Nickel sheet mounting device
By designing a nickel sheet installation device and utilizing automated distribution, transfer, and melting and pressing technology, the problems of manual positioning of nickel sheets and low efficiency of electric welding were solved, achieving efficient and accurate nickel sheet installation.
Patent Information
- Application Number
- CN202421847832.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The installation of nickel sheets requires manual positioning and electric welding, which results in slow operation and large errors, reducing work efficiency.
A nickel sheet installation device is designed, including a base, a turntable, a support column, an installation component, a top pressing mechanism, etc., which realizes automatic positioning and melting and pressing fixation of nickel sheets through automated distribution, transfer, melting and pressing, and material removal processes.
It improves the efficiency and accuracy of nickel sheet installation, reduces the difficulty of manual operation, and realizes a fast and convenient installation process.
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Figure CN223328549U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel sheet installation, in particular to a nickel sheet installation device. Background Art
[0002] With the continuous growth of the national economy, the country has attached more and more importance to the development of industries related to sorting machine projects. Environmental awareness at home and abroad is getting higher and higher. The country pays more and more attention to environmental protection policies. The classification application technology is available, the life cycle is long, the technology is mature, and the application field is becoming more and more extensive. From industrial-level job classification, market-level product classification, to household-level garbage classification, all require the application of sorting machines and related mechanisms. In recent years, overseas environmental protection has adopted increasingly detailed classification mechanisms. It has flourished in Europe and Japan, with a compound annual growth rate of more than 30%. Moreover, under the restrictions of environmental protection laws and regulations, classification is necessary and is indispensable in industrial and living environments. Sorting machines are becoming more and more common in some formal large companies and markets. Most manufacturers use them to replace manual labor, allowing sorting machines to achieve diversification and segmentation, and can be applied to all aspects of life and production. However, the size of sorting machines is relatively large, so it is difficult to truly apply them to all aspects of life and production.
[0003] Nickel sheets are widely used. Nickel sheets are one of the main components of the entire battery. Generally, nickel sheets need to be positioned and welded when they are installed. This is usually done manually, which is slow and has large errors after a period of time, resulting in reduced work efficiency and making the installation of nickel sheets very inconvenient. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] In order to solve the problem that the nickel sheet needs to be positioned and welded when it is installed, which is usually done manually, the manual operation is slow and the error is large after a period of time, resulting in reduced work efficiency and inconvenience in the installation of the nickel sheet, the utility model provides the following technical solutions:
[0006] A nickel sheet installation device includes a base, a fixing seat is fixedly installed on the top side of the base, a turntable is provided on the top side of the fixing seat, a support column is fixedly installed on the left end of the top side of the base, an installation assembly is provided on the front side of the support column, a top pressing mechanism is provided on the right side of the upper end of the support column, a fixing column is fixedly installed on the left end of the top side of the base, a driving assembly and a material picking mechanism are respectively provided on the right side of the fixed column, a hopper is provided on the top side of the base, and a distribution mechanism is provided on the inner side of the hopper.
[0007] The beneficial effect of the present invention is that the parts to be melted and pressed are stacked and placed inside the hopper, and then the melted and pressed parts are ejected one by one under the action of the distribution mechanism, and at the same time, the individual parts are transferred one by one to the eight work station slots on the top side of the turntable, and then under the action of the driving motor, the turntable transfers the parts to the bottom side of the melting and pressing assembly. At this time, the pressure plate is driven downward by starting the top pressure cylinder and fits with the melting and pressing frame. Then the melting and pressing frame drives the melting and pressing column to press downward, thereby partially fusing the parts. Then the turntable continues to rotate until it is parallel to the material picking mechanism, and the connecting head and the connecting frame are driven downward by starting the material picking cylinder. Then the finished product is automatically taken out by the material picking head, which is conducive to positioning and melting and pressing fixation during installation, reduces the difficulty of installation, and reduces manual operation. The installation is convenient and quick, and the installation efficiency is greatly improved.
[0008] On the basis of the above technical solution, the present invention can also be improved as follows.
[0009] As a preferred solution of the nickel sheet installation device described in the present invention, a work station slot is provided on the top side of the turntable, and there are a total of eight groups of work station slots, which are arranged in a circular and equidistant manner on the top side of the turntable, and a drive motor is provided on the bottom side of the turntable.
[0010] The beneficial effect of adopting the above further solution is that the eight groups of workstation slots are conducive to facilitating the limiting and transmission of parts, thereby facilitating installation and subsequent processing, and helping to improve installation efficiency.
[0011] As a preferred solution of the nickel sheet installation device described in the present invention, the installation component includes a mounting frame and a melting and pressing component, the mounting frame is movably installed on the right side of the support column, and the melting and pressing component is fixedly installed on the right end of the top side of the mounting frame, and the melting and pressing component and the top pressing mechanism are parallel to each other.
[0012] The beneficial effect of adopting the above-mentioned further scheme is that the mounting frame is subjected to the downward pressure of the pressure plate, thereby driving the melting and pressing assembly to slide downward on the outside of the support column, thereby performing melting and pressing fixation, and is beneficial to improving the stability of the melting and pressing assembly during movement and improving the accuracy of melting and pressing fixation.
[0013] As a preferred solution of the nickel sheet installation device of the present invention, the melting and pressing assembly includes a melting and pressing frame and a melting and pressing column, a plurality of groups of melting and pressing columns are arranged on the bottom side of the inner side of the melting and pressing frame, and the melting and pressing frame is fixed to the right end of the top side of the mounting frame by bolts.
[0014] The beneficial effect of adopting the above further solution is that by starting the top pressure cylinder, the pressure plate is pressed down and fits with the melting and pressing frame, and then the melting and pressing frame drives the melting and pressing column to press down, thereby partially fusing and fixing the parts.
[0015] As a preferred solution of the nickel sheet installation device of the utility model, the pressing mechanism includes a pressing cylinder and a pressing plate, a support column is fixedly installed on the left side of the pressing cylinder, and a pressing plate is fixedly installed on the bottom end of the pressing cylinder.
[0016] The beneficial effect of adopting the above further solution is that, under the action of the top pressure cylinder, it is conducive to driving the pressure plate to move, thereby providing power for the melting and pressing assembly to move and perform melting and pressing.
[0017] As a preferred solution of the nickel sheet installation device described in the utility model, the driving assembly includes a mounting seat, a material-picking cylinder and a connecting head. A material-picking cylinder is provided on the right side of the mounting seat, a connecting head is fixedly installed at the bottom end of the material-picking cylinder, and a material-picking mechanism is installed at the end of the connecting head through bolts.
[0018] The beneficial effect of adopting the above further solution is that by starting the material-retrieving cylinder to drive the connecting head and the connecting frame to move downward, it is convenient to carry out operation control when retrieving materials, thereby providing power for the retrieving mechanism to move and retrieve materials.
[0019] As a preferred solution of the nickel sheet installation device described in the present invention, the material picking mechanism includes a connecting frame, a material picking column and a material picking head, the bottom side of the connecting frame is provided with a material picking column, the bottom end of the material picking column is fixedly installed with a material picking head, and the left end of the top side of the connecting frame is installed with a connecting head by bolts.
[0020] The beneficial effect of adopting the above further solution is that by starting the material-retrieving cylinder to drive the connecting head and the connecting frame to move downward, and then the finished product is automatically taken out by the material-retrieving head, it is beneficial to reduce manual operation, make material retrieving convenient and quick, and greatly improve installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0022] Figure 1 It is a top view of the entire embodiment.
[0023] Figure 2 It is a rear cross-sectional view of the material taking mechanism of this embodiment.
[0024] Figure 3 It is a front cross-sectional view of the entire embodiment.
[0025] Figure 4 This is a front cross-section of the fusion pressing assembly of this embodiment.
[0026] Figure 5 This is a rear cross-section of the drive assembly of this embodiment.
[0027] Figure 6 For this embodiment Figure 2 A in the enlarged structure diagram.
[0028] In the figure; base 1, fixed seat 2, turntable 3, support column 4, mounting assembly 5, pressing mechanism 6, fixed column 7, drive assembly 8, material taking mechanism 9, hopper 10, distribution mechanism 11, work station slot 301, mounting frame 501, melting and pressing assembly 502, melting and pressing frame 5021, melting and pressing column 5022, pressing cylinder 601, pressure plate 602, mounting seat 801, material taking cylinder 802, connecting head 803, connecting frame 901, material taking column 902, material taking head 903. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. Example
[0032] Reference Figures 1 to 6, is an embodiment of the utility model, which provides a nickel sheet installation device, including a base 1, a fixing base 2 is fixedly installed on the top side of the base 1, a turntable 3 is provided on the top side of the fixing base 2, a support column 4 is fixedly installed on the left end of the top side of the base 1, a mounting assembly 5 is provided on the front side of the support column 4, a top pressing mechanism 6 is provided on the right side of the upper end of the support column 4, a fixing column 7 is fixedly installed on the left end of the top side of the base 1, a driving assembly 8 and a material taking mechanism 9 are respectively provided on the right side of the fixed column 7, a silo 10 is provided on the top side of the base 1, and a distribution mechanism 11 is provided on the inner side of the silo 10.
[0033] like Figure 1 As shown, the parts to be melted and pressed are stacked and placed inside the hopper 10, and then the melted and pressed parts are ejected one by one under the action of the distribution mechanism 11, and at the same time, the individual parts are transferred one by one to the eight work slots 301 on the top side of the turntable 3. The turntable 3 transfers the parts to the bottom side of the melting and pressing assembly 502 for local fusion. Then the turntable 3 continues to rotate until it is parallel to the material taking mechanism 9, and the finished product is automatically taken out, which is conducive to positioning and melting and fixing during installation, reduces the difficulty of installation, and reduces manual operation. The installation is convenient and quick, and the installation efficiency is greatly improved.
[0034] Furthermore, a workstation slot 301 is provided on the top side of the turntable 3 , and there are eight groups of workstation slots 301 , which are arranged in a circular and equidistant manner on the top side of the turntable 3 , and a driving motor is provided on the bottom side of the turntable 3 .
[0035] like Figure 1 As shown, during the installation process, eight groups of workstation slots 301 are used to facilitate the limiting and transmission of parts, thereby facilitating installation and subsequent processing and improving installation efficiency.
[0036] Furthermore, the mounting assembly 5 includes a mounting frame 501 and a melting and pressing assembly 502. The mounting frame 501 is movably mounted on the right side of the support column 4, and the melting and pressing assembly 502 is fixedly mounted on the right end of the top side of the mounting frame 501. The melting and pressing assembly 502 and the top pressing mechanism 6 are parallel to each other.
[0037] like Figure 3 As shown, during the process of melting and pressing, the mounting frame 501 is subjected to the downward pressure of the pressure plate 602, thereby driving the melting and pressing component 502 to slide downward on the outside of the support column 4, thereby performing melting and pressing fixation, and is beneficial to improving the stability of the melting and pressing component 502 during movement and improving the accuracy of melting and pressing fixation.
[0038] Furthermore, the melting and pressing assembly 502 includes a melting and pressing frame 5021 and melting and pressing columns 5022. Several groups of melting and pressing columns 5022 are set on the bottom side of the inner side of the melting and pressing frame 5021, and the melting and pressing frame 5021 is fixed to the right end of the top side of the mounting frame 501 by bolts.
[0039] like Figure 3 、 Figure 4 As shown, the top pressure cylinder 601 is started to drive the pressure plate 602 to press down and fit with the melting and pressing frame 5021, and then the melting and pressing frame 5021 drives the melting and pressing column 5022 to press down, thereby partially fusing and fixing the parts.
[0040] Furthermore, the pressing mechanism 6 includes a pressing cylinder 601 and a pressing plate 602 . The support column 4 is fixedly installed on the left side of the pressing cylinder 601 , and the pressing plate 602 is fixedly installed on the bottom end of the pressing cylinder 601 .
[0041] like Figure 3 As shown, during the process of melting, pressing and fixing, under the action of the top pressure cylinder 601, it is helpful to drive the pressure plate 602 to move, thereby providing power for the melting and pressing assembly 502 to move and perform melting and pressing.
[0042] Furthermore, the driving assembly 8 includes a mounting base 801, a material picking cylinder 802 and a connecting head 803. The material picking cylinder 802 is arranged on the right side of the mounting base 801. The connecting head 803 is fixedly installed on the bottom end of the material picking cylinder 802, and the end of the connecting head 803 is installed with a material picking mechanism 9 through bolts.
[0043] like Figure 2 As shown, starting the material-retrieving cylinder 802 drives the connecting head 803 and the connecting frame 901 to move downward, which is conducive to facilitating operation and control when retrieving materials, thereby providing power for the retrieving mechanism 9 to move and retrieve materials.
[0044] Furthermore, the material picking mechanism 9 includes a connecting frame 901, a material picking column 902 and a material picking head 903. The material picking column 902 is provided on the bottom side of the connecting frame 901, the material picking head 903 is fixedly installed on the bottom end of the material picking column 902, and the connecting head 803 is installed on the left end of the top side of the connecting frame 901 through bolts.
[0045] like Figure 2 、 Figure 6 As shown, the material taking cylinder 802 is started to drive the connecting head 803 and the connecting frame 901 to move downward, and then the finished product is automatically taken out by the material taking head 903, which is conducive to reducing manual operations, making material taking convenient and quick, and greatly improving installation efficiency.
[0046] Working principle;
[0047] First, the parts to be melted and pressed are stacked and placed inside the hopper 10, and then the melted and pressed parts are ejected one by one under the action of the distribution mechanism 11, and at the same time, the individual parts are transferred one by one to the eight work slots 301 on the top side of the turntable 3, and then under the action of the driving motor, the turntable 3 transfers the parts to the bottom side of the melting and pressing assembly 502. At this time, by starting the top pressure cylinder 601, the pressure plate 602 is driven to press down and fit with the melting and pressing frame 5021, and then the melting and pressing frame 5021 drives the melting and pressing column 5022 to press down, thereby partially fusing the parts. Then the turntable 3 continues to rotate until it is parallel to the material picking mechanism 9, and then the material picking cylinder 802 is started to drive the connecting head 803 and the connecting frame 901 to move downward, and then the finished product is automatically taken out by the material picking head 903, which is conducive to positioning and melting and pressing fixation during installation, reduces the difficulty of installation, and reduces manual operation. The installation is convenient and quick, and the installation efficiency is greatly improved.
[0048] It is important to note that the configuration and arrangement of the present application, as shown in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, components shown as integrally formed may be constructed from multiple parts or components, the positions of components may be inverted or otherwise altered, and the nature, number, or position of discrete components may be modified or changed. Therefore, all such modifications are intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the function described, and not only structural equivalence but also equivalent structures. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0049] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0050] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A nickel sheet mounting device, characterized in that: The invention comprises a base (1), a fixing seat (2) is fixedly mounted on the top side of the base (1), a turntable (3) is provided on the top side of the fixing seat (2), a support column (4) is fixedly mounted on the left end of the top side of the base (1), a mounting assembly (5) is provided on the front side of the support column (4), a top pressing mechanism (6) is provided on the right side of the upper end of the support column (4), a fixing column (7) is fixedly mounted on the left end of the top side of the base (1), a driving assembly (8) and a material taking mechanism (9) are respectively provided on the right side of the fixing column (7), a silo (10) is provided on the top side of the base (1), and a distribution mechanism (11) is provided on the inner side of the silo (10).
2. The nickel sheet mounting device according to claim 1, wherein: The top side of the turntable (3) is provided with workstation slots (301), and there are eight groups of the workstation slots (301) arranged in a circular pattern and equidistantly on the top side of the turntable (3). A driving motor is provided on the bottom side of the turntable (3).
3. The nickel sheet mounting device according to claim 1, wherein: The mounting assembly (5) comprises a mounting frame (501) and a melting and pressing assembly (502), wherein the mounting frame (501) is movably mounted on the right side of the support column (4), and the melting and pressing assembly (502) is fixedly mounted on the right end of the top side of the mounting frame (501), and the melting and pressing assembly (502) and the top pressing mechanism (6) are parallel to each other.
4. The nickel sheet installation device according to claim 3, wherein: The melting and pressing assembly (502) includes a melting and pressing frame (5021) and melting and pressing columns (5022). A plurality of groups of melting and pressing columns (5022) are provided on the bottom side of the inner side of the melting and pressing frame (5021), and the melting and pressing frame (5021) is fixedly mounted on the right end of the top side of the mounting frame (501) by means of bolts.
5. The nickel sheet mounting device according to claim 1, wherein: The pressing mechanism (6) comprises a pressing cylinder (601) and a pressing plate (602), a support column (4) is fixedly mounted on the left side of the pressing cylinder (601), and a pressing plate (602) is fixedly mounted on the bottom end of the pressing cylinder (601).
6. The nickel sheet mounting device according to claim 1, wherein: The driving assembly (8) comprises a mounting seat (801), a material taking cylinder (802) and a connecting head (803); the material taking cylinder (802) is provided on the right side of the mounting seat (801); the connecting head (803) is fixedly mounted on the bottom end of the material taking cylinder (802); and the end of the connecting head (803) is mounted with a material taking mechanism (9) via bolts.
7. The nickel sheet mounting device according to claim 6, wherein: The material taking mechanism (9) comprises a connecting frame (901), a material taking column (902) and a material taking head (903); the material taking column (902) is provided on the bottom side of the connecting frame (901); the material taking head (903) is fixedly mounted on the bottom end of the material taking column (902); and a connecting head (803) is mounted on the left end of the top side of the connecting frame (901) via bolts.