Polyethylene production device
By combining the flip component and the detection component, double-sided cooling of the polyethylene plate is achieved, which solves the problem of low cooling efficiency in the existing technology, improves cooling efficiency and reduces water waste.
Patent Information
- Application Number
- CN202422803993.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing polyethylene production equipment can only spray cool one side of the polyethylene sheet when cooling it, resulting in low overall cooling efficiency and affecting production efficiency.
The polyethylene sheet is flipped to a vertical position using a flip assembly, and is sprayed on both sides for cooling using a cooling spray assembly. At the same time, the position of the polyethylene sheet is detected using a detection assembly to control the use of cooling water and avoid waste.
The rapid cooling of both sides of the polyethylene plate is achieved, the cooling efficiency is improved, the waste of cooling water is reduced, and the practicality of the production device is improved.
Smart Images

Figure CN223326787U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyethylene production, in particular to a polyethylene production device. Background Art
[0002] Polyethylene sheet, also known as low-pressure high-density polyethylene, HDPE sheet, PE sheet, or HDPE rod, is a highly crystalline, non-polar thermoplastic resin. In its original form, HDPE appears milky white, with a degree of translucency in thin cross-sections.
[0003] Reference patent announcement number "CN216139291U" discloses a polyethylene production device, including: a conveying device, a placing plate for placing polyethylene hoses is provided on the conveying device, the placing plate is provided with at least two slide grooves along the width direction, and at least three push plates are provided on the placing plate, and the push plates are slidably connected to the placing plate through the slide grooves.
[0004] As shown in the above technology, polyethylene sheets are generally transported through a conveying device when currently being cooled, and are cooled by spraying when transported to the bottom of the cooling mechanism. However, the existing method can only spray cool one side of the polyethylene sheet, resulting in the inability to quickly cool the entire polyethylene sheet, which greatly reduces the production efficiency of polyethylene. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a polyethylene production device, which solves the problem of low cooling efficiency of polyethylene plates in the prior polyethylene production device.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A polyethylene production device includes a square support frame and a controller, wherein the square support frame is provided with a comprehensive cooling mechanism, and the comprehensive cooling mechanism includes:
[0007] A cooling spray assembly, a driving assembly, and a flipping assembly. The flipping assembly flips the polyethylene sheet to be cooled to a vertical position, and is driven by the driving assembly to move it into the cooling spray assembly. The cooling spray assembly sprays and cools the polyethylene sheet in the vertical position on both sides.
[0008] The detection component detects the position of the moving polyethylene plate and controls the cooling spray component to start and stop when the polyethylene plate enters and leaves the cooling spray component, thereby reducing the waste of cooling water.
[0009] Preferably, the driving assembly includes two left and right screw rods, and the two screw rods are rotatably connected to the front and back sides of the inner wall of the square support frame. The back side of the square support frame is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to one end of the right screw rod. The other ends of the two screw rods are fixedly connected to pulleys, and the two pulleys are connected through belt transmission.
[0010] Preferably, the flip assembly includes two left and right moving blocks, and the two moving blocks are respectively threadedly connected to the surfaces of the two screw rods, the tops of the two moving blocks are rotatably connected to a placement plate, and two left and right sliding rods are fixedly connected between the front and back sides of the inner wall of the square support frame, and the surfaces of the two sliding rods are movably connected to a hydraulic cylinder, the bottom of the placement plate is slidably connected to a connecting plate, and the telescopic end of the hydraulic cylinder is rotatably connected to the connecting plate.
[0011] Preferably, the detection component includes an L-shaped bracket and an infrared sensor, and the infrared sensor is used to detect the position of the polyethylene board. The L-shaped bracket is fixedly connected to the top of the square support frame, and a guide groove is provided inside the L-shaped bracket. A bolt rod is fixedly connected to the left side of the infrared sensor, and the bolt rod passes through the guide groove. The surface of the bolt rod on the left side of the L-shaped bracket is threadedly connected with a locking sleeve. The infrared sensor moves up and down in the guide groove through the bolt rod and cooperates with the locking of the locking sleeve to adjust the up and down position.
[0012] Preferably, the cooling spray assembly includes a water tank, a water pump and a water supply pipe. The water supply pipe is fixedly connected to the top of the square support frame. The water inlet of the water pump is connected to the right side of the water tank, and the water outlet of the water pump is connected to the water supply pipe through a connecting pipe, and an electromagnetic valve is provided on the connecting pipe for cooperating with the detection assembly.
[0013] Preferably, the bottom of the water supply pipe is connected to three water distribution pipes, both sides of the surface of the middle water distribution pipe are connected to a row of nozzles, and the opposite sides of the left and right water distribution pipes are connected to a row of nozzles to spray the vertical polyethylene plate on both sides.
[0014] Beneficial effects
[0015] The utility model provides a polyethylene production device. Compared with the existing technology, it has the following beneficial effects:
[0016] 1. The polyethylene production device includes two left and right moving blocks through a flip assembly, and the two moving blocks are respectively threadedly connected to the surfaces of two screw rods. The tops of the two moving blocks are rotatably connected to a placement plate, and the front and back sides of the inner wall of the square support frame are fixedly connected with two left and right sliding rods. When the polyethylene sheet is cooled, the polyethylene sheet is flipped to a vertical position through the action of the flip assembly, and the polyethylene sheet is cooled on both sides with the cooperation of the cooling spray assembly, so that the polyethylene sheet is quickly cooled on both sides, thereby improving the practicality of the device when in use.
[0017] 2. The polyethylene production device includes an L-shaped bracket and an infrared sensor through a detection component, and the infrared sensor is used to detect the position of the polyethylene plate. The L-shaped bracket is fixedly connected to the top of the square support frame. A guide groove is provided inside the L-shaped bracket. A bolt rod is fixedly connected to the left side of the infrared sensor. When the polyethylene plate is moved to the front of the cooling spray component through the driving component, the position of the polyethylene plate is detected by the detection component, and the solenoid valve is controlled to open and perform a spray cooling operation. The solenoid valve is closed after the polyethylene plate leaves to avoid wasting cooling water. The upper and lower positions of the infrared sensor can be adjusted to ensure that it can accurately detect the position of the polyethylene plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the appearance of the utility model;
[0019] Figure 2 It is a partial schematic diagram of the utility model;
[0020] Figure 3 It is a partial schematic diagram of the flip assembly of the utility model;
[0021] Figure 4 This is an exploded view of the detection component of the utility model.
[0022] In the figure: 1. Square support frame; 2. Cooling spray assembly; 21. Water tank; 22. Water pump; 23. Water supply pipe; 24. Connecting pipe; 25. Solenoid valve; 26. Water distribution pipe; 27. Sprinkler; 3. Drive assembly; 31. Screw; 32. Pulley; 33. Drive motor; 4. Flip assembly; 41. Moving block; 42. Placement plate; 43. Slide rod; 44. Hydraulic cylinder; 45. Connecting plate; 5. Detection assembly; 51. L-shaped bracket; 52. Infrared sensor; 53. Guide groove; 54. Bolt rod; 55. Locking sleeve; 6. Controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1-4 , the polyethylene production unit provides two technical solutions:
[0025] The first embodiment includes a square support frame 1 and a controller 6. The square support frame 1 is provided with a comprehensive cooling mechanism, which includes:
[0026] The cooling spray assembly 2, the driving assembly 3 and the flipping assembly 4, the flipping assembly 4 flips the polyethylene plate to be cooled to a vertical position, and is moved to the cooling spray assembly 2 by the drive assembly 3, and the cooling spray assembly 2 performs double-sided spray cooling on the polyethylene plate in the vertical position. The cooling spray assembly 2 includes a water tank 21, a water pump 22 and a water supply pipe 23. The water supply pipe 23 is fixedly connected to the top of the square support frame 1. The water inlet of the water pump 22 is connected to the right side of the water tank 21, and the water outlet of the water pump 22 is connected to the water supply pipe 23 through a connecting pipe 24, and the connecting pipe 24 is provided with a solenoid valve 25 for cooperating with the detection assembly 5. The bottom of the water supply pipe 23 is connected to three water distribution pipes 26, and a row of nozzles 27 are connected on both sides of the surface of the middle water distribution pipe 26, and a row of nozzles 27 are connected on the opposite sides of the left and right water distribution pipes 26 to spray the vertical polyethylene plate on both sides.
[0027] The driving assembly 3 includes two left and right screw rods 31, and the two screw rods 31 are rotatably connected to the front and back of the inner wall of the square support frame 1. The back of the square support frame 1 is fixedly connected to a driving motor 32, and the output end of the driving motor 32 is fixedly connected to one end of the right screw rod 31. The other ends of the two screw rods 31 are fixedly connected to pulleys 33, and the two pulleys 33 are connected through belt transmission.
[0028] The flip assembly 4 includes two left and right moving blocks 41, and the two moving blocks 41 are respectively threadedly connected to the surfaces of the two screw rods 31. The tops of the two moving blocks 41 are rotatably connected to the placement plates 42. The front and back sides of the inner wall of the square support frame 1 are fixedly connected with two left and right sliding rods 43, and the surfaces of the two sliding rods 43 are movably connected to the hydraulic cylinders 44. The bottom of the placement plate 42 is slidably connected to the connecting plate 45, and the telescopic end of the hydraulic cylinder 44 is rotatably connected to the connecting plate 45.
[0029] When cooling the polyethylene sheet, the polyethylene sheet is flipped to a vertical position by the action of the flipping component 4, and the polyethylene sheet is cooled on both sides with the cooperation of the cooling spray component 2, so that the polyethylene sheet can be quickly cooled on both sides, thereby improving the practicality of the device when used.
[0030] The second embodiment is mainly different from the first embodiment in that: the detection component 5 detects the position of the moving polyethylene plate and controls the cooling spray component 2 to work and stop when the polyethylene plate enters and leaves the cooling spray component 2, thereby reducing the waste of cooling water. The detection component 5 includes an L-shaped bracket 51 and an infrared sensor 52, and the infrared sensor 52 is used to detect the position of the polyethylene plate. The L-shaped bracket 51 is fixedly connected to the top of the square support frame 1, and a guide groove 53 is provided inside the L-shaped bracket 51. A bolt rod 54 is fixedly connected to the left side of the infrared sensor 52, and the bolt rod 54 passes through the guide groove 53. The surface of the bolt rod 54 on the left side of the L-shaped bracket 51 is threadedly connected with a locking sleeve 55. The infrared sensor 52 moves up and down in the guide groove 53 through the bolt rod 54 and cooperates with the locking of the locking sleeve 55 to adjust the up and down position.
[0031] When the polyethylene plate moves to the front of the cooling spray assembly 2 through the driving assembly 3, the position of the polyethylene plate is detected by the detection assembly 5, and the solenoid valve 25 is controlled to open and perform the spray cooling operation. The solenoid valve 25 is closed after the polyethylene plate leaves to avoid wasting cooling water. The upper and lower positions of the infrared sensor 52 can be adjusted to ensure that it can accurately detect the position of the polyethylene plate.
[0032] When in use, the polyethylene plate is placed on the placement plate 42, and the hydraulic cylinder 44 is started. The telescopic end of the hydraulic cylinder 44 extends and pushes the placement plate 42 to rotate, so that the placement plate 42 rotates to a vertical position, thereby allowing the polyethylene plate to enter the vertical position, and the drive motor 32 is started. The drive motor 32 rotates and drives the screw rod 31 connected to it to rotate, and under the transmission of the two pulleys 33 and the belt, the two screw rods 31 rotate at the same time, thereby driving the two placement plates 42 to move. When the polyethylene plate begins to enter the bottom of the water supply pipe 23, the infrared sensor 52 detects the position of the polyethylene plate. After detection, the solenoid valve 25 is controlled to open and work with the water pump 22, thereby starting spraying, and the polyethylene plate entering the cooling spray assembly 2 is sprayed on both sides.
[0033] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyethylene production device, comprising a square support frame (1) and a controller (6), characterized in that: The square support frame (1) is provided with a comprehensive cooling mechanism, and the comprehensive cooling mechanism comprises: A cooling spray assembly (2), a driving assembly (3) and a flip assembly (4), wherein the flip assembly (4) flips the polyethylene plate to be cooled to a vertical position and is driven by the driving assembly (3) to move the plate into the cooling spray assembly (2), and the cooling spray assembly (2) performs double-sided spray cooling on the polyethylene plate in the vertical position; The detection component (5) detects the position of the moving polyethylene plate and controls the cooling spray component (2) to start and stop when the polyethylene plate enters and leaves the cooling spray component (2).
2. A polyethylene production device according to claim 1, characterized in that: The driving assembly (3) comprises two left and right screw rods (31), and the two screw rods (31) are rotatably connected to the front and back sides of the inner wall of the square support frame (1); the back side of the square support frame (1) is fixedly connected to a driving motor (32), and the output end of the driving motor (32) is fixedly connected to one end of the right screw rod (31); the other ends of the two screw rods (31) are fixedly connected to pulleys (33), and the two pulleys (33) are connected through a belt transmission.
3. A polyethylene production device according to claim 1, characterized in that: The flip assembly (4) includes two left and right moving blocks (41), and the two moving blocks (41) are respectively threadedly connected to the surfaces of the two screw rods (31), the tops of the two moving blocks (41) are rotatably connected to the placement plate (42), the front and back sides of the inner wall of the square support frame (1) are fixedly connected with two left and right sliding rods (43), and the surfaces of the two sliding rods (43) are movably connected to the hydraulic cylinder (44), the bottom of the placement plate (42) is slidably connected to the connecting plate (45), and the telescopic end of the hydraulic cylinder (44) is rotatably connected to the connecting plate (45).
4. A polyethylene production device according to claim 1, characterized in that: The detection assembly (5) comprises an L-shaped bracket (51) and an infrared sensor (52), and the infrared sensor (52) is used to detect the position of the polyethylene plate. The L-shaped bracket (51) is fixedly connected to the top of the square support frame (1), and a guide groove (53) is provided inside the L-shaped bracket (51). A bolt rod (54) is fixedly connected to the left side of the infrared sensor (52), and the bolt rod (54) passes through the guide groove (53). The surface of the bolt rod (54) located on the left side of the L-shaped bracket (51) is threadedly connected to a locking sleeve (55). The infrared sensor (52) moves up and down in the guide groove (53) through the bolt rod (54) and cooperates with the locking of the locking sleeve (55) to achieve adjustment of the upper and lower positions.
5. A polyethylene production device according to claim 1, characterized in that: The cooling spray assembly (2) comprises a water tank (21), a water pump (22) and a water supply pipe (23); the water supply pipe (23) is fixedly connected to the top of the square support frame (1); the water inlet of the water pump (22) is connected to the right side of the water tank (21); and the water outlet of the water pump (22) is connected to the water supply pipe (23) through a connecting pipe (24); and a solenoid valve (25) for cooperating with the detection assembly (5) is provided on the connecting pipe (24).
6. A polyethylene production device according to claim 5, characterized in that: The bottom of the water supply pipe (23) is connected to three water distribution pipes (26), both sides of the surface of the middle water distribution pipe (26) are connected to a row of nozzles (27), and the opposite sides of the left and right water distribution pipes (26) are connected to a row of nozzles (27) to spray the vertical polyethylene board on both sides.
Citation Information
Patent Citations
Polyethylene production device
CN216139291U