Cleaning device for EC spray gun of converter

By designing a converter EC spray gun cleaning device, a high-pressure water gun is used to clean the nozzle and dust accumulation in the barrel online, which solves the problem of nozzle blockage, improves dust removal effect and production efficiency, and reduces costs.

CN223329338UActive Publication Date: 2025-09-12SHANDONG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202422750679.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The nozzles of existing EC spray guns are prone to clogging, resulting in poor dust removal and the need for offline cleaning, which is costly and inefficient, affecting production progress.

Method used

A converter EC spray gun cleaning device is designed. A high-pressure water gun is used to spray high-pressure water through the cylinder to clean the nozzle. Combined with the water gun barrel connected by hollow bolts and nuts, the nozzle and cylinder dust can be cleaned online.

Benefits of technology

It achieves efficient cleaning of the printhead, reduces cleaning costs and time, simplifies operations, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metallurgical machinery, and particularly discloses a converter EC spray gun cleaning device which comprises a cylinder body and a high-pressure water gun, a plurality of groups of spray guns are arranged in the cylinder body, the high-pressure water gun extends into the cylinder body, and a water gun barrel of the high-pressure water gun is connected with an external high-pressure water pump and comprises a pipe body. Hollow bolts are fixedly arranged on the front portions of the pipe bodies, nuts are fixedly arranged on the rear portions of the pipe bodies, and the pipe bodies are connected front and back through the hollow bolts and the nuts. The water inlet hole of the spray gun nozzle can be cleaned by utilizing the impulsive force of high-pressure water, and accumulated dust on the upper part of the spray gun and the surrounding barrel body is cleaned, so that the water coverage area of the spray gun is increased, the cooling effect is ensured, the dust accumulation speed of the spray gun is slowed down, the cleaned sewage is directly discharged through the barrel body, the cleaning is more convenient, and the cost is lower; and the influence on production time can be reduced through online cleaning, the spray gun does not need to be disassembled and assembled, time and labor are saved, and the current production requirements are better met.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical machinery, in particular to a converter EC spray gun cleaning device. Background Art

[0002] Dry dust removal on steelmaking production lines in metallurgical enterprises utilizes an EC spray gun system, with the EC gun as the primary piece of equipment. The spray gun's head is an atomizing nozzle. In actual production, this nozzle is located at the top of the EC cylinder, a location characterized by high temperatures, high dust levels, and a harsh environment. Impurities, scale, and other debris, after being affected by high-temperature steam, often clog the nozzle. A clogged nozzle prevents water from flowing properly through the nozzle's inlet, resulting in insufficient water flow into the system, poor atomization, and ineffective cooling of the dust removal flue gas. This also leads to dust accumulation and agglomeration on the cylinder walls, necessitating regular furnace shutdowns, offline inspections, and cleaning of the nozzle.

[0003] There are three common methods for cleaning nozzles: manual mechanical cleaning with a chisel. However, due to the small nozzle aperture and the hardness of the clogged material, manual cleaning with a chisel is difficult and can easily damage the nozzle. Acidic chemical cleaning is ineffective due to the small contact area and inability to penetrate deeply into the nozzle. High-pressure water jet cleaning is also common. All three methods are performed offline, resulting in relatively high maintenance costs and the need for furnace downtime, which significantly impacts production and processing cycles. Currently, there is an urgent need for an effective and rapid cleaning method or device for nozzle cleaning. Therefore, a cleaning device for cleaning and repairing nozzles in converter EC spray gun systems is needed to address the high costs, low efficiency, and production delays associated with existing mechanical, chemical, and offline high-pressure cleaning methods for EC spray guns. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a converter EC spray gun cleaning device.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a converter EC spray gun cleaning device, including a cylindrical body and a high-pressure water gun, multiple groups of spray guns are installed inside the cylindrical body, the high-pressure water gun extends into the interior of the cylindrical body, the water gun barrel of the high-pressure water gun is connected to an external high-pressure water pump, the water gun barrel includes a tube body, a hollow bolt is fixedly provided at the front of the tube body, a nut is fixedly provided at the rear of the tube body, and the tube bodies are connected front and back through the hollow bolt and the nut.

[0006] Specifically, a cylinder wall is provided on the outer periphery of the cylinder, and a plurality of mounting holes are provided on the cylinder wall, and the spray guns are installed in the mounting holes.

[0007] Specifically, the spray gun includes a spray gun head and a spray gun barrel. The spray gun barrel passes through a mounting hole on the cylinder wall. The spray gun barrel is connected to the spray gun head through a bend pipe, and the spray gun head faces the outlet of the cylinder.

[0008] Specifically, the high-pressure water gun extends into the cylinder through a mounting hole on the cylinder wall, and the high-pressure water gun sprays water to clean the spray gun nozzle.

[0009] Specifically, the hollow bolt and nut are integrally formed and fixed on the tube body.

[0010] Specifically, the hollow bolt is provided with an external thread, the nut is provided with an internal thread, the head and tail of the tube body are connected by threads, the nut of the tail end of the tube body is threadedly connected to the water gun handle, and the tail of the water gun handle is connected to the high-pressure water pump through a high-pressure water pipe.

[0011] The utility model has the following beneficial effects:

[0012] The converter EC spray gun cleaning device designed by the utility model can use the impact of high-pressure water to clean the water inlet hole of the spray gun nozzle, and at the same time clean the dust accumulation on the upper part of the spray gun and the surrounding cylinder, so as to increase the water coverage area of ​​the spray gun, which not only ensures the cooling effect, but also slows down the dust accumulation speed of the nozzle.

[0013] The converter EC spray gun cleaning device designed by the utility model can directly discharge the sewage after cleaning through the cylinder body, which is more convenient for cleaning.

[0014] The converter EC spray gun cleaning device designed by the utility model has the advantages of simple equipment structure, convenient use and reusability; it is simple and easy to operate and is conducive to promotion.

[0015] The converter EC spray gun cleaning device designed by the utility model has low cost, and online cleaning can reduce the impact on production time.

[0016] The converter EC spray gun cleaning device designed by the utility model does not need to disassemble and assemble the spray gun, saves time and manpower, and is more in line with current production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the converter EC cylinder and spray gun.

[0018] Figure 2 It is a structural diagram of a spray gun.

[0019] Figure 3 This is a schematic diagram of the structure of the high-pressure water gun of the converter EC spray gun cleaning device.

[0020] Figure 4 It is a structural diagram of a water gun barrel.

[0021] Figure 5 It is a structural diagram of the working status of the converter EC spray gun cleaning device.

[0022] In the figure: 1-high-pressure water gun; 11-water gun barrel; 12-water gun handle; 21-hollow bolt; 22-tube body; 23-nut; 3-cylinder; 31-cylinder wall; 32-spray gun; 41-spray gun nozzle; 42-spray gun barrel. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely further describe the technical solutions in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] like Figure 1-Figure 5 As shown, a converter EC spray gun cleaning device includes a cylinder 3 and a high-pressure water gun 1. Six groups of spray guns 32 are installed inside the cylinder 3. The outer periphery of the cylinder 3 is provided with a cylinder wall 31. The cylinder wall 31 is provided with six mounting holes, and the spray guns 32 are installed in the mounting holes.

[0025] The spray gun 32 includes a spray gun head 41 and a spray gun barrel 42 . The spray gun barrel 42 passes through the mounting hole on the cylinder wall 31 . The spray gun barrel 42 is connected to the spray gun head 41 through a bend pipe. The spray gun head 41 faces the outlet of the cylinder 3 .

[0026] In actual production, the spray gun nozzle 41 and the spray gun barrel 42 are located in a high-temperature, dusty environment with relatively harsh conditions. Some impurities, scale flakes, etc. often clog the water inlet of the spray gun nozzle 41 after sintering, and the accumulated dust will accumulate above the spray gun barrel 42 and around the cylinder wall 31, causing dust accumulation in the cylinder. The smaller the cylinder diameter, the more smoke extraction effect of the dust removal system will be affected.

[0027] The high-pressure water gun 1 extends into the interior of the cylindrical body 3, and the water gun barrel 11 of the high-pressure water gun 1 is connected to the external high-pressure water pump. The water gun barrel 11 includes a hollow bolt 21, a tube body 22 and a nut 23. The hollow bolt 21 is fixedly set at the front of the tube body 22, and the nut 23 is fixedly set at the rear of the tube body 22. The tube bodies 22 are connected front and back through the hollow bolt 21 and the nut 23.

[0028] The high-pressure water gun 1 extends into the cylindrical body 3 through the mounting hole on the cylindrical body wall 31 , and the high-pressure water gun 1 sprays water to clean the spray gun nozzle 41 .

[0029] The hollow bolt 21 and the nut 23 are integrally formed and fixed to the tube body 22. The hollow bolt 21 is provided with an external thread, and the nut 23 is provided with an internal thread. The tube body 22 is connected at the head and tail by a thread. The nut of the tail end of the tube body 22 is threadedly connected to the water gun handle 12, and the tail of the water gun handle 12 is connected to the high-pressure water pump through a high-pressure water pipe.

[0030] The working principle of this utility model:

[0031] This utility model utilizes an adjustable high-pressure water gun 1. The gun 1 comprises a gun barrel 11, a gun handle 12, a gun barrel 2, a hollow bolt 21, a tube body 22, and a nut 23. The hollow bolt 21 and nut 23 are welded to the front and rear of the gun barrel 2. Depending on the diameter of the EC cylinder, a different number of gun barrels can be used. The rear end of the gun handle 12 is connected to a high-pressure water pump via a high-pressure water pipe.

[0032] When cleaning, disassemble one of the spray guns of the EC cylinder that needs to be cleaned. Figure 3 As shown, the water gun barrel 11 is then fixed with a hollow bolt 21 and a nut 23, the high-pressure water gun 1 is inserted into the cylinder wall 31, close to the spray gun nozzle 41, and the high-pressure water pump is turned on to use the high-pressure water gun 1 to deliver high-pressure water to impact the spray gun nozzle 41, so that impurities and other substances inside the spray gun nozzle 41 are impacted and fall to the bottom of the cylinder 3. In order to prevent the high-pressure water from splashing after being sprayed in the cylinder 3, the position of the high-pressure water gun 1 can be adjusted at any time to ensure that the sprayed water can flow along the inner wall of the cylinder 3 to the bottom.

[0033] The cleaning device of the present invention can utilize the impact of high-pressure water to clean the spray gun nozzle 41, while reducing the damage rate of the cleaning spare parts and improving the efficiency of simultaneously cleaning multiple spray gun nozzles 41. The device of the present invention has a simple structure, is easy to use and reusable, and has a low cost. In addition, online cleaning can reduce the impact on production time. At the same time, there is no need to disassemble and assemble the spray gun, saving time and manpower, and better meeting current production requirements.

[0034] The present invention is not limited to the above-mentioned embodiments. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention.

[0035] The technology, shape and structure that are not described in detail in this utility model are all well-known technologies.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A converter EC spray gun cleaning device, characterized in that: It includes a cylindrical body and a high-pressure water gun. Multiple groups of spray guns are installed inside the cylindrical body. The high-pressure water gun extends into the cylindrical body. The water gun barrel of the high-pressure water gun is connected to an external high-pressure water pump. The water gun barrel includes a tube body. A hollow bolt is fixed at the front of the tube body, and a nut is fixed at the rear of the tube body. The tube bodies are connected front and back through hollow bolts and nuts.

2. The converter EC spray gun cleaning device according to claim 1, characterized in that: The outer periphery of the cylinder is provided with a cylinder wall, and a plurality of mounting holes are provided on the cylinder wall, and the spray guns are installed in the mounting holes.

3. The converter EC spray gun cleaning device according to claim 2, characterized in that: The spray gun comprises a spray gun head and a spray gun barrel. The spray gun barrel passes through a mounting hole on the cylinder wall. The spray gun barrel is connected to the spray gun head through a bend pipe. The spray gun head faces the outlet of the cylinder.

4. The converter EC spray gun cleaning device according to claim 3, characterized in that: The high-pressure water gun extends into the cylinder through a mounting hole on the cylinder wall, and the high-pressure water gun sprays water to clean the spray gun nozzle.

5. The converter EC spray gun cleaning device according to claim 1, characterized in that: The hollow bolt and nut are integrally formed and fixed on the tube body.

6. The converter EC spray gun cleaning device according to claim 5, characterized in that: The hollow bolt is provided with an external thread, the nut is provided with an internal thread, the ends of the tube bodies are connected by threads, the nut of the tail end tube body is threadedly connected to the water gun handle, and the tail of the water gun handle is connected to the high-pressure water pump through a high-pressure water pipe.