Intelligent caching and loading system for nickel sulfate
Through the intelligent caching and loading system, the use of heat sealing machines and truss handling systems solved the problems of nickel sulfate overflow pollution and transportation complexity, and achieved efficient and safe nickel sulfate storage and transportation.
Patent Information
- Application Number
- CN202422882488.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the copper industry, nickel sulfate production is relatively low. Traditional material unloading methods can easily lead to nickel sulfate overflow and environmental pollution. Transportation methods are complex and dangerous, increasing the workload of staff and hindering safe storage.
An intelligent caching and loading system is adopted, including a material unloading mechanism, a transfer mechanism, a WMS cache storage location management system and an electrical control mechanism. A heat sealer is used to seal ton bags, and a truss handling system is combined to achieve efficient loading, reduce environmental pollution and improve safety.
The heat sealing machine can prevent nickel sulfate from spilling, reduce environmental pollution, increase transportation speed, ensure the safety and reliability of the loading process, and reduce the workload and danger of staff.
Smart Images
Figure CN223327890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel sulfate buffering and loading, in particular to an intelligent nickel sulfate buffering and loading system. Background Art
[0002] In copper industry production, the production volume of nickel sulfate is relatively small. The traditional unloading method makes it easy for nickel sulfate to flow onto the ground outside the ton bags, which can easily cause environmental pollution. The traditional transportation method has complicated procedures, resulting in a large workload and high degree of operational danger, which is not conducive to the storage of nickel sulfate.
[0003] In the copper industry, nickel sulfate production is relatively low. During traditional unloading, nickel sulfate easily overflows from the bulk bags onto the ground, potentially causing environmental pollution. Furthermore, traditional transportation methods involve cumbersome procedures, increasing workload and operational risks, hindering the safe storage of nickel sulfate. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides an intelligent nickel sulfate buffering and loading system to address the relatively low nickel sulfate production in the copper industry. During the traditional unloading process, nickel sulfate easily overflows onto the ground outside the ton bags, potentially causing environmental pollution. Furthermore, traditional transportation methods involve cumbersome procedures, which not only increases the workload but also increases the operational risks, hindering the safe storage of nickel sulfate.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A nickel sulfate intelligent caching and loading system includes a feeding mechanism, a transfer mechanism, a WMS buffer storage location management system and an electrical control mechanism. The feeding mechanism includes a receiving bin with a centrifuge provided above the receiving bin and a discharge screw machine provided below the receiving bin. The transfer mechanism includes a belt conveyor and a truss handling system. A heat sealer is provided between the belt conveyor and the discharge screw machine. The WMS buffer storage location management system includes a buffer yard, a loading point and a human-computer interaction control panel. The truss handling system is arranged above the buffer yard, and the loading point is located at the side end of the buffer yard. A discharge point is provided at the connection between the belt conveyor and the buffer yard. The feeding mechanism is used for effectively receiving and temporarily storing nickel sulfate produced by the centrifuge. The discharge screw machine can accurately complete the bagging operation through the production data set by the human-computer interface. The two belt conveyors in the transfer mechanism are connected end to end to form a continuous conveying line.
[0007] Optimal: The conveyor line is responsible for transporting empty pallets and pallets with ton bags hung on them. The ton bags filled with nickel sulfate are transported to the heat sealing machine via a belt conveyor. Workers perform heat sealing operations on the embedded plastic bags, and then the bags are transferred to the off-line point via the conveyor line on the belt conveyor.
[0008] Optimal: Workers hang the sealed ton bags on the handles of the truss handling system, which then places the ton bags in the designated location of the WMS cache storage management system. Workers manually operate the human-computer interaction console, and the WMS system in the human-computer interaction console selects the storage location to be shipped. The truss handling system will complete the loading operation of the goods according to the system instructions.
[0009] Preferably, the electrical control mechanism includes an equipment control layer and a monitoring layer. The system is connected to the MES system upward to receive production scheduling information, and is connected to the conveying equipment downward to realize the driving of the bottom equipment, the opening and closing of the silo gate, and the transportation of nickel sulfate and the transmission of process control information.
[0010] The utility model has the following beneficial effects:
[0011] The heat sealing machine provided in this new model is installed on the conveying line set on the belt conveyor, and is used to seal ton bags to prevent nickel sulfate from spilling and reduce environmental pollution. The sealing length of the heat sealing machine can be adjusted within the range of 0-500mm, and the sealing width is fixed at 5 / 8mm. The heating time is only 0.2-2s, which significantly improves the transportation speed. The truss handling system in this new model is model H3-Conveyor 1500. The system has the characteristics of high precision, wear resistance, non-deformation, high speed, etc., and is equipped with limit switches and safety limit mechanisms to ensure the safety and reliability of the machine during the transportation process. When loading, the WMS cache storage management system and the truss handling system are combined to achieve efficient loading operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.
[0013] Figure 1 It is a structural diagram of the entire utility model;
[0014] Figure 2 This is the warehousing flow chart of the utility model;
[0015] Figure 3 This is a loading flow chart of the present utility model.
[0016] Legend: 11. Centrifuge; 12. Receiving silo; 13. Discharging screw conveyor; 14. Human-machine interactive control panel; 15. Belt conveyor; 16. Off-line point; 17. Truss handling system; 18. Cache yard; 19. Loading point. DETAILED DESCRIPTION
[0017] The embodiment of the present application provides an intelligent nickel sulfate caching and loading system, which effectively solves the problem of relatively low nickel sulfate production in the copper industry process. During the traditional unloading process, nickel sulfate easily overflows onto the ground outside the ton bag, which may cause environmental pollution problems. In addition, the traditional transportation method involves cumbersome procedures, which not only increases the workload of the staff, but also increases the risk of operation, which is not conducive to the safe storage of nickel sulfate. The heat sealing machine provided in this new model is installed on the conveyor line set on the belt conveyor, and is used to seal the ton bag to prevent nickel sulfate from spilling and reduce environmental pollution. The sealing length of the heat sealing machine can be adjusted within the range of 0-500mm, and the sealing width is fixed at 5 / 8mm. The heating time is only 0.2-2s, which significantly improves the transportation speed. The truss handling system in this new model is model H3-Conveyor 1500. The system has the characteristics of high precision, wear resistance, non-deformation, high speed, etc., and is equipped with limit switches and safety limit mechanisms to ensure the safety and reliability of the machine during transportation. When loading, the WMS cache storage location management system and the truss handling system are combined to achieve efficient loading operations. Example
[0018] like Figure 1-3 As shown, the technical solution in the embodiment of the present application is to effectively solve the problem that the output of nickel sulfate in the copper industry is relatively small. In the traditional unloading process, nickel sulfate easily overflows onto the ground outside the ton bag, which may cause environmental pollution problems. In addition, the traditional transportation method involves cumbersome procedures, which not only increases the workload of the staff, but also increases the danger of the operation, which is not conducive to the safe storage of nickel sulfate. The overall idea is as follows:
[0019] In response to the problems existing in the prior art, the utility model provides a nickel sulfate intelligent caching and loading system, including a feeding mechanism, a transfer mechanism, a WMS cache storage location management system and an electrical control mechanism. The feeding mechanism includes a receiving bin 12, a centrifuge 11 is provided above the receiving bin 12, and a discharging screw machine 13 is provided below the receiving bin 12. The transfer mechanism includes a belt conveyor 15 and a truss handling system 17. A heat sealer is provided between the belt conveyor 15 and the discharging screw machine 13. The WMS cache storage location management system includes a cache yard 18 and a loading point 19 and a human-computer interaction control console 14. The truss handling system 17 is arranged above the cache yard 18, and the loading point 19 is located at the side end of the cache yard 18. A discharge point 16 is provided at the connection between the belt conveyor 15 and the cache yard 18. The feeding mechanism is used to effectively receive and temporarily store the nickel sulfate produced by the centrifuge 11. Through the production data set by the human-machine interface, the discharging screw machine 13 can accurately complete the bagging operation. The two belt conveyors 15 in the transfer mechanism are connected end to end to form a continuous conveyor line.
[0020] The conveyor line is responsible for transporting empty pallets and pallets with ton bags hung on them. The ton bags filled with nickel sulfate are transported to the heat sealing machine via the belt conveyor 15. Workers perform heat sealing operations on the embedded plastic bags, and then the bags are transferred to the off-line point 16 via the conveyor line on the belt conveyor 15. Figure 1 and Figure 2 The worker sets the packing quantity in the WMS system, then hangs the ton bag on the pallet bracket, and transfers it to the unloading port of the discharge screw machine 13 via the conveyor line on the belt conveyor 15. After the ton bag is detected, the discharge screw machine 13 starts loading. When the preset quantity is reached, the unloading is stopped, and the conveyor line on the belt conveyor 15 is started to the heat sealing machine for sealing. Then, the ton bag is sent to the position of the off-line point 16, and the truss handling system 17 puts the ton bag into storage. The heat sealing machine set in this new model is installed on the conveyor line set on the belt conveyor 15, and is used to seal the ton bag to prevent nickel sulfate from spilling. To reduce environmental pollution, the sealing length of the heat sealer can be adjusted within the range of 0-500mm, the sealing width is fixed at 5 / 8mm, and the heating time is only 0.2-2s, which significantly improves the transportation speed. The truss handling system 17 in this new model is H3-conveyor 1500. The system has the characteristics of high precision, wear resistance, non-deformation, high speed, etc., and is equipped with limit switches and safety limit mechanisms to ensure the safety and reliability of the machine during the transportation process. When loading, the WMS cache storage management system and the truss handling system 17 are combined to achieve efficient loading operations.
[0021] The worker hangs the sealed ton bag on the handle of the truss handling system 17, and then the handle places the ton bag to the designated location of the WMS cache storage management system. The worker manually operates the human-computer interaction control panel 14, and the WMS system in the human-computer interaction control panel 14 selects the storage location to be shipped. The truss handling system 17 will complete the loading operation of the goods according to the system instructions. Figure 1 and Figure 3 After the vehicle is parked at the designated loading point 19, the truss gripper on the truss handling system 17 automatically moves to the transition point of the storage area. At this point, the operator manually controls the truss gripper on the truss handling system 17 to the storage location and hangs the big bag on the truss gripper. The truss gripper then automatically moves to the loading point 19, and the operator manually controls the truss gripper to complete the loading operation.
[0022] The electrical control mechanism includes the equipment control layer and the monitoring layer. The system is connected to the MES system upward to receive production scheduling information, and is connected to the conveying equipment downward to realize the driving of the underlying equipment, the opening and closing of the silo gate, and the transportation of nickel sulfate and the transmission of process control information.
[0023] Working principle:
[0024] The first step, such as Figure 1 and Figure 2 The worker sets the packing quantity in the WMS system, then hangs the ton bag on the pallet bracket, and transfers it to the unloading port of the discharge screw machine 13 via the conveyor line on the belt conveyor 15. After the ton bag is detected, the discharge screw machine 13 starts loading. When the preset quantity is reached, the unloading is stopped, and the conveyor line on the belt conveyor 15 is started to the heat sealing machine for sealing. Then, the ton bag is sent to the position of the off-line point 16, and the truss handling system 17 puts the ton bag into storage. The heat sealing machine set in this new model is installed on the conveyor line set on the belt conveyor 15, and is used to seal the ton bag to prevent nickel sulfate from spilling. To reduce environmental pollution, the sealing length of the heat sealer can be adjusted within the range of 0-500mm, the sealing width is fixed at 5 / 8mm, and the heating time is only 0.2-2s, which significantly improves the transportation speed. The truss handling system 17 in this new model is H3-conveyor 1500. The system has the characteristics of high precision, wear resistance, non-deformation, high speed, etc., and is equipped with limit switches and safety limit mechanisms to ensure the safety and reliability of the machine during the transportation process. When loading, the WMS cache storage management system and the truss handling system 17 are combined to achieve efficient loading operations.
[0025] The second step is Figure 1 and Figure 3After the vehicle is parked at the designated loading point 19, the truss gripper on the truss handling system 17 automatically moves to the transition point of the storage area. At this point, the operator manually controls the truss gripper on the truss handling system 17 to the storage location and hangs the big bag on the truss gripper. The truss gripper then automatically moves to the loading point 19, and the operator manually controls the truss gripper to complete the loading operation.
[0026] Finally, it should be noted that the above embodiments are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to enumerate all embodiments here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A nickel sulfate intelligent caching and loading system, comprising a material unloading mechanism, a transfer mechanism, a WMS cache storage location management system, and an electrical control mechanism, characterized in that: The material discharge mechanism comprises a receiving bin (12), a centrifuge (11) is provided above the receiving bin (12), and a discharge screw machine (13) is provided below the receiving bin (12); The transfer mechanism includes a belt conveyor (15) and a truss handling system (17), a heat sealer is provided between the belt conveyor (15) and the discharge screw machine (13), the WMS cache storage location management system includes a cache yard (18), a loading point (19) and a human-computer interaction control console (14), the truss handling system (17) is provided above the cache yard (18), the loading point (19) is located at the side end of the cache yard (18), and a downline point (16) is provided at the connection between the belt conveyor (15) and the cache yard (18); The unloading mechanism is used for effectively receiving and temporarily storing nickel sulfate produced by the centrifuge (11). Through the production data set by the human-machine interface, the unloading screw machine (13) can accurately complete the bagging operation. Among them, two belt conveyors (15) in the transfer mechanism are connected end to end to form a continuous conveying line.
2. The nickel sulfate intelligent caching and loading system according to claim 1, characterized in that: The conveyor line is responsible for transporting empty pallets and pallets with ton bags hung on them. The ton bags filled with nickel sulfate are transported to the heat sealing machine via a belt conveyor (15).
3. The nickel sulfate intelligent caching and loading system according to claim 2, characterized in that: The workers perform heat sealing of the embedded plastic bags, which are then transferred to the off-line point (16) via the conveyor line on the belt conveyor (15).
4. The nickel sulfate intelligent caching and loading system according to claim 3, characterized in that: The worker hangs the sealed ton bag on the handle of the truss handling system (17), and then the handle places the ton bag to the designated location of the WMS cache storage management system.
5. The nickel sulfate intelligent caching and loading system according to claim 4, characterized in that: The human-machine interactive control panel (14) is manually operated, and the WMS system in the human-machine interactive control panel (14) selects the warehouse location to be shipped out, and the truss handling system (17) completes the loading operation of the goods according to the system instructions.
6. The nickel sulfate intelligent buffering and loading system according to claim 5, characterized in that: The electrical control mechanism includes the equipment control layer and the monitoring layer. The system is connected to the MES system upward to receive production scheduling information, and is connected to the conveying equipment downward to realize the driving of the underlying equipment, the opening and closing of the silo gate, and the transportation of nickel sulfate and the transmission of process control information.