Automatic freeze-dried powder bottling device
By designing a vibration screening and automatic clamping mechanism, the problems of incomplete breaking of the stirring rod and low efficiency of manual bottle placement in the automatic bottling device of freeze-dried powder are solved, and efficient screening and automatic bottling of freeze-dried powder are achieved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422703116.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In existing automatic bottling devices for freeze-dried powder, the stirring rod cannot completely break up the freeze-dried powder, and manual placement of the jars is inefficient, affecting processing operations.
An automatic bottling device consisting of a vibration box, a vibrator and a screen was designed. Small-sized raw materials were screened out by vibration, and large-sized raw materials and impurities were removed using a threaded rod, a motor and a brush. The device was combined with a telescopic rod and a clamp to achieve automatic positioning and clamping of canned bottles.
It realizes efficient screening and automatic bottling of freeze-dried powder, reduces human errors, and improves production efficiency and product quality stability.
Smart Images

Figure CN223327907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of freeze-dried powder processing, in particular to an automatic freeze-dried powder bottling device. Background Art
[0002] The automatic bottling device for freeze-dried powder is a pharmaceutical packaging equipment that integrates automation and intelligence. It is mainly used for the quantitative packaging of freeze-dried powder drugs to ensure that the production process is efficient, accurate and sterile. Compared with traditional manual bottling, the automatic bottling device for freeze-dried powder not only improves production efficiency and reduces labor intensity, but also greatly reduces human errors and ensures the stability of product quality.
[0003] According to the search of China Utility Model Publication No.: CN221316736U, an automatic bottling device for royal jelly freeze-dried powder is disclosed. 1. The utility model uses a driving rod and a first driving bevel gear, under the action of a motor, so that the first driven rod, the first driven bevel gear and the second driven bevel gear can drive the stirring rod and the stirring wheel to rotate, so that the stirring rod can break up the lumps of the royal jelly freeze-dried powder, so that the bottling device can break up the lumps of the royal jelly freeze-dried powder; 2. The utility model uses a driving rod and a second driving gear, under the action of a motor, so that the second driven rod and the third driven bevel gear can drive the gear rod on the rotating disk to move on the tooth groove in the gear plate, so that the limit plate can move the fallen royal jelly freeze-dried powder, so that the bottling device can efficiently bottle the royal jelly freeze-dried powder.
[0004] However, there are some issues that need to be considered when implementing the above technical solution: first, the stirring rod cannot completely break up the freeze-dried powder, and some smaller particles are inconvenient to be hit by the stirring rod, resulting in the freeze-dried powder particle size still being large; second, the manual placement of canned bottles is inefficient, which affects the processing operation. Utility Model Content
[0005] The purpose of the present invention is to provide an automatic freeze-dried powder bottling device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic bottling device for freeze-dried powder, comprising a base and a filling mechanism, a controller is provided on the front of the base, a filling mechanism is provided above the base, a conveyor belt is provided above the base, supports are provided on both sides of the conveyor belt, a first telescopic rod is provided on the front of the conveyor belt, a second telescopic rod is provided on the top of the first telescopic rod, a splint is provided behind the second telescopic rod, a collection box is provided behind the conveyor belt, a soft connection is provided on the top of the collection box, and a vibration box is provided above the soft connection.
[0007] Preferably, a first motor is provided on the top of the support, the first motor is electrically connected to the controller, the inner side of the first motor is rotatably connected to a guide plate, and the guide plates are provided in two groups.
[0008] Preferably, the second telescopic rod forms a movable structure with the conveyor belt through the first telescopic rod, and the splint forms a movable structure with the first telescopic rod through the second telescopic rod. Two groups of splints are provided, and the positions of the splints and the guide plates correspond to each other. One side of the splint is connected to the third telescopic rod.
[0009] Preferably, the aggregate box is fixedly connected to the base, the front of the aggregate box is connected to a vacuum pump via a pipeline, and the soft connection is adhered to the aggregate box.
[0010] Preferably, a vibrator is fixedly connected to the front of the vibration box, the vibrator is electrically connected to the controller, and a screen is clamped on the bottom of the vibration box, and the screen matches the size of the vibration box.
[0011] Preferably, soft pads are fixedly connected to both sides of the vibration box, a bracket is fixedly connected to the outer side of the soft pad, and the bracket is welded to the base.
[0012] Preferably, a threaded rod is welded on the top of the vibration box, the front of the threaded rod is rotatably connected to the second motor, the inner side of the threaded rod is threadedly connected to a sliding plate, and the bottom of the sliding plate is fixedly connected to a brush.
[0013] Preferably, a connecting groove is provided at the rear of the vibration box, and a collecting box is slidably connected to the outer side of the connecting groove, and the collecting box fits tightly with the vibration box.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model is provided with a vibration box, a vibrator and a screen. When the vibrator works, small-sized raw materials in the vibration box pass through the screen, and large-sized raw materials and impurities remain on the screen. By providing a threaded rod, a second motor, a sliding plate and a brush, the second motor works, the threaded rod rotates, the sliding plate moves, and drives the brush to discharge the large-sized raw materials and impurities remaining on the screen. By providing a connecting groove and a collection box, the large-sized raw materials and impurities brushed out by the brush are brushed into the collection box. After the collection is full, the collection box can be quickly removed through the connecting groove, which is convenient for operation. By providing a soft connection, the soft connection can offset the vibration of the vibration box when it is working, thereby avoiding resonance of the collection box. By providing a soft pad, the soft pad can offset the vibration of the vibration box when it is working, thereby avoiding resonance of the bracket and the base.
[0016] The utility model is provided with a support, a first motor and a guide plate. When the first motor works, it drives the guide plate to rotate to match the sizes of different canned bottles so that the canned bottles are located in the center of the conveyor belt. By providing a first telescopic rod, a second telescopic rod, a clamping plate and a third telescopic rod, the second telescopic rod is extended and retracted to change the position of the clamping plate. The canned bottle is moved to the clamping plate, the third telescopic rod is retracted, so that the clamping plate clamps the canned bottle, and the first telescopic rod is extended to lift the canned bottle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model.
[0018] Figure 2 This is a schematic diagram of the cooperation between the support, the first motor and the guide plate of the present invention.
[0019] Figure 3 This is a schematic diagram of the coordination of the first telescopic rod, the second telescopic rod, the clamping plate and the third telescopic rod of the present invention.
[0020] Figure 4 This is a schematic diagram of the upper structure of the bracket of the present invention.
[0021] Figure 5 This is a schematic diagram of the coordination of the vibration box, screen, connecting trough and collection box of the utility model.
[0022] Figure 6 This is a schematic diagram of the threaded rod, second motor, sliding plate and brush of the utility model.
[0023] In the figure: 1. Base; 2. Controller; 3. Filling mechanism; 301. Conveyor belt; 302. Support; 303. First motor; 304. Guide plate; 305. First telescopic rod; 306. Second telescopic rod; 307. Clamping plate; 308. Third telescopic rod; 309. Collecting box; 310. Vacuum pump; 311. Flexible connection; 312. Vibration box; 313. Vibrator; 314. Screen; 315. Cushion; 316. Bracket; 317. Threaded rod; 318. Second motor; 319. Sliding plate; 320. Brush; 321. Connecting groove; 322. Collecting box. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-6 The utility model provides an embodiment: an automatic lyophilized powder bottling device, comprising a base 1 and a filling mechanism 3, a controller 2 is provided on the front of the base 1, a filling mechanism 3 is provided above the base 1, a conveyor belt 301 is provided above the base 1, supports 302 are provided on both sides of the conveyor belt 301, a first telescopic rod 305 is provided on the front of the conveyor belt 301, a second telescopic rod 306 is provided on the top of the first telescopic rod 305, a splint 307 is provided behind the second telescopic rod 306, a material collection box 309 is provided behind the conveyor belt 301, a soft connection 311 is provided on the top of the material collection box 309, and a vibration box 312 is provided above the soft connection 311.
[0029] Specifically, a first motor 303 is provided on the top of the support 302, and the first motor 303 is electrically connected to the controller 2. The inner side of the first motor 303 is rotatably connected to a guide plate 304, and two groups of guide plates 304 are provided. When the first motor 303 works, it drives the guide plates 304 to rotate to match the sizes of different canned bottles so that the canned bottles are located in the center of the conveyor belt 301.
[0030] Specifically, the second telescopic rod 306 forms a movable structure with the conveyor belt 301 through the first telescopic rod 305, and the splint 307 forms a movable structure with the first telescopic rod 305 through the second telescopic rod 306. Two groups of splints 307 are arranged, and the positions of the splints 307 and the guide plates 304 correspond to each other. A third telescopic rod 308 is connected to one side of the splint 307. The second telescopic rod 306 can change the position of the splint 307 by extending and retracting. The canned bottle moves to the splint 307, and the third telescopic rod 308 retracts, so that the splint 307 clamps the canned bottle, and the first telescopic rod 305 extends and lifts the canned bottle.
[0031] Specifically, the aggregate box 309 is fixedly connected to the base 1, the front of the aggregate box 309 is connected to the vacuum pump 310 through a pipe, and the soft connection 311 is adhered to the aggregate box 309. When the vacuum pump 310 works, the freeze-dried powder in the aggregate box 309 is extracted and sent to the canned bottle. The soft connection 311 can offset the vibration of the vibration box 312 when it is working, thereby avoiding resonance of the aggregate box 309.
[0032] Specifically, a vibrator 313 is fixedly connected to the front of the vibration box 312, and the vibrator 313 is electrically connected to the controller 2. A screen 314 is clamped on the bottom of the vibration box 312, and the screen 314 matches the size of the vibration box 312. When the vibrator 313 works, the small-particle raw materials in the vibration box 312 pass through the screen 314, and the large-particle raw materials and impurities remain above the screen 314.
[0033] Specifically, cushions 315 are fixedly connected to both sides of the vibration box 312, and brackets 316 are fixedly connected to the outside of the cushions 315. The brackets 316 and the base 1 are welded. The cushions 315 can offset the vibration of the vibration box 312 during operation to avoid resonance between the brackets 316 and the base 1.
[0034] Specifically, a threaded rod 317 is welded above the vibration box 312, the front of the threaded rod 317 is rotatably connected to the second motor 318, the inner side of the threaded rod 317 is threadedly connected to the sliding plate 319, and the bottom of the sliding plate 319 is fixedly connected to the brush 320. When the second motor 318 works, the threaded rod 317 rotates, and the sliding plate 319 moves, driving the brush 320 to discharge the large-particle raw materials and impurities remaining on the screen 314.
[0035] Specifically, a connecting groove 321 is provided at the rear of the vibration box 312, and a collection box 322 is slidably connected to the outer side of the connecting groove 321. The collection box 322 fits tightly with the vibration box 312. The large-particle raw materials and impurities brushed out by the brush 320 are brushed into the collection box 322. After the collection is full, the collection box 322 can be quickly removed through the connecting groove 321, which is convenient for operation.
[0036] Working principle: First, pour the raw materials into the vibration box 312, and place the canned bottles on the conveyor belt 301. The first motor 303 works, driving the guide plate 304 to rotate, matching the sizes of different canned bottles so that the canned bottles are located in the center of the conveyor belt 301. Then the second telescopic rod 306 is extended to change the position of the clamping plate 307, and the canned bottles are moved to the clamping plate 307. The third telescopic rod 308 retracts, allowing the clamping plate 307 to clamp the canned bottles. The first telescopic rod 305 extends and lifts the canned bottles. Then the vibrator 313 works, and the small-sized raw materials in the vibration box 312 pass through the screen 314, while the large-sized raw materials and impurities remain above the screen 314. The vacuum pump 310 works. The freeze-dried powder in the collection box 309 is extracted and sent to the canned bottle. The soft connection 311 can offset the vibration of the vibration box 312 when it is working, so as to avoid the resonance of the collection box 309. At the same time, the soft pad 315 can offset the vibration of the vibration box 312 when it is working, so as to avoid the resonance of the bracket 316 and the base 1. After a period of time, the second motor 318 works, the threaded rod 317 rotates, and the sliding plate 319 moves, driving the brush 320 to discharge the large-particle raw materials and impurities remaining on the screen 314. The large-particle raw materials and impurities brushed out by the brush 320 are brushed into the collection box 322. After it is full, the collection box 322 can be quickly removed through the connecting slot 321 for easy operation.
[0037] The above is only an embodiment of the present invention, and common knowledge such as the specific structure and characteristics of the scheme are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claim involved.
Claims
1. A freeze-dried powder automatic bottling device, comprising a base (1) and a filling mechanism (3), characterized in that: A controller (2) is provided on the front of the base (1), a filling mechanism (3) is provided above the base (1), a conveyor belt (301) is provided above the base (1), supports (302) are provided on both sides of the conveyor belt (301), a first telescopic rod (305) is provided on the front of the conveyor belt (301), a second telescopic rod (306) is provided on the top of the first telescopic rod (305), a splint (307) is provided behind the second telescopic rod (306), a collection box (309) is provided behind the conveyor belt (301), a soft connection (311) is provided on the top of the collection box (309), and a vibration box (312) is provided above the soft connection (311).
2. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: A first motor (303) is provided on the top of the support (302), the first motor (303) is electrically connected to the controller (2), and a guide plate (304) is rotatably connected inside the first motor (303), and two groups of the guide plates (304) are provided.
3. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: The second telescopic rod (306) forms a movable structure with the conveyor belt (301) through the first telescopic rod (305), and the clamping plate (307) forms a movable structure with the second telescopic rod (306) and the first telescopic rod (305). Two groups of clamping plates (307) are provided. The positions of the clamping plates (307) and the guide plates (304) correspond to each other, and one side of the clamping plate (307) is connected to the third telescopic rod (308).
4. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: The material collection box (309) is fixedly connected to the base (1), the front of the material collection box (309) is connected to a vacuum pump (310) through a pipeline, and the soft connection (311) is adhered to the material collection box (309).
5. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: A vibrator (313) is fixedly connected to the front of the vibration box (312), and the vibrator (313) is electrically connected to the controller (2). A screen (314) is clamped on the bottom of the vibration box (312), and the size of the screen (314) matches that of the vibration box (312).
6. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: Soft pads (315) are fixedly connected to both sides of the vibration box (312), a bracket (316) is fixedly connected to the outer side of the soft pad (315), and the bracket (316) and the base (1) are welded.
7. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: A threaded rod (317) is welded above the vibration box (312); the front side of the threaded rod (317) is rotatably connected to a second motor (318); the inner side of the threaded rod (317) is threadedly connected to a sliding plate (319); and the bottom of the sliding plate (319) is fixedly connected to a brush (320).
8. The automatic freeze-dried powder bottling device according to claim 1, characterized in that: A connecting groove (321) is provided at the rear of the vibration box (312), and a collecting box (322) is slidably connected to the outer side of the connecting groove (321), and the collecting box (322) is tightly fitted to the vibration box (312).
Citation Information
Patent Citations
Automatic royal jelly freeze-dried powder bottling device
CN221316736U