided tape or foam glue cannot be reused. After each pouring, the double-sided tape or foam glue needs to be removed and re-sticked or filled before the next pouring, which is labor-intensive, affects the construction progress, and increases the construction cost. Utility Model Content

[0003] In view of the shortcomings of the existing methods, this application proposes a prefabricated steel pedestal bottom mold anti-leakage structure to solve the technical problem of leakage between the templates after the prefabricated steel pedestal bottom mold and the side template are combined in the related technology.

[0004] The present application provides a prefabricated steel pedestal bottom formwork anti-slurry leakage structure, comprising:

[0005] pedestal;

[0006] A panel is disposed on the top of the base, and along a first direction, a side edge of the panel exceeds at least a portion of a side edge of the base;

[0007] a support member disposed on a side of the pedestal, comprising a groove opening outward, or forming a groove opening outward together with a portion of the panel extending beyond the side of the pedestal, wherein the groove extends along a second direction perpendicular to the first direction;

[0008] The elastic member has a portion filled in the groove along the first direction and another portion located outside the groove; and has the same length as the groove along the second direction.

[0009] Optionally, along the first direction, the support member is away from the side of the base and is flush with the side of the panel.

[0010] Optionally, a dimension of the elastic member along the first direction is greater than a depth of the groove.

[0011] Optionally, the support comprises a steel member.

[0012] Optionally, the anti-leakage structure of the prefabricated steel pedestal bottom formwork includes at least one of the following:

[0013] The side of the panel exceeds the side of the entire base;

[0014] The prefabricated steel pedestal bottom mold anti-leakage slurry structure also includes ear seats arranged on both sides of the bottom of the pedestal.

[0015] Optionally, the pedestal includes a first component and a second component; the second component is arranged on the top of the first component and the first component extends along the first direction; the support member includes a first channel steel, and the second component and the support member both extend along the second direction; along the first direction, the support member is arranged on the outside of the second component, and the opening of the first channel steel faces outward.

[0016] Optionally, the panel is located on the top of the second component; the top of the first channel steel is in contact with the bottom of the panel.

[0017] Optionally, along the first direction, the panel extends beyond the side of the second component, and the side of the first component extends beyond the side of the second component; along the first direction, the side of the panel is flush with the side of the first component.

[0018] Optionally, the second component includes two second channel steels; the openings of the two second channel steels are relatively facing inward.

[0019] Optionally, the anti-leakage structure of the prefabricated steel pedestal bottom formwork includes at least one of the following:

[0020] Along the second direction, the end heads are arranged at both ends of the pedestal;

[0021] The prefabricated steel pedestal bottom mold anti-leakage slurry structure also includes a leveling steel box, and the leveling steel box is arranged on one side of the end head.

[0022] The beneficial technical effects brought about by the technical solutions provided in the embodiments of the present application include:

[0023] In an embodiment of the present application, a panel is arranged on the top of the pedestal, and the side of the panel extends beyond the side of the pedestal along a first direction perpendicular to the longitudinal direction of the pedestal; a support member is arranged on the side of the pedestal, and forms a groove with the portion of the panel extending beyond the side of the pedestal, and an elastic member is arranged in the groove, so that when the prefabricated steel pedestal bottom mold and the side mold are combined, the side mold squeezes the elastic member so that the elastic member can completely fill the gap between the side mold and the prefabricated steel pedestal bottom mold, thereby achieving a close fit between the side mold and the prefabricated steel pedestal bottom mold, thereby preventing leakage of concrete during concrete pouring after the prefabricated steel pedestal bottom mold and the side mold are combined, thereby improving the pouring quality of the T-beam.

[0024] Additional aspects and advantages of the present application will be given in part in the following description, which will become apparent from the following description, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0026] Figure 1 A schematic diagram of a front view of a prefabricated steel pedestal bottom formwork anti-leakage slurry structure provided in an embodiment of the present application;

[0027] Figure 2 A schematic top view of a prefabricated steel pedestal bottom formwork anti-leakage structure provided in an embodiment of the present application;

[0028] Figure 3 for Figure 2 Schematic diagram of the cross section along AA;

[0029] Figure 4 for Figure 2 Schematic cross-section along the middle BB;

[0030] Figure 5 A cross-sectional schematic diagram of another prefabricated steel pedestal bottom mold anti-leakage structure provided in an embodiment of the present application.

[0031] Reference numerals:

[0032] 11- pedestal; 111- first member of the pedestal; 112- second member of the pedestal; 12- panel; 13- support member; 14- elastic member; 15- ear seat; 16- end; 17- leveling steel box;

[0033] a-first direction; b-second direction. DETAILED DESCRIPTION

[0034] The following describes the embodiments of the present application in conjunction with the accompanying drawings. It should be understood that the embodiments described below in conjunction with the accompanying drawings are exemplary descriptions for explaining the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions of the embodiments of the present application.

[0035] Those skilled in the art will understand that, unless otherwise stated, the terms "said" and "the" used herein may also include plural forms. It should be further understood that the term "including" used in the specification of this application refers to the presence of the described features, integers, steps, operations, elements and / or components, but does not exclude the implementation of other features, information, data, steps, operations, elements, components and / or combinations thereof supported by the technical field. The term "and / or" used herein refers to at least one of the items defined by the term, for example, "A and / or B" can be implemented as "A", or as "B", or as "A and B".

[0036] In order to make the objectives, technical solutions and advantages of this application clearer, the implementation methods of this application will be further described in detail below with reference to the accompanying drawings.

[0037] In the prior art, after the prefabricated steel pedestal bottom formwork and the side formwork are closed, the problem of slurry leakage between the formworks is usually solved by manually filling with foam glue or sticking double-sided tape. However, this method cannot solve the problem of slurry leakage very well, and the operation process is also relatively cumbersome. The sticking is prone to wrinkles, the formed beams and slabs are not smooth, and the double-sided tape or foam glue cannot be reused. After each pouring, the double-sided tape or foam glue needs to be removed and re-sticked or filled before the next pouring, which is labor-intensive, affects the construction progress, and increases the construction cost.

[0038] The following is a detailed description of the technical solution of the present application and how the technical solution of the present application solves the above-mentioned technical problems with specific embodiments. It should be noted that the following embodiments can refer to, draw on, or combine with each other, and the same terms, similar features, and similar implementation steps in different embodiments will not be repeated.

[0039] The embodiment of the present application provides a prefabricated steel pedestal bottom mold anti-leakage slurry structure, such as Figure 1-5 As shown, the prefabricated steel pedestal bottom formwork anti-leakage structure includes: a pedestal 11, a panel 12, a support member 13, and an elastic member 14.

[0040] The panel 12 is disposed on the top of the base 11 , and along the first direction a, the side of the panel 12 extends beyond at least a portion of the side of the base 11 .

[0041] The support member 13 is arranged on the side of the base 11 and includes an outward-opening groove, or forms an outward-opening groove with the portion of the panel 12 extending beyond the side of the base 11. The groove extends along the second direction b, and the second direction b is perpendicular to the first direction a.

[0042] The elastic member 14 has a portion filling the groove and another portion outside the groove along the first direction a; and has the same length as the groove along the second direction b.

[0043] In an embodiment of the present application, a panel 12 is arranged on the top of the pedestal 11, and along a first direction a perpendicular to the longitudinal direction of the pedestal 11, the side of the panel 12 extends beyond the side of the pedestal 11; the support member 13 is arranged on the side of the pedestal 11, and forms a groove with the portion of the panel 12 extending beyond the side of the pedestal 11, and the elastic member 14 is arranged in the groove, so that when the prefabricated steel pedestal bottom mold and the side mold are combined, the side mold squeezes the elastic member 14, so that the elastic member 14 can completely fill the gap between the side mold and the prefabricated steel pedestal bottom mold, thereby achieving a close fit between the side mold and the prefabricated steel pedestal bottom mold, thereby preventing the problem of leakage of slurry during concrete pouring after the prefabricated steel pedestal bottom mold and the side mold are combined, thereby improving the casting quality of the T-beam.

[0044] It should be noted that in this application, the second direction b refers to the longitudinal direction of the pedestal 11, and the first direction a refers to the transverse direction of the pedestal 11. The prefabricated steel pedestal bottom formwork anti-leakage structure is that the prefabricated steel pedestal bottom membrane serves as the bottom formwork for T-beam casting.

[0045] Optionally, in one embodiment of the present application, Figure 4-5 As shown, along the first direction a, the support member 13 is away from the side of the base 11 and is flush with the side of the panel 12.

[0046] In the embodiment of the present application, along the first direction a, the side formwork is arranged on the side of the pedestal 11 and connected to the side of the panel 12, and the support member 13 is arranged away from the side of the pedestal 11 and flush with the side of the panel 12, so as to avoid the side of the support member 13 exceeding the side of the panel 12, resulting in a gap between the panel 12 and the side formwork, resulting in the prefabricated steel pedestal bottom formwork and the side formwork being unable to fit tightly, affecting the quality of T-beam casting; in addition, the support member 13 is arranged away from the side of the pedestal 11 and flush with the side of the panel 12, that is, the side of the groove is flush, so that when the side formwork is combined with the prefabricated steel pedestal bottom formwork, the side formwork squeezes the elastic member 14 in the groove, and the side formwork is tightly fitted with the side of the support member 13 and the side of the panel 12, so that the elastic member 14 can completely fill the gap between the side formwork and the prefabricated steel pedestal bottom formwork, thereby avoiding the problem of leakage of slurry during concrete pouring after the prefabricated steel pedestal bottom formwork and the side formwork are combined, thereby improving the casting quality of the T-beam.

[0047] Moreover, if the side of the panel 12 exceeds the side of the support member 13 along the first direction a, when the side template is in contact with the side of the panel 12, there will be a gap between the side of the support member 13 and the side template, which may easily cause the elastic member 14 to leak out of the gap between the side template and the support member 13, affecting the sealing effect. Therefore, in this application, the side of the support member 13 away from the base 11 is set to be flush with the side of the panel 12.

[0048] Optionally, in one embodiment of the present application, Figure 4-5 As shown, the dimension of the elastic member 14 along the first direction a is greater than the depth of the groove.

[0049] In an embodiment of the present application, the dimension of the elastic member 14 along the first direction a is set to be greater than the depth of the groove, so that when the side formwork is molded with the prefabricated steel pedestal bottom formwork, the side formwork squeezes the portion of the elastic member 14 that exceeds the groove, causing the elastic member 14 to deform and fill the gap between the side formwork and the prefabricated steel pedestal bottom formwork, so that the side formwork and the prefabricated steel pedestal bottom formwork are tightly fitted, thereby avoiding the problem of leakage of concrete during concrete pouring after the side formwork and the prefabricated steel pedestal bottom formwork are molded together, thereby improving the casting quality of the T-beam.

[0050] Optionally, in the embodiment of the present application, the elastic member 14 includes a rubber strip, etc. The elastic member 14 is located in the groove, and does not need to be assembled or replaced before and after each pouring. It only needs to be replaced when the elastic member 14 is severely worn, thereby saving construction time and improving construction efficiency.

[0051] Optionally, in one embodiment of the present application, Figure 5 As shown, the support 13 comprises a steel member.

[0052] In the embodiment of the present application, the steel member comprises a steel strip, which is arranged along the side of the base 11 in the first direction a and can be connected to the base 11 by welding or other means. The steel strip and the portion of the panel 12 that extends beyond the side of the base 11 form a groove for accommodating the elastic member 14. The support member 13 is a steel member, which has a simple structure and is easy to operate.

[0053] Optionally, in one embodiment of the present application, Figure 5 As shown, the side of the panel 12 exceeds the side of the entire base 11.

[0054] The anti-leakage slurry structure of the prefabricated steel pedestal bottom mold further includes ear seats 15 arranged on both sides of the bottom of the pedestal 11.

[0055] In an embodiment of the present application, the side edges of the panel 12 extend beyond the side edges of the entire pedestal 11, and ear seats 15 are provided on both sides of the bottom of the pedestal 11. One end of the side formwork is connected to the ear seat 15. Along the first direction a, the side edges of the ear seat 15 close to the pedestal 11 are flush with the side edges of the panel 12, so that when the side formwork is closed with the prefabricated steel pedestal bottom formwork, the side edges of the panel 12 and the side edges of the ear seat 15 are tightly fitted with the side formwork, thereby preventing the side formwork from tilting and improving the casting quality of the T-beam.

[0056] Optionally, in one embodiment of the present application, Figure 4 As shown, the pedestal 11 includes a first component 111 and a second component 112; the second component 112 is arranged on the top of the first component 111, and the first component 111 extends along the first direction a; the support member 13 includes a first channel steel, and the second component 112 and the support member 13 both extend along the second direction b; along the first direction a, the support member 13 is arranged on the outside of the second component 112, and the opening of the first channel steel faces outward.

[0057] In an embodiment of the present application, the second component 112 is arranged on the top of the first component 111, the support member 13 is arranged on the outside of the second component 112 and connected to the side of the outside of the second component 112. The support member 13 can be a first channel steel, and the opening of the first channel steel is facing the side away from the second component 112. The elastic member 14 is arranged in the first channel steel, so that the elastic member 14 only needs to be installed in the first channel steel, and there is no need to repeatedly stick double-sided tape or fill foam glue, which saves time and effort.

[0058] Optionally, in one embodiment of the present application, Figure 4 As shown, the panel 12 is located on the top of the second member 112 ; the top of the first channel steel is in contact with the bottom of the panel 12 .

[0059] In the embodiment of the present application, the panel 12 is arranged at the top of the second component 112, and the top of the first channel steel serving as the support member 13 is fitted with the bottom of the panel 12, so that there is no gap between the bottom of the panel 12 and the top of the first channel steel, thereby avoiding that when the side formwork squeezes the elastic member 14, the elastic member 14 is filled in the gap between the bottom of the panel 12 and the top of the first channel steel; thereby, the squeezed elastic member 14 can be completely filled in the gap between the side formwork and the bottom formwork of the prefabricated steel pedestal, so that the side formwork and the bottom formwork of the prefabricated steel pedestal are tightly fitted, avoiding the problem of leakage, thereby improving the casting quality.

[0060] Optionally, in one embodiment of the present application, Figure 4 As shown, along the first direction a, the panel 12 exceeds the side of the second component 112, and the side of the first component 111 exceeds the side of the second component 112; along the first direction a, the side of the panel 12 is flush with the side of the first component 111.

[0061] In the embodiment of the present application, the panel 12 extends beyond the side of the second component 112, and the first channel steel serving as the support member 13 is arranged on the side of the second component 112, and the side of the first channel steel is flush with the side of the panel 12; the side of the first component 111 extends beyond the side of the second component 112, and the side of the panel 12 is flush with the side of the second component 111, so that when the side formwork is closed with the prefabricated steel pedestal bottom formwork, the side formwork is in contact with the side of the panel 12, the side of the first channel steel, and the side of the first component 111, thereby avoiding the side formwork being tilted due to fewer contact points when the side formwork only fits with the side of the panel 12, thereby affecting the casting quality.

[0062] Optionally, in one embodiment of the present application, Figure 4 As shown, the second component 112 includes two second channel steels; the openings of the two second channel steels are relatively facing inward.

[0063] In the embodiment of the present application, the second member 112 comprises two second channel steels, the openings of which are arranged opposite each other. The support member 13 is disposed on one side of the second channel steel, with the opening of the second channel steel facing away from the support member 13 and oriented in the opposite direction to the opening of the first channel steel. By selecting different types of channel steel, the height of the second member 112 can be adjusted, thereby adjusting the thickness of the prefabricated steel pedestal base mold. Furthermore, by selecting channel steel as the second member, the structure is simplified.

[0064] Optionally, the first component 111 may be made of I-beam, which can reduce the weight of the prefabricated steel pedestal bottom mold.

[0065] Optionally, in one embodiment of the present application, Figure 1-3 As shown, along the second direction b, the end heads 16 are disposed at both ends of the base 11 .

[0066] The anti-leakage slurry structure of the prefabricated steel pedestal bottom mold also includes a leveling steel box 17, which is arranged on one side of the end head 16.

[0067] In the embodiment of the present application, end heads 16 are provided at both ends of the pedestal 11 , and a leveling steel box 17 is provided on one side of the end heads 16 . The leveling steel box 17 is used to adjust the flatness of the surface of the pedestal 11 .

[0068] By applying the embodiments of the present application, at least the following beneficial effects can be achieved:

[0069] In an embodiment of the present application, a panel 12 is arranged on the top of the pedestal 11, and along a first direction a perpendicular to the longitudinal direction of the pedestal 11, the side of the panel 12 extends beyond the side of the pedestal 11; the support member 13 is arranged on the side of the pedestal 11, and forms a groove with the portion of the panel 12 extending beyond the side of the pedestal 11, and the elastic member 14 is arranged in the groove, so that when the prefabricated steel pedestal bottom mold and the side mold are combined, the side mold squeezes the elastic member 14, so that the elastic member 14 can completely fill the gap between the side mold and the prefabricated steel pedestal bottom mold, thereby achieving a close fit between the side mold and the prefabricated steel pedestal bottom mold, thereby preventing the problem of leakage of slurry during concrete pouring after the prefabricated steel pedestal bottom mold and the side mold are combined, thereby improving the casting quality of the T-beam.

[0070] In the description of the present application, the directions or positional relationships indicated by words such as "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", and "outside" are based on the exemplary directions or positional relationships shown in the accompanying drawings. They are for the convenience of describing or simplifying the description of the embodiments of the present application, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present application.

[0071] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. Throughout this application, unless otherwise specified, "plurality" means two or more.

[0072] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0073] In the description of this specification, specific features, structures, materials or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.

[0074] The above is only part of the implementation methods of the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the technical concept of the solution of the present application, other similar implementation methods based on the technical ideas of the present application also fall within the protection scope of the embodiments of the present application.

Claims

1. A prefabricated steel pedestal bottom formwork anti-leakage structure, characterized in that: include: pedestal; A panel is disposed on the top of the base, and along a first direction, a side edge of the panel exceeds at least a portion of a side edge of the base; a support member disposed on a side of the pedestal, comprising a groove opening outward, or forming a groove opening outward together with a portion of the panel extending beyond the side of the pedestal, wherein the groove extends along a second direction perpendicular to the first direction; The elastic member has a portion filling the groove along the first direction and another portion outside the groove; and has the same length as the groove along the second direction; The support member includes steel strips, the side edges of the panel extend beyond the side edges of the entire pedestal, and the prefabricated steel pedestal bottom mold anti-leakage slurry structure also includes ear seats arranged on both sides of the bottom of the pedestal; or, the pedestal includes a first component and a second component; the second component is arranged on the top of the first component, and the first component extends along the first direction; the support member includes a first channel steel, and the second component and the support member both extend along the second direction; along the first direction, the support member is arranged on the outside of the second component, and the opening of the first channel steel faces outward.

2. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 1 is characterized in that: Along the first direction, the support member is away from the side of the base and is flush with the side of the panel.

3. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 1 is characterized in that: A dimension of the elastic member along the first direction is greater than a depth of the groove.

4. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 1 is characterized in that: The panel is located on the top of the second component; the top of the first channel steel is in contact with the bottom of the panel.

5. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 4 is characterized in that: Along the first direction, the panel exceeds the side of the second component, and the side of the first component exceeds the side of the second component; along the first direction, the side of the panel is flush with the side of the first component.

6. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 4 is characterized in that: The second component includes two second channel steels; the openings of the two second channel steels face inwards relative to each other.

7. The anti-leakage slurry structure of the prefabricated steel pedestal bottom formwork according to claim 1 is characterized in that: Include at least one of the following: Along the second direction, the end heads are arranged at both ends of the pedestal; The prefabricated steel pedestal bottom mold anti-leakage slurry structure also includes a leveling steel box, and the leveling steel box is arranged on one side of the end head.