Semi-automatic insole machine

Abstract

The utility model discloses a kind of semi-automatic foot mat machines, including rack, the top of rack is fixedly connected with Feida positioning mechanism, horizontal material taking mechanism and rotary positioning mechanism;Feida positioning mechanism includes mounting seat, and the material roll for installing foot mat roll material of fixedly connected on mounting seat, for receiving the material roll of foot mat roll material bottom film, for driving material roll to go out multiple material pulling roller, for stripping the positioning stripping assembly of foot mat material on roll material;Horizontal material taking mechanism includes stand, cross-moving component being installed on stand, and for suction foot mat material and take material component up and down;Rotary positioning mechanism includes driving motor being installed in rack, and rotary positioning disc are fixedly connected with driving motor output end, bottom disc is installed in rotary positioning disc top, and for compacting bottom disc compacting component.The utility model compared to pure manual operation, can improve production efficiency, and guarantee the positioning accuracy of each link in production process, help to improve the production quality of foot mat.

Description

Technical Field

[0001] This utility model relates to the field of foot mat machine technology, specifically to a semi-automatic foot mat machine. Background Technology

[0002] In the manufacturing of monitor stands, with the widespread adoption and diversification of display devices, the demand for monitor stands is increasing daily, while also placing higher demands on their quality and production efficiency. In this context, the traditional method of attaching monitor stand base feet relies primarily on manual operation. Workers must pick up each foot individually, align it with the designated mounting position on the base, and attach it. This process is not only time-consuming and labor-intensive, but also prone to errors due to the subjectivity and individual differences in manual operation. It's difficult to ensure that each foot is attached in a completely consistent position, leading to misalignment and tilting, which affects the stability and aesthetics of the monitor stand, reduces the overall product quality, and makes it difficult to meet the demands of large-scale, standardized production.

[0003] Based on the above, this utility model proposes a semi-automatic foot mat machine, which can effectively solve the above problems. Utility Model Content

[0004] This utility model addresses the shortcomings of the existing technology by providing a semi-automatic foot pad machine.

[0005] This utility model is achieved through the following technical solution:

[0006] A semi-automatic foot mat machine includes a frame, with a feeder positioning mechanism, a lateral material handling mechanism, and a rotary positioning mechanism fixedly connected to the top of the frame. The feeder positioning mechanism includes a mounting base, a roll reel for mounting foot mat rolls, a take-up roller for receiving the bottom film of the foot mat roll, multiple pull rollers for driving the roll, and a positioning and peeling assembly for peeling the foot mat material from the roll. The lateral material handling mechanism includes a column, a lateral movement assembly mounted on the column, and an up-and-down material handling assembly for picking up the foot mat material. The rotary positioning mechanism includes a drive motor installed in the frame, a rotary positioning disc fixedly connected to the output end of the drive motor, a base plate mounted on top of the rotary positioning disc, and a clamping assembly for clamping the base plate.

[0007] According to the above technical solution, as a further preferred technical solution, the positioning and peeling assembly includes a peeling platform, a fixed positioning block is fixedly connected to the tail of the peeling platform, a first left and right cylinder is provided above the peeling platform, the telescopic ends of the first left and right cylinders are fixedly connected to a first upper and lower cylinder through a first cylinder fixing plate, and a movable positioning block is fixedly connected to the output end of the first upper and lower cylinder.

[0008] According to the above technical solution, as a further preferred technical solution, the transverse component includes a horizontal fixed plate fixedly installed on the top of the column. A plurality of parallel first slide rails are fixedly connected to the front side of the horizontal fixed plate. A first slider is slidably connected to the first slide rail. A horizontal moving plate is fixedly connected to the front side of the first slider. One side of the horizontal moving plate is fixedly connected to the telescopic end of the second left and right cylinders. The second left and right cylinders are fixedly connected to one end of the horizontal fixed plate through a second cylinder fixing plate.

[0009] According to the above technical solution, as a further preferred technical solution, the upper and lower material handling assembly includes multiple second slide rails fixedly connected to the front side of the horizontal moving plate. A second slider is slidably connected to each of the second slide rails. A first lifting plate is fixedly connected to the front side of each second slider. The top of the first lifting plate is fixedly connected to the telescopic end of a second upper and lower cylinder. The second upper and lower cylinder is fixedly connected to the top of the horizontal moving plate via a third cylinder fixing plate. A third slide rail is fixedly connected to the front side of the first lifting plate. A third slider is slidably connected to the third slide rail. An L-shaped second lifting plate is fixedly connected to the front side of the third slider. The top of the second lifting plate is fixedly connected to the telescopic end of the third upper and lower cylinder. The third upper and lower cylinder is fixedly connected to the top of the second lifting plate via a fourth cylinder fixing plate. A contoured suction cup is fixedly connected to the bottom of the second lifting plate.

[0010] According to the above technical solution, as a further preferred technical solution, the clamping assembly includes a cylinder base fixedly connected to the frame, a clamping cylinder fixedly connected to the top of the cylinder base, and a clamping block for clamping the chassis fixedly connected to the telescopic end of the clamping cylinder.

[0011] According to the above technical solution, as a further preferred technical solution, a control panel is installed on one side of the top of the frame via a connecting column.

[0012] According to the above technical solution, as a further preferred technical solution, the chassis is provided with mounting parts around its perimeter for mounting foot pad materials.

[0013] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0014] This utility model provides a semi-automatic floor mat machine. By setting a feeder positioning mechanism, it realizes the feeding, receiving, and peeling positioning of floor mat rolls; by setting a lateral material picking mechanism, it can pick up floor mat material from the feeder positioning mechanism and move it laterally; by setting a rotary positioning mechanism, it can rotate and position the chassis holding the floor mat material. This gives the entire floor mat machine the basic functions of semi-automatic floor mat production, improving the automation level of floor mat production. Compared with purely manual operation, it can improve production efficiency and ensure the positioning accuracy of each stage in the production process, thus helping to improve the production quality of floor mats. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the feeder positioning mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the transverse material handling mechanism of this utility model;

[0018] Figure 4 This is a side view of the transverse material handling mechanism structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the rotary positioning mechanism of this utility model. Detailed Implementation

[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0021] A semi-automatic foot mat machine includes a frame 1, with a feeder positioning mechanism, a lateral material picking mechanism, and a rotary positioning mechanism fixedly connected to the top of the frame 1. The feeder positioning mechanism includes a mounting base 2, a material reel 3 for mounting foot mat rolls fixedly connected to the mounting base 2, a take-up roller 4 for receiving the bottom film of the foot mat roll, multiple pull rollers 5 for driving the material roll, and a positioning and peeling assembly 6 for peeling the foot mat material off the roll. The lateral material picking mechanism includes a column 7, a lateral movement assembly 8 mounted on the column 7, and an up-and-down material picking assembly 9 for picking up the foot mat material. The rotary positioning mechanism includes a drive motor 10 installed in the frame 1, a rotary positioning disk 11 fixedly connected to the output end of the drive motor 10, a base 12 mounted on the top of the rotary positioning disk 11, and a pressing assembly 13 for pressing the base 12.

[0022] This invention utilizes a feeder positioning mechanism to achieve feeding, receiving, and material peeling and positioning of the foot mat roll; a lateral material picking mechanism to pick up the foot mat material from the feeder positioning mechanism and move it laterally; and a rotary positioning mechanism to rotate and position the chassis holding the foot mat material. This gives the entire foot mat machine the basic functions of semi-automatic foot mat production, improving the automation level of foot mat production. Compared to purely manual operation, it increases production efficiency and ensures the positioning accuracy of each stage of the production process, thus contributing to improved foot mat production quality.

[0023] Furthermore, in another embodiment, the positioning and peeling assembly 6 includes a peeling platform 601, a fixed positioning block 602 is fixedly connected to the tail of the peeling platform 601, a first left and right cylinder 603 is provided above the peeling platform 601, the telescopic end of the first left and right cylinder 603 is fixedly connected to a first upper and lower cylinder 606 through a first cylinder fixing plate 604, and the output end of the first upper and lower cylinder 606 is fixedly connected to a movable positioning block 607.

[0024] By setting up the positioning and peeling component 6, the pad material can be accurately positioned under the interaction of the peeling platform 601, the fixed positioning block 602, the first left and right cylinders 603, the first up and down cylinders 606, and the movable positioning block 607. This ensures that the pad material is accurately peeled from the roll, improves the accuracy and stability of material peeling, and thus ensures the positional accuracy of the pad material in subsequent production processes, which is conducive to improving the yield rate of the entire pad production.

[0025] Furthermore, in another embodiment, the lateral movement assembly 8 includes a horizontal fixing plate 801 fixedly installed on the top of the column 7. A plurality of parallel first slide rails 802 are fixedly connected to the front side of the horizontal fixing plate 801. A first slider 803 is slidably connected to the first slide rail 802. A horizontal moving plate 804 is fixedly connected to the front side of the first slider 803. One side of the horizontal moving plate 804 is fixedly connected to the telescopic end of the second left and right cylinders 805. The second left and right cylinders 805 are fixedly connected to one end of the horizontal fixing plate 801 through a second cylinder fixing plate 806.

[0026] By setting the transverse component 8, under the action of the first slide rail 802, the first slider 803, and the second left and right cylinders, the horizontal moving plate 804 can slide smoothly, thereby accurately controlling the transverse position of the picked-up foot pad material, improving the positioning accuracy in the material picking and feeding process, meeting the requirements for precise material transfer in the foot pad production process, and helping to improve product quality and production efficiency.

[0027] Furthermore, in another embodiment, the lifting and lowering assembly 9 includes a plurality of second slide rails 901 fixedly connected to the front side of the horizontal moving plate 804. The second slide rails 901 are slidably connected to second sliders 902. A first lifting plate 903 is fixedly connected to the front side of the second sliders 902. The top of the first lifting plate 903 is fixedly connected to the telescopic end of a second lifting cylinder 904. The second lifting cylinder 904 is fixedly connected to the top of the horizontal moving plate 804 via a third cylinder fixing plate 905. A third slide rail 906 is fixedly connected to the front side of the first lifting plate 903. A third slider 907 is slidably connected to the third slide rail 906. An L-shaped second lifting plate 908 is fixedly connected to the front side of the third slider 907. The top of the second lifting plate 908 is fixedly connected to the telescopic end of a third lifting cylinder 909. The third lifting cylinder 909 is fixedly connected to the top of the second lifting plate 908 via a fourth cylinder fixing plate 910. A contoured suction cup 911 is fixedly connected to the bottom of the second lifting plate 908.

[0028] By setting up the upper and lower material picking components 9, and with the cooperation of multiple sets of slide rails, sliders and cylinders, the contour suction cup 911 can flexibly adjust its height and position, accurately pick up the foot pad material, and accurately place the material according to subsequent production needs, thereby improving the accuracy of picking up and placing the material, ensuring the accurate assembly of the foot pad in the production process, and helping to improve the production quality and automation level of the foot pad.

[0029] Furthermore, in another embodiment, the clamping assembly 13 includes a cylinder base 131 fixedly connected to the frame 1, a clamping cylinder 132 fixedly connected to the top of the cylinder base 131, and a clamping block 133 for clamping the chassis 12 fixedly connected to the telescopic end of the clamping cylinder 132.

[0030] By setting up the clamping assembly 13, with the cooperation of the cylinder base 131, the clamping cylinder 132 and the clamping block 133, the clamping cylinder 132 drives the clamping block 132 to move downward, which can firmly clamp the chassis 12, prevent the transverse material picking mechanism from shaking when it attaches the foot pads to the chassis 12, and ensure the stability of the chassis.

[0031] Furthermore, in another embodiment, a control panel 15 is mounted on the top side of the frame 1 via a connecting column 14.

[0032] By setting up the control panel 15, operators can easily operate and control the entire semi-automatic foot mat machine. Operators can start and stop the equipment, adjust the operating parameters, etc., from a convenient location through the control panel, which improves the convenience of equipment operation and human-machine interaction.

[0033] Furthermore, in another embodiment, the chassis 12 is provided with mounting portions 121 around its perimeter for mounting foot pad materials.

[0034] The mounting sections 121 provided around the chassis 12 provide dedicated mounting positions for the foot pad material, making the installation of the foot pad material on the chassis 12 more convenient and accurate.

[0035] The working principle of one embodiment of this utility model is as follows:

[0036] First, the foot pad roll is installed on the roll reel 3. As production progresses, multiple pull rollers 5 rotate to drive the roll forward. During the feeding process, the take-up roller 4 rotates synchronously to receive the bottom film of the foot pad roll. When the foot pad material moves to the position of the positioning and peeling component 6, the positioning and peeling component starts to work. The first left and right cylinders 603 drive the first upper and lower cylinders 606 and the movable positioning block 607 to move left and right. After reaching the appropriate lateral position, the first upper and lower cylinders 606 push the movable positioning block 607 downward, cooperating with the fixed positioning block 602 to accurately position and peel the foot pad material on the roll, preparing for subsequent material removal.

[0037] Then, the lateral movement component 8 of the lateral material handling mechanism begins to operate. The second left and right cylinders 805 extend and retract, causing the horizontal moving plate 804 to slide along the first slide rail 802, moving the upper and lower material handling components 9 mounted on the horizontal moving plate 804 above the foot pad material. At this time, the upper and lower material handling components operate, the second upper and lower cylinders 904 drive the first lifting plate 903 to descend along the second slide rail 901, and the third upper and lower cylinders 909 drive the second lifting plate 908 to descend along the third slide rail 906, causing the contour suction cup 911 to contact and pick up the foot pad material. After picking up the material, the cylinders move in opposite directions, causing the contour suction cup 911 to rise and move laterally, transferring the foot pad material above the chassis 12 of the rotary positioning mechanism.

[0038] Then, the drive motor 10 of the rotary positioning mechanism starts, driving the rotary positioning disk 11 and the base 12 mounted on top of it to rotate, rotating the mounting part 121 on the base 12 to the appropriate position. At this time, the clamping cylinder 132 of the clamping assembly 13 drives the clamping block 133 to move downward, clamping the base 12 and preventing the base 12 from moving in subsequent operations. The contour suction cup 911 of the transverse material picking mechanism descends, placing the foot pad material on the mounting part 121 of the base 12. After one foot pad material is applied, the clamping cylinder 132 drives the clamping block 133 to move upward, and then the drive motor 10 drives the rotary positioning disk 11 to rotate 90 degrees to continue applying the second one, until all four foot pad materials on each base 12 are applied, and then the materials are manually removed.

[0039] Based on the description and accompanying drawings of this utility model, those skilled in the art can easily manufacture or use a semi-automatic foot pad machine of this utility model, and can produce the positive effects described in this utility model.

[0040] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0041] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A semi-automatic foot mat machine, characterized in that: The machine includes a frame (1), on the top of which a feeder positioning mechanism, a transverse material picking mechanism and a rotary positioning mechanism are fixedly connected; the feeder positioning mechanism includes a mounting base (2), a roll reel (3) for mounting foot pad rolls, a take-up roller (4) for receiving the bottom film of the foot pad rolls, multiple pull rollers (5) for driving the rolls to move, and a positioning and peeling assembly (6) for peeling the foot pad material from the rolls; the transverse material picking mechanism includes a column (7), a transverse moving assembly (8) mounted on the column (7), and an up and down picking assembly (9) for picking up the foot pad material; the rotary positioning mechanism includes a drive motor (10) mounted in the frame (1), a rotary positioning disk (11) fixedly connected to the output end of the drive motor (10), a base (12) mounted on the top of the rotary positioning disk (11), and a pressing assembly (13) for pressing the base (12).

2. The semi-automatic foot mat machine according to claim 1, characterized in that: The positioning and peeling assembly (6) includes a peeling platform (601), a fixed positioning block (602) is fixedly connected to the tail of the peeling platform (601), a first left and right cylinder (603) is provided above the peeling platform (601), the telescopic end of the first left and right cylinder (603) is fixedly connected to a first upper and lower cylinder (606) through a first cylinder fixing plate (604), and the output end of the first upper and lower cylinder (606) is fixedly connected to a movable positioning block (607).

3. A semi-automatic foot pad machine according to claim 1, characterized in that: The transverse component (8) includes a horizontal fixing plate (801) fixedly installed on the top of the column (7). A plurality of parallel first slide rails (802) are fixedly connected to the front side of the horizontal fixing plate (801). A first slider (803) is slidably connected to the first slide rail (802). A horizontal moving plate (804) is fixedly connected to the front side of the first slider (803). One side of the horizontal moving plate (804) is fixedly connected to the telescopic end of the second left and right cylinders (805). The second left and right cylinders (805) are fixedly connected to one end of the horizontal fixing plate (801) through a second cylinder fixing plate (806).

4. A semi-automatic foot mat machine according to claim 3, characterized in that: The upper and lower material handling assembly (9) includes multiple second slide rails (901) fixedly connected to the front side of the horizontal moving plate (804). The second slide rails (901) are slidably connected to second sliders (902). A first lifting plate (903) is fixedly connected to the front side of the second sliders (902). The top of the first lifting plate (903) is fixedly connected to the telescopic end of a second upper and lower cylinder (904). The second upper and lower cylinder (904) is fixedly connected to the top of the horizontal moving plate (804) via a third cylinder fixing plate (905). 3) A third slide rail (906) is fixedly connected to the front side, and a third slider (907) is slidably connected to the third slide rail (906). A second lifting plate (908) in the shape of an L is fixedly connected to the front side of the third slider (907). The top of the second lifting plate (908) is fixedly connected to the telescopic end of the third upper and lower cylinder (909). The third upper and lower cylinder (909) is fixedly connected to the top of the second lifting plate (908) through the fourth cylinder fixing plate (910). A contour suction cup (911) is fixedly connected to the bottom of the second lifting plate (908).

5. A semi-automatic foot mat machine according to claim 1, characterized in that: The clamping assembly (13) includes a cylinder base (131) fixedly connected to the frame (1), a clamping cylinder (132) fixedly connected to the top of the cylinder base (131), and a clamping block (133) for clamping the chassis (12) fixedly connected to the telescopic end of the clamping cylinder (132).

6. A semi-automatic foot mat machine according to claim 1, characterized in that: A control panel (15) is mounted on one side of the top of the frame (1) via a connecting column (14).

7. A semi-automatic foot pad machine according to claim 1, characterized in that: The chassis (12) has mounting parts (121) around its perimeter for mounting foot pad materials.

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