Simple high pier hanging basket formwork dismantling device

Through a simple high pier hanging basket template dismantling device, the through-hole jack and wire rope assembly are used to achieve stable dismantling of the hanging basket, which solves the problems of high cost and high safety risks in dismantling the high pier hanging basket and achieves efficient and safe dismantling results.

CN223329719UActive Publication Date: 2025-09-12CHINA RAILWAY SIXTH GROUP CO LTD +1
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Patent Information

Application Number
CN202422798101.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-12
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

In the prior art, dismantling a high pier hanging basket usually requires four winches, which has high purchase costs and great safety risks during the dismantling process.

Method used

A simple high pier hanging basket formwork dismantling device is used, which includes components such as a fixed frame, H-shaped steel, a through-hole jack, an upper clamp, a steel wire rope and a lower clamp. The stable dismantling of the hanging basket is achieved by ejecting the through-hole jack and locking the steel wire rope.

Benefits of technology

It greatly saves costs, is easy to operate and highly safe, and can effectively control the stability and safety of the hanging basket dismantling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hanging basket formwork dismantling, and discloses a simple high pier hanging basket formwork dismantling device which comprises a fixing frame, H-shaped steel is fixedly welded to the inner side of the fixing frame, a center hole jack is fixedly installed in the H-shaped steel, and the outer walls of two steel wire ropes are movably connected with two second clamping plates. Lower clamps are arranged on the outer walls of the two steel wire ropes, and base plates are movably connected to the outer walls of the tops of the lower clamps. According to the simple high pier hanging basket formwork dismantling device, after a center hole jack bottom lower clamp is installed, a steel wire rope is locked, a center hole jack upper clamp is dismantled, a center hole jack inner core is ejected out in place, then the center hole jack upper clamp is installed, the steel wire rope is locked, the steel wire rope is locked, the center hole jack top upper clamp is dismantled, and the steel wire rope is loosened; and the steps are cycled, the dismantling work of the hanging basket side mold and the bottom basket is completed, the cost is greatly saved, and in the using process, operation is easy, stability is high, and the safety coefficient is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of dismantling hanging basket formwork, in particular to a simple high pier hanging basket formwork dismantling device. Background Art

[0002] With the development of the economy, the construction industry is also developing continuously. As an important part of the construction industry, the hanging basket industry has naturally been positively affected. The use of hanging baskets in construction is becoming more and more extensive, especially in bridge construction. The hanging basket construction method is widely used in the construction of cantilever beam bridges with larger spans due to its advantages such as light structure, simple and convenient assembly, and no pressure.

[0003] Basket dismantling involves key technical means in bridge construction, especially in the construction of large bridges, where basket dismantling is widely used. As the last step in bridge construction, basket dismantling carries high safety risks and technical requirements.

[0004] Defects or deficiencies of the existing technology: A winch is generally used to dismantle a high pier hanging basket, and four winches are required, which has a high purchase cost. In addition, the crane is very prone to instability during the dismantling process, posing a high safety risk. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a simple high pier hanging basket template dismantling device to solve the problem mentioned in the above background technology that a winch is generally used to dismantle the high pier hanging basket, four winches are required, the purchase cost is high, and it is very easy to become unstable during the dismantling process, posing a high safety risk.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a simple high pier hanging basket formwork dismantling device, comprising a fixed frame, an H-shaped steel fixedly welded on the inner side of the fixed frame, a through-hole jack fixedly installed inside the H-shaped steel, two tripods fixedly welded on the outer wall of the H-shaped steel, an upper clamp movably connected to the output end of the through-hole jack, four first clamping plates movably inserted inside the upper clamp, two steel ropes movably connected inside the four first clamping plates, two second clamping plates movably connected to the outer walls of the two steel ropes, a lower clamp provided on the outer walls of the two steel ropes, and a pad movably connected to the top outer wall of the lower clamp.

[0007] Preferably, a support plate is fixedly mounted on the outer wall of the output end of the through-hole jack, and a displacement ruler is fixedly mounted on the outer wall of the support plate.

[0008] Preferably, the interior of the fixing frame is fixedly welded to the outer walls of the two tripods, and the outer walls of the two tripods are fixedly connected to the outer walls of the through-hole jacks.

[0009] Preferably, the two steel wire ropes pass through the interior of the through-core jack, and the pad is arranged directly below the H-shaped steel.

[0010] Preferably, anti-slip grooves are provided on the inner sides of the four first engaging plates and the four second engaging plates, and the through-hole jack is arranged at the center of the fixing frame.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The simple high pier hanging basket formwork dismantling device installs the bottom lower clamp of the through-hole jack, locks the wire rope, removes the upper clamp of the through-hole jack, and pushes out the inner core of the through-hole jack. After it is in place, the upper clamp of the through-hole jack is installed, the wire rope is locked, the bottom lower clamp of the through-hole jack is removed, the wire rope is loosened, and the oil of the through-hole jack is returned to the through-hole jack. After the through-hole jack is back in place, the bottom lower clamp of the through-hole jack is installed, the wire rope is locked, the top upper clamp of the through-hole jack is removed, the wire rope is loosened, and the inner core of the through-hole jack is pushed out. The above steps are repeated to complete the dismantling of the side formwork and the bottom basket of the hanging basket, which greatly saves costs. In addition, the device is easy to operate, has strong stability, and has a high safety factor during use.

[0013] 2. This simple high pier hanging basket formwork removal device is equipped with a support plate fixedly installed at the output end of the through-hole jack. When the output end moves up, the support plate can be driven to move up. The support plate will drive the displacement ruler to move up, and the height of the wire rope can be judged. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a bottom view schematic diagram of the structure of the utility model;

[0016] Figure 3 It is a three-dimensional schematic diagram of the upper clamp and its related structures of the utility model.

[0017] In the figure: 1. Fixed frame; 2. H-shaped steel; 3. Through-hole jack; 4. Tripod; 5. Upper clamp; 6. First clamping plate; 7. Steel wire rope; 8. Second clamping plate; 9. Lower clamp; 10. Pad; 11. Support plate; 12. Displacement ruler. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Example:

[0020] Please refer to Figures 1-3.

[0021] A simple high pier hanging basket formwork removal device includes a fixed frame 1, an H-shaped steel 2 is fixedly welded to the inner side of the fixed frame 1, a through-hole jack 3 is fixedly installed inside the H-shaped steel 2, two tripods are fixedly welded to the outer wall of the H-shaped steel 2, an upper clamp 5 is movably connected to the output end of the through-hole jack 3, four first clamping plates are movably inserted inside the upper clamp 5, two steel wire ropes 7 are movably connected to the inner sides of the four first clamping plates, two second clamping plates 8 are movably connected to the outer walls of the two steel wire ropes 7, a lower clamp 9 is provided on the outer walls of the two steel wire ropes 7, and a pad 10 is movably connected to the top outer wall of the lower clamp 9;

[0022] On the bridge deck and on the front top beam of the hanging basket, one 75T through-hole jack 3 is preset corresponding to the four corners of the bottom basket. The bottom formwork system of the hanging basket is removed. After the fixed frame 1 is placed stably, two steel wire ropes 7 are passed down to the bottom beam of the bottom basket respectively. The lower clamp 9 and pad 10 are installed at the end of the steel wire rope 7 and an extrusion anchor head is made. It is fixed under the bottom beam so that the pad 10 can hang the bottom beam. After the four corners are fixed, the upper clamp 5 is used to fix the steel wire rope 7 above the through-hole jack 3, and the outer mold is lowered through the fall chain so that the outer sliding beam falls on the front and rear bottom beams. The outer mold is welded to the outer sliding beam, and then the outer sliding beam is welded to the bottom beam and fixed with channel steel. Before lowering, oil the through-hole jack 3, push out the inner core, and install the through-hole jack. 3. Fix the clamp 5 and wire rope 7. Then loosen the fall chains of the four corner beams at the same time to make the wire rope 7 stressed and form a system conversion. Adjust the through-hole jack 3 to make the four corners close to horizontal. After the four corner wire ropes 7 are fully stressed, let them stand for 30 minutes for pre-hanging. After 30 minutes, if there is no abnormality at each lifting point, release the fall chain and gradually lower the bottom basket and side formwork to the ground under the bridge through the contraction of the through-hole jack 3. Then dismantle and transport them away. When lowering, the four through-hole jacks 3 must be carried out synchronously, and the stroke range of each through-hole jack 3 must be accurately controlled by markings to ensure that the bottom formwork system is balanced during the lowering process. When the system is converted, each lifting point is tested by pre-hanging to ensure that the lifting point is firm and safe. Two wire ropes 7 are used at each lifting point to prevent one of them from breaking and causing an accident.

[0023] In the embodiment: a support plate 11 is fixedly mounted on the outer wall of the output end of the through-hole jack 3, and a displacement ruler 12 is fixedly mounted on the outer wall of the support plate 11;

[0024] Specifically, the output end of the through-hole jack 3 is fixedly installed with a support plate 11, which can drive the support plate 11 to move upward when the output end moves upward. The support plate 11 will drive the displacement ruler 12 to move upward, and the height of the wire rope 7 can be judged;

[0025] In the embodiment: the interior of the fixing frame 1 is fixedly welded to the outer walls of the two tripods 4, and the outer walls of the two tripods are fixedly connected to the outer walls of the through-hole jacks 3;

[0026] Specifically, the fixing frame 1 is welded to the two tripods 4 to achieve a stable structure, and the tripod 4 is connected to the through-hole jack 3 to fix the through-hole jack 3;

[0027] In the embodiment: two steel wire ropes 7 pass through the interior of the through-core jack 3, and the pad 10 is arranged just below the H-shaped steel 2;

[0028] Specifically, the steel wire rope 7 passes through the interior of the through-hole jack 3 and can pass through the steel wire rope 7 without affecting the operation of the device. The pad 10 is arranged just below the H-shaped steel 2 and can hang the hanging basket template to achieve the effect of connecting the hanging basket template;

[0029] In the embodiment: the inner sides of the four first clamping plates 6 and the four second clamping plates 8 are provided with anti-slip grooves, and the through-core jack 3 is arranged in the center of the fixed frame 1;

[0030] Specifically, the first clamping plate 6 and the second clamping plate 8 are both provided with anti-slip grooves, which can play an anti-slip effect and prevent the wire rope 7 from falling off the first clamping plate 6 and the second clamping plate 8;

[0031] In the embodiment: the through-hole jack 3 is an existing structure, and the control circuit can be implemented by simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.

[0032] Working principle: Install the lower clamp 9 at the bottom of the through-hole jack 3, lock the wire rope 7, remove the upper clamp 5 of the through-hole jack 3, push out the inner core of the through-hole jack 3, after it is in place, install the upper clamp 5 of the through-hole jack 3, lock the wire rope 7, remove the lower clamp 9 at the bottom of the through-hole jack 3, loosen the wire rope 7, and return the oil of the through-hole jack 3. After the through-hole jack 3 returns to its position, install the lower clamp 9 at the bottom of the through-hole jack 3, lock the wire rope 7, remove the upper clamp 5 at the top of the through-hole jack 3, loosen the wire rope 7, and push out the inner core of the through-hole jack 3. Repeat the above steps to complete the dismantling of the side formwork and the bottom basket of the hanging basket. Compared with the relevant technology, the simple high pier hanging basket formwork dismantling device provided by the utility model has the following beneficial effects: it greatly saves costs, is easy to operate during use, has strong stability, and has a high safety factor.

[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A simple high pier hanging basket formwork removal device, comprising a fixing frame (1), characterized in that: An H-shaped steel (2) is fixedly welded to the inner side of the fixed frame (1), a through-hole jack (3) is fixedly installed inside the H-shaped steel (2), two tripods are fixedly welded to the outer wall of the H-shaped steel (2), an output end of the through-hole jack (3) is movably connected to an upper clamp (5), four first clamping plates are movably inserted inside the upper clamp (5), two steel wire ropes (7) are movably connected to the outer walls of the two steel wire ropes (7), two second clamping plates (8) are movably connected to the outer walls of the two steel wire ropes (7), a lower clamp (9) is provided on the outer walls of the two steel wire ropes (7), and a pad (10) is movably connected to the top outer wall of the lower clamp (9).

2. A simple high pier hanging basket formwork removal device according to claim 1, characterized in that: A support plate (11) is fixedly mounted on the outer wall of the output end of the through-hole jack (3), and a displacement ruler (12) is fixedly mounted on the outer wall of the support plate (11).

3. The simple high pier hanging basket formwork removal device according to claim 1 is characterized in that: The interior of the fixed frame (1) is fixedly welded to the outer walls of the two tripods (4), and the outer walls of the two tripods are fixedly connected to the outer walls of the through-hole jacks (3).

4. The simple high pier hanging basket formwork removal device according to claim 1 is characterized in that: The two steel wire ropes (7) pass through the interior of the through-core jack (3), and the pad (10) is arranged directly below the H-shaped steel (2).

5. The simple high pier hanging basket formwork removal device according to claim 1 is characterized in that: Anti-slip grooves are provided on the inner sides of the four first clamping plates (6) and the four second clamping plates (8), and the through-core jack (3) is arranged at a central position of the fixed frame (1).